Malabou Manufacturing: Specialist Metal Components Manufacture

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Our team of Mechanical Engineers and Metallurgists will work closely with you to ensure we understand your requirements and meet your needs. We have a network of approved manufacturing facilities and inspection, testing and verification laboratories. We understand that sending us your designs and concepts requires an assurance of confidentiality. We are committed to protecting your intellectual property and happy to enter into non-disclosure agreements. MANUFACTURING CAPABILITIES Casting Forging Machining Grinding Powder Metallurgy Metal Injection Moulding Fabrication Sheet Metal Spark Erosion Heat Treatment Surface Engineering TESTING & VERIFICATION Mechanical Test Lab Metal Chemistry Metallographic and Heat Treatment Lab Non Destructive Testing (NDT) Dimensional Verification - Metrology METAL COMPONENTS We are specialists in the manufacture of metal components and subassemblies Reduce your costs by selecting an alternative manufacturing method; Convert multi-part fabrications into single piece castings Convert expensive complex castings into Metal Injection Moulding (MIM) or conventional Powder Metallurgy (PM) Convert critical application castings into forgings Or let us quote your existing parts and manufacturing process to compare price For more information contact: Malabou Limited [email protected] NZ +64 9 376 9463 www.malabou.com

Transcript of Malabou Manufacturing: Specialist Metal Components Manufacture

Page 1: Malabou Manufacturing: Specialist Metal Components Manufacture

Our team of Mechanical Engineers and Metallurgists will work closely with you to ensure we understand your requirements and meet your needs.

We have a network of approved manufacturing facilities and inspection, testing and verification laboratories.

We understand that sending us your designs and concepts requires an assurance of confidentiality. We are committed to protecting your intellectual property and happy to enter into non-disclosure agreements.

MANUFACTURING CAPABILITIES

• Casting

• Forging

• Machining

• Grinding

• Powder Metallurgy

• Metal Injection Moulding

• Fabrication

• Sheet Metal

• Spark Erosion

• Heat Treatment

• Surface Engineering

TESTING & VERIFICATION

• Mechanical Test Lab

• Metal Chemistry

• Metallographic and Heat Treatment Lab

• Non Destructive Testing (NDT)

• Dimensional Verification - Metrology

METAL COMPONENTSWe are specialists in the manufacture of metal components and subassemblies Reduce your costs by selecting an alternative manufacturing method;• Convert multi-part fabrications into single piece castings• Convert expensive complex castings into Metal Injection Moulding (MIM)

or conventional Powder Metallurgy (PM)

• Convert critical application castings into forgings

Or let us quote your existing parts and manufacturing process to compare price

For more information contact:

Malabou Limited [email protected]

NZ +64 9 376 9463

www.malabou.com

Page 2: Malabou Manufacturing: Specialist Metal Components Manufacture

CastingFrom a few grams to several tonnes• Cast Iron • Steel• Stainless • Brass & Bronze• Aluminium

ForgingClosed Die steel forging from 0.5 to 70Kg (1 to 155lb)

Machining• Milling & Turning• Speciality Shaft Manufacture• Gear Cutting• Thread Rolling

GrindingSurfaceCenterless – External and Internal Diameters

Powder Metallurgy and Metal Injection MouldingNet shape products, Complex Shapes.• Steel• Bronze• Stainless Steel

Fabrication• Laser Cutting• Plasma Cutting• Roll Forming• Bending• Certified Welding• Up to 25mm x 2500mm plate

Sheet MetalFull Sheet Metal Capability;Stamping, Blanking, Piercing, Punching, Embossing, Bending, Press Forming

Electrical Discharge Machining (EDM)Die-Sink EDMWire Cut EDM

Heat TreatmentFull Heat treatment capability including;• Vacuum Furnace• Cryogenic Treatment• Anneal, Normalise, Homogenise• Harden and Temper• Case Harding• Nitriding

Surface Engineering• Phosphate Coatings• Zinc• Chrome• Nickel• Painting and Powder Coating

Malabou’s global sourcing infrastructure includes in-house Inspection Testing and Verification;

Mechanical Test Lab• Tensile (400kN)• Compression• Bend• Impact

Metal Chemistry Spectrograph• Ferrous (Steel, Cast Iron, Tool

Steel, Stainless Steel)• Copper Base (Copper, Brass,

Bronze) • Aluminium

Metallographic and Heat Treatment Lab• Microscope Analysis• Micrographs• Micro Hardness

Non Destructive Testing • Die Penetrant• Macro Hardness • Radiography • Ultrasonic• Magnetic Particle

Geometric Verification • Co-Ordinate Measuring Machine

For more information contact:

Malabou Limited [email protected]

NZ +64 9 376 9463

www.malabou.com

MANUFACTURING CAPABILITIES TESTING & VERIFICATION