MPE 750 Turbo Marine - Closed Loop · MPE 750 Turbo Marine Closed Loop • 103666_I2 749 MAR TC-100...

103666_ETK_Rev1.5_100510

MPE 750 Turbo MarineClosed Loop

• 103666_I2749MARTC-100DSV420073.1RAL9010

MPE 750 Turbo Marine - Closed Loop

Spare Parts Catalogue

Thissparepartscatalogueisvalidforthefollowingenginevariants: DocumentNo: 103666ETKRevision: 1.5DateofIssue: 10.05.2010

103666_ETK_Rev1.5_100510



Table of Contents

010 Crankcase 1

01Case 102FrontCover 3

020 CrankDrive 4

030 CylinderHead 5

01ValveCover 502RockerArms 603CylinderHead 704Valves 8

040 ValveTrain 9

050 CoolingSystem 10

01ExpansionTank 1002WaterManifold 1103HeatExchanger 1204WaterPump 1305Turbocharger 15

060 Turbocharging 16

01Turbocharger 1602Intercooler 1803ExhaustPipe 1904MountingIntercooler 20

070 IntakeArea 21

01IntakeManifold 2102ThrottleBody 22

080 EngineManagementSystem 23

090 Starter,Generator 26

100 FuelUnit 27

110 LubricationSystem 28

01OilTank,OilCooler 2802RollOverTank 2903DrySump 3004Turbocharger,OilFilter,OilPump 3105MountingOilTank 32

120 EngineMount 33

900 SpecialTools 34

910 RepairKits 36

OverviewofRevisions 38

Terminology 41

103666_ETK_Rev1.5_100510


1

2

54

7

8

910

2

19

2

11

1213

1415

1116

17

18(3)

66


Page 1

010 Crankcase 01Case

Pos. Part No Description QTY

1 100280 Sleeve 2

2 102992 Plug 3

3 * Crankcase 1

4 100287 WelchPlug 2

5 100070 TieRod 8

6 100225 CenteringPin 2

7 100224 TieRodSleeve 4

8 * Fitting 2

9 * Seal 2

10 ** OilPressureSwitch 1


11 100468 Washer 4

12 * Bolt 1

13 100464 Bolt M8x5010.9 2

14 102442 Pin 1

15 100467 Bolt M8x9010.9 1

16 100297 ClampPlate 1

17 100328 Spring 1

18 100072 OilPressurePiston 1

19 101526 OilSeal 1

* Seenextpage** SeeChapterEngineManagementSystem

3incl.Pos.2,4,5,6

103666_ETK_Rev1.5_100510


M18

x1.5

14

M18

x1.5

18102980 401291

2

6

54

7

3


Page �

010 Crankcase 01Case(continuation)

CrankcaseType1:WaterPumpOutletwithahose.

CrankcaseType2:WaterPumpOutletwithametaltube.

CrankcaseType1:Fitting102980

CrankcaseType2:Fitting401291

Thecrankcasecanbedifferentiatedaccordingtotheoutletofthewaterpump.

Device-dependentpartsare:• FittingM18x1.5• BoltM8• WaterPumpCover• Impeller• TurbochargerBracketAlongwithachangeincrankcasetype,thesepartsmustalsobeexchanged.

SeeChapter050CoolingSystem04WaterPumpandChapter060Turbocharging01Turbocharger


1 (103608) CrankcaseType1 1

2 102980 Fitting M18x1.5x14 2

3 100454 Seal 18x22x1.5Al 2

4 100466 Bolt M8x7010.9 1


5 103976 CrankcaseType2 1

6 401291 Fitting M18x1.5x18 2

7 100467 Bolt M8x9010.9 1

1nolongeravailable

103666_ETK_Rev1.5_100510


3

2

1

8

8

4

56

2

2

7

6

6

6

10

911

8

8


Page 3

010 Crankcase 02FrontCover

* SeeChapterEngineManagementSystem


1 103628 FrontCover 1

2 100501 Bolt M6x208.8 9

3 100411 Bolt M4x68.8 1

4 100406 Clamp 1

5 103615 GeneratorCover 1

6 100549 Bolt M6x658.8 4

7 100502 Bolt M6x258.8 1

8 100280 Sleeve 4

9 * SensorCrankshaft 1

10 * Bolt 1


11 * Conduit 1

103666_ETK_Rev1.5_100510


3

4

5

17

1514

12

11

13

8

(10)

(10)10

10


Page �

020 Crank Drive


1 102868 BalanceShaft 1

2 100017 BearingShellBalanceShaft 8

3 100463 Key 1

4 100112 GearBalanceShaft 1

5 100164 Nut M108.8 1

6 103974 ConRod 2

7 102660 Piston 2

8 100361 Circlip 4

9orororor

100008100007100009100010100011

ConRodBearingRedConRodBearingYellowConRodBearingBlueConRodBearingGreenConRodBearingBrown

1.721mm1.726mm1.731mm1.736mm1.741mm

4


10 103694 2xCon-RodBolt M10x1x38 2

11 101610 Bolt M10x1x4510.9 6

12 101682 Washer 6

13 101608 Flywheel 1

14 402634 StubShaft 1

15 100296 Crankshaft 1

16orororor

100013100012100014100015100016

MainBearingRedMainBearingYellowMainBearingBlueMainBearingGreenMainBearingBrown

1.990mm1.995mm2.000mm2.005mm2.010mm

8

17 100734 Key 1

Pos.7:Alwaysreplacepistonsinpairs.Don‘tmixpistonswithvaryingpartno.

Pos. 14: If mounted distance sleeve (8mm) inStubShaft402634,itmustberemove.

2orderinpairs

16orderinpairs

9orderinpairs

6incl.Pos.10

7incl.Pos.8

1incl.Pos.3,4,5

103666_ETK_Rev1.5_100510


1

2

354

6

7

8

10

(10)(10)

1112

13


Page 5

030 Cylinder Head


01ValveCover

ValveCoverValveCoverSeal


1 * Bolt 4

2 * Washer 4

3 * IgnitionCoil 2

4 101318 Clip 1

5 101119 Clip 1

6 100446 Bolt M6x45 10

7 100448 Washer 10

8 101654 Bracket 1

9 102941 ValveCoverBlack 1

10 102134 ValveCoverSeal 1


11 * SensorCamshaft 1

12 * Bolt 1

13 402159 EngineBadge 1

9incl.Pos.10,11,12

103666_ETK_Rev1.5_100510


1

2

3

4

56

778

8

3

4


Page 6

030 Cylinder Head 02RockerArms

RockerArmRockerAxleRockerArmSupport


1 101034 Nut M10x1.2510.9 8

2 103099 Washer 8

3 102023 RockerArmShort 2

4 102024 RockerArmLong 2

5 100605 Bolt M6x2010.9 4

6 100080 RockerAxle 4

7 101973 RockerArmSupport1 2

8 101974 RockerArmSupport2 2

103666_ETK_Rev1.5_100510


10

9

8

11

6

1

2

3

3

4

6

7


Page 7


030 Cylinder Head 03CylinderHead

WelchPlugCylinderHeadCylinderHeadGasket

Quodvidechapter910RepairKits


1 100514 Bolt M6x4010.9 4

2 * SparkPlug 2

3 100094 WelchPlug 2

4 100228 Sleeve 8

5 103623 CylinderHead 1

6 400876 Plug 2

7 101445 CylinderHeadGasket 1

8 102992 Plug 1

9 103626 Bracket 1

10 101318 Clip 1


11 100501 Bolt M6x208.8 1

5incl.Pos.1,3,6,8

103666_ETK_Rev1.5_100510


1

2

3

4

56

7

8


Page �

030 Cylinder Head 04Valves

* SeeTableValveAdjustmentShim

IntakeSideExhaustSide


1 * Shim 8

2 100129 ColletValve 16

3 102316 SpringCup 8

4 100081 ValveSpring 8

5 100658 ValveStemSeal 8

6 100262 SpringPad 8

7 102542 IntakeValve 4

8 102327 ExhaustValve 4

Valve Adjustment Shim(8partsperbag)

Part No Description QTY

102043 Shim 10x2.50 1

102044 Shim 10x2.55 1

102045 Shim 10x2.60 1

102046 Shim 10x2.65 1

102047 Shim 10x2.70 1

102048 Shim 10x2.75 1

102049 Shim 10x2.80 1

102050 Shim 10x2.85 1

102051 Shim 10x2.90 1

102029 Shim 10x2.95 1

102030 Shim 10x3.00 1

102052 Shim 10x3.05 1

102031 Shim 10x3.10 1

102032 Shim 10x3.15 1

102033 Shim 10x3.20 1

102034 Shim 10x3.25 1

102053 Shim 10x3.30 1

102035 Shim 10x3.35 1

102036 Shim 10x3.40 1

102037 Shim 10x3.45 1

102038 Shim 10x3.50 1

102039 Shim 10x3.55 1

102040 Shim 10x3.60 1

102041 Shim 10x3.65 1

102042 Shim 10x3.70 1

103666_ETK_Rev1.5_100510


2

4

5

7

8

9

10

11

6

3

1


Page �

040 Valve Train


1 101921 Camshaft 1

2 100116 TimingChainincl.Link 1

3 100557 ChainLink,Single 1

4 100078 CamshaftAxle 1

5 100502 Bolt M6x258.8 1

6 100069 ChainRail 1

7 102456 ChainGuide 1

8 100079 ChainTensioner 1

9 100436 Seal 24x32x2Al 1

10 100337 Plug 1


11 100832 Bolt M8x2510.9 1

103666_ETK_Rev1.5_100510


1

2

3

5

6

7

9

810

8

15,16,17

8

1

11

1

1213

14

4

8

13


Page 10

050 Cooling System 01ExpansionTank


1 100474 HoseClamp 12-22/9 3

2 101668 Hose 1

3 101806 HoseClamp 12.6-14.8/7 1

4 100550 Cap 1

5 101801 ExpansionTank 1

6 100448 Washer 2

7 100501 Bolt M6x208.8 2

8 100471 HoseClamp 16-27/9 4

9 100416 Hose 1

10 100742 HoseConnector 1


11 100417 Hose 1

12 100513 BanjoBolt M14x1.5 1

13 100529 Seal 14x18x1.5Al 2

14 100537 BanjoFitting D10/D8M14 1

15 100418 Hose 1

16 101182 Conduit 1

17 101576 CableTie 2

ExpansionTank

103666_ETK_Rev1.5_100510


5

5

1

2

3

4

6

8

11

11

12

10

9

76


Page 11

050 Cooling System 02WaterManifold



1 100294 Circleclip 1

2 103614 Fitting 1

3 100516 O-Ring 1

4 100150 Thermostat 1

5 100517 O-Ring 2

6 100501 Bolt M6x208.8 2

7 103613 WaterManifold 1

8 * SensorCoolantTemperature 1

9 100459 Seal 10x16x1Al 1

10 100744 Fitting 1


11 100470 HoseClamp 32-50/9 2

12 100366 Hose 1

ThermostatWaterManifold

103666_ETK_Rev1.5_100510


5

3

7

6

1

3

8

3

1

2

1

3

3

4

1

9

10

11


Page 1�

050 Cooling System 03HeatExchanger

* SeeChapterLubricationSystem


1 100473 HoseClamp 25-40/9 4

2 100313 Hose 1

3 100470 HoseClamp 32-50/9 5

4 100376 Hose 1

5 103503 HeatExchanger 1

6 101786 Hose 1

7 100377 Hose 1


9 100346 Hose 1

10 100488 HoseClamp 70-90/9 1


11 * OilCooler 1

HeatExchanger

103666_ETK_Rev1.5_100510


1

23

4

5

7

8

1011

10

16

15

1412

13

6

4 4

9


Page 13

050 Cooling System 04WaterPump

WaterPumpCoverImpellerWaterPumpAxle


1 100826 Bolt M6x40 2

2 100501 Bolt M6x208.8 2

3 * WaterPumpCover 1

4 100470 HoseClamp 32-50/9 3

5 100422 Hose 1


7 100346 Hose 1

8 100488 HoseClamp 70-90/9 1

9 ** OilCooler 1

10 100474 HoseClamp 12-22/9 2


11 100375 Hose 1

12 100493 O-Ring 1

13 * Impeller 1

14 103743 SealingKit 1

15 102948 WaterPumpAxle 1

16 102870 IntermediateGearWaterPump 1

* Seenextpage** SeeChapterLubricationSystem

103666_ETK_Rev1.5_100510


12

56 7

4

9


Page 1�

050 Cooling System 04WaterPump(continuation)

Thewaterpumpcoverandtheimpelleraredependentonthecrankcasetype.Alongwithachangeincrankcasetype,thewaterpumpcoverandtheimpellermustalsobeexchanged.

SeeChapter010Crankcase01Case

3ForCrankcaseType1

8ForCrankcaseType2


1 100470 HoseClamp 32-50/9 2

2 100460 Hose 1

3 103627 WaterPumpCoverTyp1 1

4 101476 ImpellerType1 1


5 100826 Bolt M6x40 1

6 103978 WaterTube 1

7 102454 O-Ring 2

8 103977 WaterPumpCoverTyp2 1

9 400180 ImpellerType2 1

103666_ETK_Rev1.5_100510


1 2

21

4

5

4

6

7


Page 15

050 Cooling System 05Turbocharger


1 100507 Bolt M6x168.8 2

2 100836 O-Ring 2

3 101789 Hose 1

4 102084 HoseClamp 20-32/12 2

5 102311 Hose 1

6 404466 HoseClamp 10-16/9 1

7 * Turbocharger 1

* SeeChapterTurbocharging

3incl.Pos.2

103666_ETK_Rev1.5_100510


1

3

2

45

76

68

4

1213

14 15

16

11

17

1918

21

22

20

9

10


Page 16

060 Turbocharging 01Turbocharger


1 101446 ExhaustGasket 2

2 100426 Stud M8x118 4

3 100425 Stud M8x69 4

4 101579 HoseClamp 7.8x9.5/5 2

5 102492 Hose 1

6 101540 HoseClamp 8.8-10.5/5 2

7 * Valve 1

8 102493 Hose 1

9 *** ExhaustManifold 1

10 * Switch70/65°C 1


11 100737 Nut M8 8

12 100575 Segment 6

13 101771 Bolt M6x10 6

14 100632 Bolt M8x508.8 1

15 ** TurbochargerBracket 1

16 ** Bolt 2

17 *** Turbocharger 1

18 100529 Seal 14x18x1.5Al 1

19 100670 Fitting 1

20 100203 Airbox 1

21 100448 Washer 1

22 100502 Bolt M6x258.8 1

ExhaustGasketExhaustManifoldTurbochargerBracketTurbochargerAirbox

* SeeChapterEngineManagementSystem** Seenextpage*** SeeChapterRepairKits

103666_ETK_Rev1.5_100510


24


Page 17


1 103621 TurbochargerBracketType1 1

2 100524 Bolt M8x408.8 2


3 103979 TurbochargerBracketType2 1

4 102490 Bolt M8x25 2

1ForCrankcaseType1

3ForCrankcaseType2

TheTurbochargerBracketisdependentonthecrankcasetype.Alongwithachangeincrankcasetype,theTurbochargerBracketmustalsobeexchanged.

SeeChapter010Crankcase01Case

060 Turbocharging 01Turbocharger(continuation)

103666_ETK_Rev1.5_100510


1

1

2

1

9

3

47

7

6

8 15

10

11

12

1316

17

16

11

14

15

11

11


Page 1�


060 Turbocharging 02Intercooler


1 100474 HoseClamp 12-22/9 4

2 401953 Hose 1

3 * IdleControlValve 1

4 * Bracket 1

5 * Bolt 1

6 100513 BanjoBolt M14x1.5 1

7 100529 Seal 14x18x1.5Al 2

8 100537 BanjoFitting D10/D8M14 1

9 401445 Hose 1

10 401453 ConnectingPipe 1


11 101829 HoseClamp 50-70/13 4

12 401880 CatchRood 1

13 100809 Hose 1

14 102169 Intercooler 1

15 100370 Hose 1

16 100469 HoseClamp 40-60/9 2

17 401751 PipeCoupling 1

IntercoolerCatchRood

103666_ETK_Rev1.5_100510


1

4

3

5

6

7


Page 1�

060 Turbocharging 03ExhaustPipe


1 401145 ExhaustGasket 1

2 103641 ExhaustPipe 1

3 400247 Fitting 1

4 100459 Seal 10x16x1Al 1

5 100606 Bolt M8x30 5

6 100449 Seal 12x18x1.5Al 1

7 100398 Plug 1

ExhaustPipe

2incl.Pos.3,4,6,7

103666_ETK_Rev1.5_100510


21

3

45

6

17

14

1213

11

10

15

16

15

7

4

9


Page �0

060 Turbocharging 04MountingIntercooler


1 101736 Bolt M6x12 2

2 101866 Bail 1

3 101000 Rubber 2

4 100358 Rubber 3

5 103622 IntercoolerBracket 1

6 100502 Bolt M6x258.8 2

7 100667 Rubber 2

8 103620 IntercoolerBracket 1

9 100525 Bolt M10x608.8 2

10 * Bolt 2


11 * Washer 2

12 * VoltageRegulator 1

13 * Bracket 1

14 * Nut 2

15 100501 Bolt M6x208.8 6

16 100596 Clamp 2

17 101010 Rubber 2


IntercoolerBracket

8incl.Pos.7

103666_ETK_Rev1.5_100510


1

2

3

4

6

5

7

911

12

8

16

17

1918

15

1413

2

10


Page �1


1 * ThrottleBody 1

2 100469 HoseClamp 40-60/9 2

3 401750 PipeCoupling 1

4 100345 O-Ring 2

5 103630 IntakeManifold 1

6 102154 Bolt M8x7010.9 1

7 100520 Bolt M6x308.8 4

8 100502 Bolt M6x258.8 2

9 100459 Seal 10x16x1Al 1

10 400247 Fitting 1


11 ** PressureSensor 1

12 ** Bolt 1

13 101651 Nut M8 1

14 101133 Washer 1

15 101669 Stud M8x30 1

16 101000 Rubber 2

17 101012 Rubber 2

18 103618 IntakeManifoldBracket 1

19 100632 Bolt M8x508.8 2

070 Intake Area 01IntakeManifold

* Seenextpage** SeeChapterEngineManagementSystem

103666_ETK_Rev1.5_100510


2

3

5

4

6

7


Page ��

070 Intake Area


1 103868 ThrottleBody 1

2 401828 Gasket 1

3 401829 OilSeal 1

4 401167 O-Ring 1

5 103169 ThrottlePositionSensor 1

6 103152 Washer 2

7 401831 Bolt M4x16 2

02ThrottleBody

1incl.Pos.2-7

103666_ETK_Rev1.5_100510


1

31

1

2

2

1

2

1

1

3

2


Page �3


1 102118 SparkPlug RC7PYCB 1


1 100031 SensorCamshaft 1

2 102021 Bolt 6x18 1


1 100029 PressureSensor 1

2 403390 Bolt M6x12 1


1 101884 IgnitionCoil 2

2 100448 Washer 4

3 100447 Bolt M6x20 4

SeeChapterCylinderHead


SeeChapterIntakeArea


Pos. Teilenr. Bezeichnung Menge

1 102383 Ventil 1

SeeChapterTurbocharging


1 100541 Bolt M6x108.8 1

2 103826 Bracket 1

3 103127 IdleControlValve 1


080 Engine Management System

103666_ETK_Rev1.5_100510


1

1

2

3

1

2

1

1


Page ��


1 100032 SensorCrankshaft 1

2 101736 Bolt M6x12 1

3 100831 Conduit 1


1 100690 OilPressureSwitch 1


1 100024 SensorCoolantTemperature 1

SeeChapterCrankcase SeeChapterCrankcase

SeeChapterCrankcase

SeeChapterCoolingSystem


1 101936 Injector 2

2 100708 O-Ring 2

SeeChapterFuelUnit


1 103128 Switch70/65°C 1




1 100030 LambdaProbe 1

1incl.Pos.2

103666_ETK_Rev1.5_100510


1 2

3

11

1

45


Page �5


1 100520 Bolt M6x308.8 2

2 101875 Washer 2

3 100383 VoltageRegulator 1

4 100704 Bracket 1

5 100835 Nut M6 2


1 103655 ECUMARTC-100EU-CH

or 401962 ECUMARTC-104USA 1


1 403047 WireHarness 1


1 103606 MainRelay 1



103666_ETK_Rev1.5_100510


1

23

45

6

7

8

9

10

11

12

13

14


Page �6

090 Starter, Generator


1 100545 Bolt M6x508.8 2

2 103333 Washer 2

3 100151 Starter 1

4 103005 StarterLead 1

5 100835 Nut M6 1

6 100388 RubberGromet 1

7 101261 Gear 1

8 101117 Axle 1

9 100565 NeadleBearing 1

10 400700 Rotor 1


11 101289 Washer 1

12 100182 Bolt M12x9010.9 1

13 100505 Bolt M6x358.8 3

14 100384 Stator 1

103666_ETK_Rev1.5_100510


1

24

65

9

10

13 1112

11

8

8

3


Page �7


100 Fuel Unit


1 100447 Bolt M6x20 2

2 100448 Washer 2

3 * Injector 2

4 103037 FuelRail 1

5 100431 LockingClip 2

6 102927 O-Ring 1

7 103041 FuelPressureRegulator 1

8 101538 HoseClamp 6.8-8/5 2

9 100364 LockingClip 1

10 401497 Hose 1


11 100459 Seal 10x16x1Al 2

12 100743 BanjoFitting 1

13 100085 BanjoBolt M10x1 1

FuelRailFuelPressureRegulator

7incl.Pos.6

103666_ETK_Rev1.5_100510


1

2

4

3

4

54

6

6

7

8

8

8

9

10

11


Page ��

110 Lubrication System 01OilTank,OilCooler


1 102016 OilDipstick 1

2 102381 OilTank 1

3 100115 OilCooler 1

4 100471 HoseClamp 16-27/9 3

5 101792 Hose 1

6 100473 HoseClamp 25-40/9 2

7 402603 Hose 1

8 101490 Clip 3

9 101316 Clip 1

10 101788 Hose 1


11 102084 HoseClamp 20-32/12 1

OilDipstickOilTankOilCooler

103666_ETK_Rev1.5_100510


2

2

1

4

3

9

2

56,7,8

2

10

10 11

12

13

1514

13


Page ��

110 Lubrication System 02RollOverTank


1 102315 Hose 1

2 100471 HoseClamp 16-27/9 4

3 102309 Hose 1

4 101490 Clip 1

5 404466 HoseClamp 10-16/9 1

6 102968 Hose 2

7 101543 HoseClamp 10.1-11.8/5 2


9 101650 RollOverTank 1

10 100474 HoseClamp 12-22/9 2


11 101252 Hose 1

12 101540 HoseClamp 8.8-10.5/5 1

13 100459 Seal 10x16x1Al 2

14 100148 BanjoFitting 1


RollOverTank

103666_ETK_Rev1.5_100510


12

3

4

1

6

5

7

68

910

11

4

13

13

13

12


Page 30

110 Lubrication System 03DrySump


1 100502 Bolt M6x258.8 4

2 100448 Washer 2

3 100195 OilScreen 1

4 100501 Bolt M6x208.8 11

5 401428 IntermediateGearSuctionPump 1

6 100280 Sleeve 4

7 102225 SuctionPump 1

8 103611 SuctionPumpCover 1

9 100491 O-Ring 2

10 103612 Fitting 1


11 100507 Bolt M6x168.8 1

12 100506 Bolt M6x608.8 1

13 100505 Bolt M6x358.8 3

OilScreenSuctionPumpSuctionPumpCover

103666_ETK_Rev1.5_100510


1 1 2

3,4

5

6

8

9

10

11

12

11

7

(14)

14

18

16

15 17

1820


Page 31

110 Lubrication System 04Turbocharger,OilFilter,OilPump

* SeeChapterTurbocharging


1 100459 Seal 10x16x1Al 2


3 100369 Hose 1

4 401701 Conduit 1

5 100664 Fitting 1

6 100449 Seal 12x18x1.5Al 1

7 * Turbocharger 1

8 100490 O-Ring 1

9 101847 Flange 1

10 100507 Bolt M6x168.8 2


11 100471 HoseClamp 16-27/9 2

12 100380 Hose 1

13 100071 OilFilterCover 1

14 101109 OilFilter 1

15 100137 TimingInsert 1

16 100293 Key 1

17 100275 OilPump 1

18 102398 O-Ring 2

19 103607 OilPumpCover 1

20 100294 Circleclip 1

OilFilterOilFilterCoverTimingInsertOilPumpOilPumpCover

13incl.Pos.14

103666_ETK_Rev1.5_100510


1

2

3

9

10

8

4

56

7


Page 3�

110 Lubrication System 05MountingOilTank

* SeeChapterOilTank,OilCooler


1 101435 QuickClamp 1

2 101842 RubberPad 1

3 * OilTank 1

4 101840 RubberPad 1

5 100502 Bolt M6x258.8 3

6 103619 OilTankBracket 1

7 103626 Bracket 1

8 102994 Bracket 1

9 100358 Rubber 2

10 102413 Bolt 5x22 2

QuickClampOilTankBracket

103666_ETK_Rev1.5_100510


1

2

3

5

5

6

6

55

4


Page 33


1 100842 Bolt M10x8012.9 2

2 103616 EngineBracketFront 1

3 100228 Sleeve 2

4 103617 EngineBracketRear 1

5 100555 Bolt M10x408.8 4

6 100538 Bolt M8x308.8 2

120 Engine Mount

103666_ETK_Rev1.5_100510


1

1

1

1

1

1


Page 3�


1 401386 HandCrank 1


1 401401 ChainTool 1


1 401402 ValveInstallationTool 1


1 401370 Hook-Wedge 1


1 401355 RemovalTool 1

900 Special Tools


1 103330 ValveAdjustmentTool 1

103666_ETK_Rev1.5_100510


1

3 387

6

945

2


Page 35

900 Special Tools


1 103701ChainBreakingToolconsistingofPos.2-9 1

2 402921 Header 1

3 401389 Bolt M6x168.8 2

4 401376 CounterpartBreak 1

5 401377 CounterpartRivet 1

6 401378 Bolt M1612.9 1

7 401381 Bolt M10x112.9 1

8 401383 Spike 1

9 401391 Bolt M1612.9 1


1 103609 InstallationSpikeValveStemSeal 1


1 103927EngineDiagnosticKitconsistingofPos.2,3,4 1

2 103328 DiagnosticCable/SerialPort 1

3 103924 USBAdapter/SerialPort 1

4 103932 CDDiagnosticProgram 1

103666_ETK_Rev1.5_100510



Page 36

910 Repair Kits


103399 Long Block Type 1 1

103972 Long Block Type 2 1

Longblockwithablackvalvecover.Subsystempartslikestarter, flywheel and engine brackets are not supplied.


103624 Cylinder Head 1

TheRepairKitincludes:

103623 CylinderHead 1

100514 Bolt M6x4010.9 4

100094 WelchPlug 2

100228 Sleeve 8

101973 RockerArmSupport1 2

101974 RockerArmSupport2 2

100605 Bolt 4

102327 ExhaustValve 4

100090 IntakeValve 4

100262 SpringPad 8

100081 ValveSpring 8

102316 SpringCup 8

100129 ColletValve 16

101921 Camshaft 1

100078 CamshaftAxle 1

102024 RockerArmLong 2

102023 RockerArmShort 2

100080 RockerAxle 4

400876 Plug 2

102992 Plug 1

TheLongBlockTypecanbedifferentiatedaccordingtothewaterpumpoutlet.SeeChapter010Crankcase01Case.AlongwithachangeinLongBlockType,theTurbochargerBracketmustalsobeexchanged.SeeChapter060Turbocharging01Turbocharger


401760 Oil Level Hang Tag 1

103666_ETK_Rev1.5_100510



Page 37

910 Repair Kits


103754 Repair Kit Exhaust Manifold 1


ExhaustManifold 1

101446 ExhaustGasket 2

100737 Nut M8 8


100606 Bolt M8x30 5


100611 Bolt M8x40 5

101789 Hose 1


103100 Repair Kit Turbocharger 1


TurbochargerwithExhaustManifold 1


100737 Nut M8 8


100606 Bolt M8x30 5


100611 Bolt M8x40 5

101789 Hose 1

103666_ETK_Rev1.5_100510



Page 3�

Overview of Revisions

New Revision Status

Revision Date Chapter Pos. Modification Notes

Rev1.1 18.05.2007080EngineManagementSystem

RelayStarter103123currentlyfoundindocument103666_ETK_AttachingParts_Williams_Rev1.2_070518 No modification

Rev1.1 18.05.2007 120EngineMount

EngineMount100527currentlyfoundindocument103666_ETK_AttachingParts_Williams_Rev1.2_070518 No modification

Rev1.1 18.05.2007 120EngineMount

Shim0,8mm102939replacedbyshim1mm103707andshim0,5mm103708 Partsinstockcanbeused

Rev1.1 18.05.2007030Cylinderhead03Cylinderhead 9

Bracket100435replacedby103626 Colourchangedtowhite

Rev1.1 18.05.2007110LubricationSystem05MountingOilTank 7

Bracket100435replacedby103626 Colourchangedtowhite

Rev1.1 18.05.2007010Crankcase01Case 3

Crankcase103608currentlyincludingplugs102992andwelchplugs100287 Partsinstockcanbeused

Rev1.1 18.05.2007 900SpecialToolsChainBreakingTool401379replacedby103701 Partsinstockcanbeused

Rev1.1 18.05.2007 900SpecialTools

InstallationSpikeValveStemSeal103609isnew

Rev1.1 18.05.2007 910RepairKits

RepairKitExhaustManifold103823replacedby103754 Colourchangedtowhite

Rev1.1 18.05.2007110LubricationSystem01OilTank,OilCooler 10

Fitting102980currentlyfoundinChapter010Crankcase No modification


Fitting103612currentlyfoundinChapter110LubricationSystem No modification

Rev1.1 18.05.2007110LubricationSystem04Turbocharger... 12

Fitting102980currentlyfoundinChapter010Crankcase No modification

Rev1.2 05.11.2007110LubricationSystem04Turbocharger... 4 Conduit401701isnew

Additionalhoseprotection.Canbeupdraded.

Rev1.2 05.11.2007030CylinderHead01ValveCover 9

ValveCovercurrentlyincludingValveCoverSealandSensorCamshaft.

Rev1.2 05.11.2007 900SpecialTools DiagnosticKit103927isnew

Rev1.2 05.11.2007 020CrankDrive 7

Piston102310replacedby102660

Pistons102310instockcanbeused.Alwaysreplacepistonsinpairs.Don‘tmixpistonswithvaryingorderno.

Rev1.2 05.11.2007 020CrankDrive 6ConRod103359replacedby103974 Partsinstockcanbeused


Crankcase103608replacedby103976

Partsinstockcanbeusedfortype1.SparepartsforCrankcasetype1areavailable

103666_ETK_Rev1.5_100510



Page 3�


New Revision Status



Fitting102980replacedby401291.Pleasenote!TheFittingisdependentonthecrankcasetype.

Partsinstockcanbeusedfortype1.SparepartsforFittingtype1areavailable

Rev1.2 05.11.2007050CoolingSystem04WaterPump 3

WaterPumpCover103627replacedby103977.Pleasenote!TheWaterPumpCoverisdependentonthecrankcasetype

Partsinstockcanbeusedfortype1.SparepartsforWaterPumpCovertype1areavailable

Rev1.2 05.11.2007050CoolingSystem04WaterPump 13

Impeller101476replacedby400180.Pleasenote!TheWaterPumpCoverisdependentonthecrankcasetype

Partsinstockcanbeusedfortype1.SparepartsforImpellertype1areavailable

Rev1.2 05.11.2007060Turbocharging01Turbocharger 15

TurbochargerBracket103621replacedby103979.Pleasenote!TheTurbochargerBracketisdependentonthecrankcasetype

Partsinstockcanbeusedfortype1.SparepartsforTurbochargerBrackettype1areavailable


Hose100378replacedby402603.Hosecurrentlyincludingconduit. Partsinstockcanbeused.


Crankcasetype1103608isnolongeravailable

Rev1.3 14.05.2008 020CrankDrive 15Crankshaft401405replacedby100296 Partsinstockcanbeused.

Rev1.3 14.05.2008 020CrankDrive 14

StubShaft101609replacedby402634

Ifmounteddistancesleeve(8mm)inStubShaft402634,itmustberemove.


WireHarness103599replacedby402545

Note! Modified connection „Terminal30Battery“andsupplyvoltageSensorCamshaftfrom5Vto12V.

Rev1.3 14.05.2008 900SpecialToolsChainBreakingTool103701:Header402921isnew


ExhaustManifold103629replacedbyRepairKit103754.Extendedscopeofsupply. Partsinstockcanbeused


Turbocharger103100replacedbyRepairKit.Extendedscopeofsupply. Partsinstockcanbeused


Hose100378replacedby402603.Hosecurrentlyincludingconduit. Partsinstockcanbeused.

Rev1.4 11.02.2009060Turbocharging02Intercooler 2

Hose401907replacedby401953. Partsinstockcanbeused.


WireHarness402545replacedby403047 Partsinstockcanbeused

103666_ETK_Rev1.5_100510



Page �0


New Revision Status


Rev1.4 11.02.2009030Cylinderhead04Valves 7

IntakeValve100090replacedby102542. Partsinstockcanbeused

Rev1.4 11.02.2009 070IntakeArea

Twobolts100520M6x30replacedby100502M6x25


BoltM6x10100607atpressuresensorreplacedby403390. Partsinstockcanbeused

Rev1.4 11.02.2009030Cylinderhead01ValveCover 13 EngineBadge402159isnew

Rev1.4 11.02.2009070IntakeArea02ThrottleBody 1

ThrottleBody401680replacedby103868 Partsinstockcanbeused

Rev1.5 10.05.2010050CoolingSystem05Turbocharger 6

HoseClamp6-16/9100472replacedbyHoseClamp10-16/9404466 Partsinstockcanbeused

Rev1.5 10.05.2010110LubricationSystem02RollOverTank 5

HoseClamp6-16/9100472replacedbyHoseClamp10-16/9404466 Partsinstockcanbeused

Rev1.5 10.05.2010

Seal10x14x1Al101107generallyreplacedbyseal10x16x1Al100459. Partsinstockcanbeused

103666_ETK_Rev1.5_100510



Page �1

Terminology

AAirbox16

BBalanceShaft4BearingShellBalanceShaft4

CCamshaft9CamshaftAxle9CatchRood18ChainBreakingTool35ChainGuide9ChainLink9ChainRail9ChainTensioner9ChainTool34ColletValve8Con-RodBolt4ConRod4ConRodBearing4Crankcase1Crankshaft4CylinderHead7CylinderHeadGasket7

DDiagnosticKit35

EECU25EngineBracket33ExhaustGasket16ExhaustManifold16ExhaustPipe19ExhaustValve8ExpansionTank10

FFlywheel4FrontCover3FuelPressureRegulator27FuelRail27

GGear26GeneratorCover3

HHandCrank34HeatExchanger12Hook-Wedge34

IIdleControlValve23IgnitionCoil23

Impeller13Injector24InstallationSpikeValveStemSeal35IntakeManifold21IntakeManifoldBracket21IntakeValve8Intercooler18IntercoolerBracket20

LLambdaProbe24

MMainBearing4MainRelay25

OOilCooler28OilDipstick28OilFilter31OilFilterCover31OilLevelHangTag36OilPressureSwitch24OilPump31OilPumpCover31OilScreen30OilSeal1OilTank28OilTankBracket32

PPiston4PressureSensor23

QQuickClamp32

RRemovalTool34RepairKitCylinderHead36RepairKitExhaustManifold37RepairKitLongBlock36RepairKitTurbocharger37RockerArm6RockerArmSupport6RockerAxle6RollOverTank29Rotor26

SSensorCamshaft23SensorCoolantTemperature24SensorCrankshaft24Shim8SparkPlug23SpringCup8SpringPad8Starter26

103666_ETK_Rev1.5_100510



Page ��

StarterLead26Stator26StubShaft4SuctionPump30SuctionPumpCover30Switch70/65°C24

TThermostat11ThrottleBody21,22ThrottlePositionSensor22TieRod1TieRodSleeve1TimingChain9TimingInsert31Turbocharger16TurbochargerBracket16

VValve23ValveAdjustmentTool34ValveCover5ValveCoverSeal5ValveInstallationTool34ValveSpring8ValveSteamSeal8VoltageRegulator25

WWaterManifold11WaterPumpAxle13WaterPumpCover13WelchPlug1,7WireHarness25

Manufacturer: WeberMotorGmbH

Address: Otto-Lilienthal-Str.5 88677Markdorf Germany

Internet: www.weber-motor.com

Terminology

MPE 750 Turbo Marine - Closed Loop · MPE 750 Turbo Marine Closed Loop • 103666_I2 749 MAR TC-100...

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Transcript of MPE 750 Turbo Marine - Closed Loop · MPE 750 Turbo Marine Closed Loop • 103666_I2 749 MAR TC-100...