MITA (P) NO 076/05/2000 A Quarterly Publication …GraphicLib)/July02Platform...Automation in...
Transcript of MITA (P) NO 076/05/2000 A Quarterly Publication …GraphicLib)/July02Platform...Automation in...
Automation in Electronic Assembly 1
MITA (P) NO 076/05/2000 A Quarterly Publ ication By Universal Instruments Corporation ISSUE 9 July 2002
Automation in Electronic Assembly 1
In May 2002, Universal Instruments opened a new research andtraining center — the Technology Excellence Center — inSuzhou, Jiangsu Province, China. This world-class center is a
significant investment for Universal Instruments, and forms a keypart of the company’s strategic growth plans for China and Asia.
The center will be used to provide hands-on process andmanufacturing training support for existing and potentialcustomers, and to demonstrate Universal’s unique process andproductivity solutions, as well as the company’s renownedproduction and semiconductor assembly equipment solutions.
To mark the opening of this new world-class facility, Universal helda grand opening celebration and ribbon-cutting ceremony May 16.This event — attended by members of the electronics industry press,customers, and local dignitaries — included a press conference,facility tour, luncheon, opening ceremony, and ribbon cutting.
Grand Opening of
Technology Excellence Center
in Suzhou, China
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Automation in Electronic Assembly2 Automation in Electronic Assembly2
During the opening ceremony, Universal’s KH Ong,China Country Manager, explained how critical theTechnology Excellence Center is to Universal’s growthin Asia. He said, “I think it’s an indication of howsuccessful Universal has been in China, that it is lessthen 10 years since we first started to manufactureproducts in China and now we are constructing a newfactory in Shenzhen and celebrating the opening of theTechnology Center here in Suzhou. This new, US$1million, 6,000 square foot Technology Excellence Centeris a world-class laboratory and applications engineering
facility that will provide hands-on process and manufacturing training support forour existing and potential customers in China.”
According to Ong, “The Center will be used to demonstrate our unique process andproductivity solutions, as well as our renowned production and semiconductorassembly equipment solutions. Located in this facility are our latest advanced assemblymachines, including the newest 4797 HSP chipshooter and GSM® Platform FlexJet®
system, as well as DEK printers, Vitronics reflow ovens, and GSMxs™ Platform advancedsemiconductor assembly machines. At the heart of the line is our Dimensions™Manufacturing Automation software, and we plan to install additional reliability andfactory automation equipment in the near future.”
Universal President Ian McEvoy was also on-hand at thegrand opening celebration (shown cutting the ribbon inphoto above). During his brief remarks, McEvoy said, “Thisis a very special day for Universal, and I am proud that weare in such a strong position in the China market and areable to open this new, world-class facility.”
The following day, customers were invited to a half-dayseminar where senior managers from UniversalInstruments and some of its business partner companiesoffered presentations. Participating were representativesfrom the Singapore Institute of Manufacturing Technology (formerly the GINTIC), DEKPrinting Machines, Sanyo High Technology, and Vitronics Soltec Asia. This eventconcluded with equipment demonstrations
Equipment available at the Technology Excellence Center includes a DEK 4265 InfinityScreen Printer, 4797A High-Speed Placement System, GSM2™ Platform, Platform TrayFeeder, Vitronics Soltec XPM820 Reflow Oven, GSMxs Platform with Wafer Handler,and the Dimensions Manufacturing Automation Software suite.
Universal Instrument’s Technology Excellence Center is located in the Suzhou IndustrialPark, in Jiangsu Province, China. You can contact the center by telephone at +86-512-2521-228 or by fax at +86-512-2521-218.
KH Ong, China Country Manager
Ian McEvoy,
President of Universal
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Automation in Electronic Assembly 3
Highlights include new version
of IM-UPS software and 1°insertion capability on Radial 8XT
WHAT’s NEW
Automation in Electronic Assembly 3
Generation 8 Through Hole Machines
to Ship with New Features/Improvements
Universal Instruments to Release
Newest Version of UPS+ Software
Starting with June 2002 shipments, Generation 8 through
hole insertion machines will be shipping with new features
and improvements as a result of a new block release. There
is no machine price increase with the addition and release
of these new features and improvements.
The highlights for this block release include a new version
of IM UPS software (3.1.0); 1° insertion capability on the
Radial 8XT; a new clinch offering (standard clinch) for the
Radial 8XT; and network communications capability for all
Series 8 machines.
Machine improvements and new features are the result of
customer and internal feedback that gets scheduled for a
block release. The frequency of a block release for our
through hole machines is typically every 6 to 12 months.
Through these block releases customers get easier to
operate, faster, and more reliable machines.
In August 2002, Universal Instruments will release the latest
version of Universal Platform Software, UPS+ 2.0. This software
is designed to run on the GSM, GSMx and GSMxs Platforms.
Universal’s UPS+ software increases GSM Platform flexibility
while making the machine easier to use.
UPS+ is the first software release for the GSM Platform family
designed to run on Microsoft’s® Windows® 2000 — the world’s
most recognized and reliable operating system. Windows 2000
offers a simple, robust and widely supported network
connection. UPS+ incorporates state-of-the-art programming,
operating, and diagnostic tools to address shifts in volume and
accuracy requirements, allowing you to better compete in a
rapidly changing assembly arena. An icon-driven user interface
offers easy access to common production tasks. Customizable
interface screens provide across-the-line commonality.
Language support for Chinese (Simplified and Traditional) will
be supported in the initial release. Auto Pick Coordinate Update
with Nozzle Tip Calibration automatically adjusts the pick point
for improved pick performance.
Products and databases are saved in a single file format for
simple copy, export and backup. Component ID name strings
are expanded to 32 characters. Easy-to-use diagnostic software
enables advanced machine service and troubleshooting. A faster
calibration process requires less user intervention. Advanced
system security requires each user to log in.
Automation in Electronic Assembly4
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NORTH & SOUTH EAST ASIA
Automation in Electronic Assembly4
SEMICON
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Local research
institute
and Universal
set up
Asia SMT Lab
Universal Instruments and the Singapore Institute of
Manufacturing Technology (SIMT), formerly known
as Gintic Institute of Manufacturing Technology, will
set up the Universal Instruments Asia Surface Mount
Technology Laboratory (SMT Lab) in Singapore. This initiative,
the first outside the United States for Universal Instruments,
will introduce Universal’s process support capabilities to Asia
and also establish Singapore as a training base for its
customers, engineers and technicians in the region’s
electronics industry.
The Asia SMT Lab is an extension of the Universal laboratory
in Binghamton and equips Universal’s Asia operations with
the capability to offer customers total line solutions and
systems, as well as provide them with a full applications and
process support structure.
“We are excited to team up with a global company like
Universal Instruments and look forward to the mutual
exchange of manufacturing technology and expertise,” said
Dr. Lim Khiang Wee, Director of SIMT. “We are confident that
this collaboration will contribute to develop Singapore as a
manpower development and technology hub for the
electronics industry in Asia.”
“We are very happy to be part of this collaborative effort with
SIMT to establish our Asia SMT Lab in Singapore.
Manufacturing is still a critical focus in Asia, and Singapore
serves as an excellent training and technology exchange hub
for many world-class manufacturing facilities,” said KH Ong,
Director, Universal Instruments, South East Asia. “This
initiative is an extension of Universal’s strategy to be closer
to our customers and contribute to their growth by helping
them build their overall process yield improvement capability
and develop their skills.”
Automation in Electronic Assembly 5Automation in Electronic Assembly 5
Universal presented its latest solutions and also shared insights on various technologydevelopments at the SEMICON Singapore event held at the Suntec Singapore InternationalConvention and Exhibition Center.
Solutions showcased included new options on Universal’s GSMxs Platform and the new Look-Before-Pick software offering precise “find” functionality. Universal also demonstrated newwafer feeder options including the integrated Wafer Feeder with on-line wafer processing andshuttle delivery of die for gang picking.
The Technology Seminar hosted by Universal in conjunction with SEMICON Singapore was verywell received with the audience hearing and discussing latest insights on developments in“Optoelectronics”, “Lead-Free Process” and “Wafer Bumping”.
The Japan office had been strategically relocated to the center
of downtown Tokyo to allow easy and quick access to customers,
correspondingly allowing for a faster response time to
customers’ support calls.
The office occupies two floors and is better equipped to support
your businesses. Some of the facilities include a show room, a
conference room and a parts stock room. We are confident that
this move will help cater to the growing customer base in Japan.
We would like to thank you for your great support over the years
and we look forward to serving you better in the years to come.
New Address:
Universal Instruments Corporation (Japan)
Ishima Building 1F, 2F
11-17, Fuyuki, Koto-ku
Tokyo 135-0041 Japan
Telephone No.: 81-3-3630-9040
Fax No.: 81-3-3630-9044
Singapore 2002
Japan Office Moves To Serve You Better
Automation in Electronic Assembly6
PRODUCT & TECHNOLOGY
Automation in Electronic Assembly6
Using parts from the same source that designed, manufactured, andinstalled your Universal Instruments equipment helps you achieveoptimal performance from your machines.
With genuine Universal parts, be assured you are getting the highest-qualityparts available, since our parts are made to precise engineering specifications,with the latest improvements and performance modifications. We select onlythe best grade materials for our parts, and we have a stringent SupplierQualification Program. This means you get reliable, durable parts.
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Features and Benefits
Engineering SupportUniversal parts are made to exacting designspecifications with the latest engineeringinnovations, providing you with high qualityand reliability.
Controlled ChangesOur Engineering Change Control processensures compatibi l ity with relatedassemblies, reducing downtime.
Proven QualityParts are tested and statistically validatedto ensure they are of the highest quality.
WarrantyUniversal parts carry a full, one-yearwarranty on nonwearable items, offeringyou peace of mind.
Global SupportOur parts organization offers worldwidesupport, 24 hours a day, seven days a weekto match your production schedule.
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Universal
Quality Parts
Genuine Universal Instruments partsprovide great performance at a faircost, offering you the best overallvalue for your service parts dollars.
Automation in Electronic Assembly 7Automation in Electronic Assembly 7
Comparative Analysis
Third-Party Parts
Parts are reverse engineered by measuring dimensionsfrom a Universal part and then transferring informationto a drawing. Using this process, tolerances can’t bedetermined and parts can’t achieve the same level ofcontrol as the original design.
Material grade is presumed. Steel is most often selectedfor ease of manufacturability, without regard to wearcharacteristics.
Surface f inishes don’t conform to Universalspecifications; this has been found to affect speed andfunctionality.
Without access to Universal’s design library, there is nomeans to ensure all aspects of compatibility andinterchangeability have been incorporated.
Third-party manufacturers have no knowledge of partupgrades, and can’t make comparable improvements.
Nonstandard or uncontrolled manufacturing methodsadd variability to a part’s overall performance.
When measurements are not kept within exacttolerances, problems can develop in related assemblies,causing downtime and additional maintenance costs.
Third-party manufacturers often don’t have theresources to test or validate the true cost of a part bycalculating the cost per insertion/placement.
Genuine Universal Parts
Parts are made to exacting design specificationsdetermined by Universal’s Engineering group.
The best grade materials are selected for eachapplication to ensure optimal performance.
All surface finishes must meet Universal specificationsto ensure proper speed and functionality.
Universal’s Engineering Change Control process ensuresmachine compatibility and interchangeability issues areaddressed.
Parts include the latest innovations developed byUniversal’s Engineering group to improve overallmachine performance.
Universal’s Supplier Quality Program ensures you receiveparts made to the highest quality standards, for optimalperformance.
Universal ensures that new parts cause no problemswith related assemblies; this means no associateddowntime and maintenance costs.
Designs are tested and statistically validated. Studiescalculate user costs to determine actual cost perinsertion/placement, offering you the best value for yourparts dollars.
Automation in Electronic Assembly8
For more information about Universal products and services, please call (65) 6485 8343 or email [email protected] or check out Universal’s website at www.uic.com
More listings can be found at http://www.uic.com/wcms/WCMS.nsf/index/Tradeshows_4.html
Universal’s Long
Service Awards
Congratulations to all Employees atUniversal Asia who have contributed to over10 years of Service. We could not have doneit without you!
Albert Wong ToonTong (19 years)
Winston Wei (11 years)
Jasper Chiou (10 years)
Mark Shyu (10 years)
Angela Wu (12 years)
Jeff Lee (11 years)
TAIWAN
KT Yu (11years)
Technology Seminar in Bangkok, Thailand
28th Aug 2002, Wednesday
0900 ~ 1700 hrs
Miracle Grand Hotel
In the last decade, there has been an explosive growth in the electronic manufacturing services industry, posing significant challenges forOEMs, EMS providers, and their suppliers. New component and material innovation demanded substantial assembly method development.Environmental and legislative pressures resulted in the need to implement a strategy for removing lead and bromine from the electronicproduction environment. Changes in the economy have increased the need to simplify processes and reduce manufacturing costs.
Understanding the materials and the environmental and process interactions is critical to manufacturers as they advance theirmanufacturing processes. Universal, together with Vitronics Soltec and Dage are coming together in Bangkok, Thailand to discuss topicssuch as, lead-free implementation, x-ray inspection for lead-free assembly, Pin-in-Paste Technology and the benefits of reflow encapsulantin flip chip assembly with interested customers.
For further information or registration of this half-day seminar, please contact either Wilson Chia and Pitiporn Thoodpanich in the Thailandoffice at 662-582-2800 or Jane Chong in the Singapore office at 65-6485-8343 or email to [email protected]
CALENDAR OF EVENTS
Yee Yong Kong(11 years)
JAPAN(Standing, from left)
Nobuaki Seto (15 years) Many thanksto all UIC colleagues for your support!!Let’s continue working hard andenjoying life!
Shinobu Honma (19 years) “The keyto success is to take things step by step!
Genshoku Matsuoka (14 years)“The secret is to enjoy work.”
(Seated, from left)
Kumiko Kasai (1985) (17 years)“I appreciate your support for all theseyears.”
Kuniharu Numazaki (23 years) “I havelearned a lot since joining Universalover 10 years. The Philosophy of thiscompany is very dynamic!”
Keiko Mita (21 years) “I havegrown with Universal.”
Michelle Teo Soon Chun(14 years)
Edmund Kan Weng Wah(12 years)
Jane Chong Siew Nah(12 years)
SINGAPORE
Roger Tong Meng Kwai(12 years)
AWARDS
Tiffany Wong Wai Ming(11 years)