Company historyHistorical development of Loksa Shipyard

1960 1905 1970 1986 1991 1992 1994 2004 2008

Activities begin at Loksa Shipyard

New workshops established as well as 560m of quays equipped with cranes

New production hall for building LASH barges

In 1992, Loksa Shipyard started production of hatch covers and twin deck covers as a sub-supplier for ship yards in Germany, Denmark, Sweden and Russia

In 2004, the repair facilities were closed down with the sale of the floating dock as the steel block activities increased

Loksa Shipyard focus on ship repair activities of vessels up to 115m in length (4,000dwt)

4,000 ton floating dock and several tugs added to operations

In the period 1986-1991 about 1000 LASH barges were built at Loksa Shipyard

Independence of Estonia (1991)

In 1994 OSS acquired Loksa Shipyard from the Estonian government

A comprehensive renovation of the facilities and installation of advanced production equipment was made

Loksa Shipyard has specialized into a company whose core competence is to form, handle, paint and outfit heavy steel structures

2009

Loksa Shipyard have been bought by Loksa Invest OU, the consortium of 3 Estonian companies Crown Solution OU, Frelok AS, Stako Diler OU

LSY’s geographical location supports future opportunities

Loksa

Main production facilitiesSteel cutting workshop

Steel cutting workshopSteel cutting workshop

• LSY has various technologies for cutting steel such as gas cutting and plasma cutting including bevelling

• During the cutting phase the plates are also marked for correct assembly

Main production facilitiesSteel cutting workshop

PROFILE PLASMA CUTTING MACHINE PCL-600

FERMAT's WRF 130 (WF 130), Floor-Type, Horizontal Boring Mill

Spindel Diameter = 130mmX-axis = 8000mmY-axis = 3000 mmRam Travel Z-axis = 900mmSpindel Travel W = 730 mmTurntable 2500x3000mm, V =2400mmCapacity 25000kg

Main production facilities Metal structure workshops

Main metal structure workshopAutomated welding

• Main metal structure workshop next to the cutting facilities.

– 14,580 m2 facility’s maximum height 13 m enables turning of long structures

• Several welding technologies, such as submerged arc, MIG/MAG (both semi-automatic and robotised) and manual welding

Main production facilitiesPainting workshops

Painting hallPainting of ship blocks

• In the painting workshops steel structures are blasted and painted

• Painting workshops are also used for mounting outfitting to complex ship blocks

• In 2005, LSY invested in a fully ventilated painting hall with dimensions of 34x34x15 meters and gates 32x15 meters, which makes it the largest of its kind in Estonia

Port facilities

Roll-On process (multi-wheeler “MAFI”)Barge arriving to the port

• Four quays with maximum length of 210 m and depth between 3.6-4.5 m

• Lifting capacity includes two port cranes with 10 t and 20 t capacity, and a gantry crane able to lift up to 100 t

• LSY has two tug boats handling incoming barges and ships

• Size of ships calling the port is limited by the draught

• Largest ships that can call the port are main cargo/coasters

Hatch Cover

Bulk Head

Transversal box

Superstructure section

Engine Room Bulk Head

Bilge Block

Upper Deck

Deckhouse

House Boat

Fish Feeding Barge

Service Barge For Fish Farming

Foundation for the Wind mill

Loksa Shipyard Production (tn)LSY tonnage

0

5000

10000

15000

20000

25000

30000

35000

40000

45000

1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009

Turnover without materials (thousand EUR)

LSY tonnage

0

5000

10000

15000

20000

25000

30000

35000

40000

45000

50000

1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009

Facts /Facilities

Title Working area, m² Number of cranes and lifting capacity, tnHeight of working

zone, m Gates HxW,mMetal Structure Workshop

(5 Bays)14580 1) 20;20;35 2) 35; 20;16 3) 35;20;10 4) 30;30;10 5) 5;5 13 5.2x4-3pcs; 8x7 & 15x10

Block Assembly Workshop

1800 (25+25); (25+25) 10 13.8x10; 22x10

Painting Workshops 3570 - 6.5; 7; 14

18x6.2-2pcs; 18x7; 32x15

KSU-1;KSU-2; KSU-3;KSU-4 4555 1)10;3;3 2)10;5;5 3)2;2;2;2 4)15;15 6; 5; 6; 6.5 3.5x3&4x4; 8.6x4;3x3&4x4;12x6.5;4.4x4

Cutting Workshop9450 8; 6; 6; 6 8 5.1x4.3 - 3pcs

Steel stock (outside)6500 10; 4; 18.5; 10; 32

Other equipment/machineryPipe bending machine, max 40mmDrilling machines, milling machines, turning machinesPlatform “MAFI“350 cap. 350t Hydraulic presses (400t, 500t, 600t)Platform “NICOLAS” cap. 100t Assembling portal “Pema 13500”Roll-trailers (max cap.130t) Welding portals KW4000Forklifts, max.cap 7t Welding stations 260 pcsProfile cutting machine “PCL-600” Welding tractorsPlasma cutting machines Max. weight for roll on – roll off 580tGas cutting machine “UXD-P2500”Gas cutting machine Lille BOBOBevelling machines

Shipyard layout

Administration building

Metal structure workshop

Profile cutting workshop

Steel treatment line

Cutting workshop

Block assembly workshop

KSU-1 (assembly & welding)

Basin for barges

Quayside area for ro-ro loading of barges

KSU-2 (assembly & welding)

Storing of finished products

KSU-4 (assembly & welding, mach.)

Paint workshop 3 (blasting & painting)

KSU-3 (assembly & welding)

Painting workshop 1 (blasting & painting)

Painting workshop 2 (painting)

Total production area• 60 000 m2 inside• 19 hectares in total

Partners

Odense Steel Shipyard

Volkswerft Stralsund GmbH

WWW.LS.EE