LNC-T510i Hardware Application Manual-V04.00.000(4408110054) ENG

7/27/2019 LNC-T510i Hardware Application Manual-V04.00.000(4408110054) ENG

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LNC-T510i

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LNC Technology Co., Ltd.

2008/3 VerV04.00.000(4408110054)Leading Numerical Controller


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LNC-T510iTable of Contents

LNC Technology Co., Ltd. I

Table of Contents

1 SPECIFICATIONS................................................................................... 11.1 STANDARD & OPTIONAL SPECIFICATIONS..............................................................................11.2 CONTROLLER ..............................................................................................................................11.3 HARDWARE SPECIFICATIONS ...................................................................................................31.4 ELECTRICAL POWER REQUIREMENTS....................................................................................31.5 SOFTWARE SPECIFICATIONS....................................................................................................4

2 HARDWARE............................................................................................ 52.1 CONNECTION PORTS & INTERFACES ......................................................................................52.2 LNC-T510i WIRING & OPERATION..............................................................................................82.3 I/O LIST OF THE CONTROLLER................................................................................................282.4 SERIAL IO....................................................................................................................................302.5 I/O Module ...................................................................................................................................34

2.5.1 I/O Module--EIO-2000.......................................................................................................342.5.2 I/O CARD SIO-1540.......................................................................................................45

2.6 RELAL BOARD REL-2840........................................................................................................542.6.1 SPECIFICATIONS ............................................................................................................54

3 MECHANICAL DIMENSIONS............................................................... 593.1 LNC-T510i MECHANICAL DIMENSIONS...................................................................................593.2 WHOLE SIZE/CHASSIS OPENINGS..........................................................................................603.3 METAL PLATE OPENINGS.........................................................................................................613.4 MPG DIMENSIONS /METAL PLATE OPENINGS.......................................................................623.5 REL-2840 DIMENSIONS.............................................................................................................63

APPENDIX ASERVO WIRING EXAMPLE .............................................. 64A1YASKAWA SERVO WIRING EXAMPLE .......................................................................................64A2PANASONIC SERVO WIRING EXAMPLE....................................................................................69A3MITSUBISHI SERVO WIRING EXAMPLE....................................................................................74

APPENDIX B3-IN-1 MPG WIRING EXAMPLE........................................ 79APPENDIX CRS-232 WIRING................................................................. 80

APPENDIXDWIRING EXAMPLE............................................................. 82


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LNC-T510iSPECIFICATIONS

LNC Technology Co., Ltd. 1

1 SPECIFICATIONS

LNC-T510i standard controller is the compact type of LNC products with comprehensive functionalities andstable quality, most suitable for the application of medium complex to basic types of machines such as lathe,

milling, grinding, various sorts of industrial, and automation machines, etc. Below please find details for the

specifications, functions, and installation configuration of LNC-T510i V1.0.

1.1 STANDARD & OPTIONAL SPECIFICATIONS

Standard functions

G & M codes

Background editing

Macro function

External/internal programming function

Multi-language support

Graphic simulation display

Expandable soft panel

Hardware self-diagnosis

Installation backup diskette

PLC ladder display

Optional functions

CAD/CAM

Ethernet function

1.2 CONTROLLER

LNC-T510i controller adopts a standard industrial computer as its basis and can be applied to CNC, industrial,

and automation machines, etc. The installation configuration provides great convenience for maintenance.

The motion control function and multiple I/O points allow LNC-T510i to be extensively applied to a wide range

of industrial fields. In addition, its open PC system and module design make it easy for system upgrade and

maintenance.


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2 LNC Technology Co., Ltd.

Features

1. EthernetDNC Ethernet & DNC transmission interfaces

2. 3-axis synchronous Pulse/Vcmd position loop control (Vcmd is optional.)

3. Pulse/Vcmd spindle interfaces

4. One set of encoder input for MPG

5. I/O interface up to 128 Input/ 128 Output


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1.3 HARDWARE SPECIFICATIONS

LNC-T510i Specification

Monitor 5.7 Color TFT LCD monitor

SDRAM 64M bytes

CF card 32M bytes

CPU BOARD Industrial CPU board

Spindle system Pulse control or DA output

Expandable I/O points (Serial I/O) Must be used w/IO module

Standard I/O points (User I/O) Connect the Relay board

Servo system Pulse position loop control

DNC RS232 19200 Baud Rate

Operation panel Standard panel for milling machines

MPG interface 3-in-1 MPG

Axis synchronous control 3 axes

Spindle 1 spindle

Power supply1 24V / 4A

2 AC115 ~ AC230

1.4 ELECTRICAL POWER REQUIREMENTS

Power type Specification Application Note

System power (5V/12V)

Basic requirement5V/ 6A For the system Equipped already.

12V/ 2A For the system Equipped already

External power (24V)

Basic requirement24V/ 5A For external IO


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1.5 SOFTWARE SPECIFICATIONS

LNC-T510i Specification

Operating system DOS

File type DOS FAT

Program type G & M codes

Macro program function

Rigid tapping (Optional)

System mode EDIT (Program editing)

MEM (Automatic mode)

MDI (Manual mode)JOG (JOG mode)

MPG (Hand wheel mode)

RAPID (Rapid orientation mode)

HOME (Zero return mode)

Screen Group Function POS (Coordinate position function)

PROG (Program function)

OFFSET (Offset function)

DGNOS (Diagnosis function)

PARAM (Parameter function)

PLC (Programmable Logic Controller I/O/C/S/A Bit

Timer/Counter/Register

LanguageTraditional Chinese/Simplified

Chinese/English


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2 HARDWARE

2.1 CONNECTION PORTS & INTERFACES

Rear view of the controller


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Item Code FunctionConnector/

component typeNote

1 X AXIS X axis servo control D-SUB 25 PIN (Female)

2 Y AXIS Y axis servo control D-SUB 25 PIN (Female)

3 Z AXIS Z axis servo control D-SUB 25 PIN (Female)

4 USER I/O 20IN/16OUT interface HD_D-SUB 44 PIN(Male)Connect to REL

board

5 LIO 4IN/4OUT interface D-SUB 9 PIN (Female) IN 24V/ OUT opencollector

6 SP AXIS Spindle control D-SUB 15 PIN (Female)

7 RIO Serial IO control port D-SUB 15 PIN (Male)Connect to SIO

board

8 MPG MPG connector D-SUB 15 PIN (Female)Includes input &

signals

9 E24V FUSE Power fuse 5.2*20mm 5A fuse

10 E5V FUSE Power fuse 5.2*20mm 5A fuse

11 OT FUSE Fuse 5.2*20mm 0.5A fuse

12 DRIVER_POWER a contacts 2pin 5.08mm pin

13 E24VEGNDFGExternal power 24V

connector3pin 5.08mm pin

14 12VGND5VFG Power 5V, 12V connector 4pin 5.08mm pin

15 7-segment LED Function display 7-segment LED

16 OT

Hardware connection point

of over travel limit pin

1716

18

10

1

2

3

45

67

9

8

11

12

15

1413

19

20


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Item Code FunctionConnector/

component typeNote

17 HS1~HS3 Home zero IN point 6pin 5.08mm pin

18 SVI_COM E24V EGND

Servo INput level switch Switch Default EGND

19 NPN/PNP User INput level Switch Default EGND

20 SERVO_ON X~3 Servo onsignal 4pin 5.08mm pin

KB Keyboard connection port Ps2 connector

Com RS232 D-SUB 9pin (Male)

Network cable

connector

VGA connector Connect an externalmonitor

HD-SUB 15pin (Female)

CF1 CF card CF card connector

7-SEGMENT LED (ITEM 15)

LNC-T510i the statuses of 7-segment LED have different meanings as listed below:

LED light Light - ON Light - OFF Expected causes

A Internalof E5V. Cannot output pulse command -

B Servo driver is enabled. Servo driver is not enabled OT, EMG

C Servo driver is reset. Servo driver is not reset. -

D External 24V power No output and unable to start. E24V power

FTravel within the limit.

(OT1 & OT2 are short )Over travel limit. OT


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2.2 LNC-T510i WIRING & OPERATION

A.POWER SUPPLY

A-1Power supply for the system

Definition5V/12V power supply for the controller kernel

Connector definitionAs defined in the diagram below:

Connect AC110V/220V to the AC IN port of the system power supply. FG is the field ground, please

connect it to the earth.

For the 5V/12V/GND output port of the system power supply, connect it to the controllers 12V/GND/5V

connector.

A-1

A-2A-3

A-4

12VGND5V 12VAC IN FG GND5V


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Alternating current input wiring: The recommendation is to adopt PVC wiring cables with a

diameter over 0.75 mm2. (The recommended length is within 5m.)

The system power supply mainly supports system power of the controller. Except for

supplying thefloppy(Example. CF card), please do not apply it to any other devices.


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A-25V/12V connector for the system

Definition: 5V/12V power supply for the controller kernel

Connector definition: As defined in the diagram below:

12V, 5V, and GND are connected to the direct current port of the power supply. FG is the field ground,

please connect it to the earth.

Electrical requirement(1) 12V/2A; above 5V/6A.

(2) The ripple & signal interference of output voltage must be less than

150mVp-p.

The power supply is designed especially for LNC-T510i and has been certified by CE. Do

not change it at random.

A-3External E24V connector

DefinitionE24V can be applied to the controller, power control, and external IO.

Connector definitionAs defined in the diagram below

E24V and EGND are connected to the direct current port of the power supply. FG is the field ground,

please connect it to the earth.

Electrical requirements(1) Above 24V/4A;

(2) The ripple & signal interference of output voltage must be less than

150mVp-p.

E24V EGND FG

12V GND 5V FG


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A-4Fuse

DefinitionSeparate fuses are provided for E24V, 5V, & OT for circuit protection.

DefinitionAs defined in the diagram below

Specifications: E24V & 5V are both 250V/5A; OT is 250V/0.5A.

E24V OT5V


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B.MOTION CONTROL

B-1Servo control connector

DefinitionThere are 3 axial control connectors (X, Y, Z) at B-1 to connect and control the driver.

B-1 connectorAdopts a D_SUB 25PIN (Female) connector. Please find the functions & definitions

for each pin below:

+24V

E5V

13

25

12

24

11

23

10

22

9

21

8

20

7

19

618

5

17

4

16

3

15

2

14

1

EC

SRV_ON

/PA

SVI_COM

SRV_RST

PA

EB

E/B

E/A

/PB

ALARM

PB

EA

E/C

B-1B-3 B-2

B-4B-5B-6


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PIN Code Definition PIN Code Definition

1 /PB Pulse output B inverse 14 /PA Pulse output A inverse

2 PB Pulse output B 15 PA Pulse output A

3 E5VExternal E5V for linear

encoder16 SRDY Servo ready signal

4 EGND External power GND 17 DACO Analog voltage output

5 AGND Analog output GND 18 E24V External power E24V

6 SRV_ON Servo on control 19 ALARM Servo alarm

7 EGNDExternal power GND (E5V,

E24V)20 SVI_COM Servo COM setting

8 SVI_COM Servo inputCOM setting 21 EGND External power GND

9 SRV_RST Servo driver reset signal 22 - -

10 C Encoder C 23 /C Encoder C inverse

11 A Encoder A 24 /A Encoder A inverse

12 B Encoder B 25 /B Encoder B inverse

13 FG Field ground - - -

Specifications(1) Both pulse outputs and encoder feedbacks are differential signals.

(2) Analog voltage output is 10V.

(3) Analog voltage output of X, Y, & Z is optional.

When you are wiring the control connector to the driver, please use sheath and wiring

materials that provide good cover quality (above A.W.G24), and verify if shield cables have

been securely fixed to prevent any possible signal interference. Standard wiring materials are

available for your selection, please contact LNC representatives for further inquires.

Do not tie the control signal lead with power leads together or place them in the same wiring

duct.


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B-2Spindle control connector:

DefinitionOne axial control connector (SP) at B-2 to connect and control the driver.

B-2 connectorAdopts a D-SUB 15PIN (Female) connector. Please find PIN functions & definitions in

the chart below

E5V

8

15

7

14

6

13

5

12

4

113

10

2

9

1

E/B

E/C

/PA

E/A

EC

PB

EA

EB

PA

/PB

DACOUT


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PIN Name Definition PIN Name Definition

1 /PB Pulse output B inverse 9 /PA Pulse output A inverse

2 PB Pulse output B 10 PA Pulse output A3 DACO Analog voltage output 11 AGND Analog Output GND

4 EC Encoder C 12 E/C Encoder C inverse

5 EA Encoder A 13 E/A Encoder A inverse

6 EB Encoder B 14 E/B Encoder B inverse

7 EGND External power GND 15 E5V External power 5V

8 FG Field ground

Specifications(1) Both pulse outputs and encoder feedbacks are differential signals.

(2) Analog voltage output is 10V.(3) Analog voltage output of SP is the standard equipment of DACO5

When you are wiring the control connector to the driver, please use sheath and wiring

materials that provide good cover quality (above A.W.G24), and verify if shield cables have

been securely fixed to prevent any possible signal interference. Standard wiring materials

are available for your selection, please contact LNC representatives for further inquires.

Do not tie the control signal lead with power leads together or place them in the same

wiring duct.


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B-3MPG control connector

DefinitionThis control connector, containing pulse and IO signals internally, is applied to the

connection with a multi-functional MPG.

Connector definitionAdopts D_SUB 15PIN (Female) connector. Please find PIN functions and

definitions in the chart below:

+24V

E5V

8

15

7

14

6

13

512

4

11

3

10

2

9

1

MPGX100

E/A

E/B

EA

MPGY

EB

MPGZ

MPGX

MPGX10


1 E24V MPG E24V power 9 EGND External power GND

2 MPG4 MPG axis 4 10 FG Field ground

3 E/B Encoder B inverse 11 EB Encoder B

4 E/A Encoder A inverse 12 EA Encoder A

5 X100 MPG rate 100 13 X10 MPG rate 100

6 MPGZ MPG axis Z 14 MPGY MPG axis Y

7 MPGX MPG axis X 15 E5V MPG E5V power

8 E5V MPG E5V power - - -

Specifications(1) All encoder feedbacks are differential signals.

(2) This connector provides 6 input points of 24V level for different axial and rate

preferences.


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B-4Servo activation of control connector

DefinitionThis connector transmits the servo on signals of X, Y, & Z axis and also a servo on control

signal to control these signals.

DefinitionThe connector is defined as the diagram below:

Example 1

When all axes are activated simultaneously, please connect each point to SERON point.

Example 2

Y servo axis can be turned ON & OFF by itself, while other axes are turned on synchronously.

SVCOM

SVX

SVY

SVZ

SVCOM

SVX

SVY

SVZ


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a contact of other control

parts; Enable servo when

connected, Off whenreleased.

SVCOM

SVX

SVY

SVZ


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B-5OT connector

Definition(1) OT point is the over travel contact and also the safety contact for hardware protection.

In normal conditions, OT is in short status.

(2) COM point is the switch that can be set to the preferable level according to the

requirement of servo driver (The default value is GND).

OT connector definition: As defined in the diagram below

OT only provides 2 connection points. When multiple over-travel contacts are applied, the wiring

diagram is as below

OT2OT1

Connecting to IN

point, it can detect

OT contact signal

(24V)

Serial b contact

OT1

OT2


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B-6Servo input COM points switch

COM switch definition: As defined in the chart below

When SW switches to the right side EGND, COM of IN points at the servo side is set to EGND (Default

values).When SW switches to the left side E24V, COM of IN points at the servo side is set to E24V.

This COM & B-1: The 20thpins of each servo control connector are connected together.

Please switch COM following the requirement of the servo driver. Incorrect switch could

cause malfunction of the driver. Please refer to the operation manual of the driver for

relevant information.

Please cut the power when switching SW. Failing to cut the power could cause damage to

hardware.

EGNDE24V

SVI_COM


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C. IO CONTROL

C-1User IO connector

DefinitionIO interface at C-1 is 20IN/ 16OUT, mostly connected to a REL board.

Connector definitionAdopts a HD_SUB 44PIN (Male) connector. Please find PIN functions and

definitions as below

+24V

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22 23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

441

2

3

4

5

6

7

8

9

10

11

12

1314

15

16

17

18

19

20

21

22 23

24

25

26

27

28

29

30

3132

33

34

35

36

37

38

39

40

41

42

43

44USE_IN0

USE_IN1

USE_IN3

USE_IN7

USE_IN10

USE_IN12

OP0

OP3

OP6

OP9

OP11

USE_IN2USE_IN5

USE_IN8

USE_IN14

USE_IN11

OP5

OP2

OP4

OP1

OP7

OP13

OP8

USE_IN4

OP12

OP15

OP14

USE_IN15

OP10

USE_IN9

USE_IN6

USE_IN13

USE_IN16

USE_IN19

USE_IN18

USE_IN17

C-1C-4C-5 C-3C-2


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USER I/O connector PIN diagram


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PIN Definition PIN Definition PIN Definition

1 IN00 16 IN01 31 IN02

2 IN03 17 IN04 32 IN053 IN06 18 IN07 33 IN08

4 IN09 19 IN10 34 IN11

5 IN12 20 IN13 35 IN14

6 IN15 21 IN16 36 IN17

7 IN18 22 IN19 37 OUT02

8 OUT00 23 OUT01 38 OUT05

9 OUT03 24 OUT04 39 OUT08

10 OUT06 25 OUT07 40 OUT1111 OUT09 26 OUT10 41 OUT14

12 OUT12 27 OUT13 42 -

13 OUT15 28 - 43 E24V

14 - 29 - 44 E24V

15 EGND 30 EGND - -

Users must pay attention to the level switch of USER IO points during operation (refer to

the definition of C-2 below) and switch to the corresponding level according to IN pointvoltage mode. Failing to switch to the correct level might cause IN points to have no

response.

C-2USER IN level switch

DefinitionThere is a level switch of USER IN connector at C-2 for NPN/PNP mode switch. The

default value is PNP mode. In NPN mode, USER IN signals are low active (0V) when IN

points are connected to 0V. In PNP mode, USER IN signals are high active (E24V) when

IN points are connected to E24V.

Connector definitionSwitching to the left is NPN mode, to the right PNP mode (default).

PNPNPN

USER IN


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C-3RIO l Serial IO control connector

DefinitionThere is an IO expandable interface at C-3. When USER IO points are insufficient,

connect an extra SIO board to this interface for expansion of IO points.

Connector definitionAdopts a D_SUB 15PIN (Male) connector that is connected to SIO board one

by one.

C-4LIO IO control connector

DefinitionThere is a LOCAL 4IN/ 4OUT control connector at C-4.

Connector definitionAdopts a D_SUB 9PIN (Female) connector, installed by users themselves.

5

9

4

8

3

7

2

6

1

LHS_IN2

LHS_IN3

LHS_IN1

LHS_IN4

LHS_O1

LHS_O2

LHS_O3

LHS_O4


1 LHS_IN1 Lin 1 5 LHS_O1 Lout1





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1.IN points: Input of 24V signals.

2. The application of O points is shown as the diagram below

The left area in the dotted lines is the output interface that controls the internal O points. If there is a

component that requires activation, connect it to the connector of O point signal for control.

The current of the controllers O points must be less than 60m A. The formula of current is

listed as below

Imax = VEE/R (R refers to the rated resistance value of the equipment in use.)

If the current exceeds this value, the component would get burned. Please be

extremely careful.

Please connect VEE power ground of loading resistance (R) to EGND (E24V GND) of the

controller to make a loop.

Please refer to the loading specifications to select VEE voltage value.

VCC

VEE

1

2

4

3

OUTPUT

CONTROL

R

LHS_O

I

Internal Controller load


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C-5HOME INPUT Connector

DefinitionThere is a contact of 3-axis HOME point switch at C-5.

The connector is defined as the diagram below

E24V HS1 E24V E24VHS1 HS1


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Wiring operation

The figure above is the wiring diagram of zero point examination interface. When there is an input of

E24V from HS1 ~ HS4, the controller can receive the signals. Users can add a contact or use the

output sensor of E24V (w/EGND) in-between E24V and HS as the zero point examination

component.

As shown in the diagram, the area in the dotted lines is the internal setting of the controller.

Definition

1. When servo driver is ON, both OT and EMG contacts must be in short status. OT must use B

contact; when there are multiple OTs, please connect them by casacade connection, and switch

between servo on signal levels by SW of SVI_COM. In addition, the controller provides an a

contact to control driver power with a capacity of 250v/5A.

2. When servo driver cannot be turned on, please verify if all fuses are intact.

Hardware Protection & DRIV_PW connector circuit

E24V

SVI_COM SVRON1

2

1

24 3

1 2

0.5A FUSE1

2

1

2

4 3

1 2

OT2

OT1

DRI V_PW

OTR_BUTTON

EMG


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2.3 I/O LIST OF THE CONTROLLER

I0 EMG O0 NC Ready

I01 X Alarm O1 Servo Reset

I02 Y Alarm O2 Circle Start LIGHT

I03 Z Alarm O3 Feed Hold LIGHT

I04 MPG X Select O4 Single Block light

I05 MPG Y Select O5 Jog X light

I06 MPG Z Select O6 Jog Y light

I07 MPG R1 O7 Jog Z light

I08 MPG R2 O8 Spindle CW light

I09 Cycle Start O9 Spindle Stop light

I10 Feed Hold O10 Spindle CCW light

I11 SBK O11 Magazine CW light

I12 Jog X O12 Coolant light

I13 Jog Y O13 OT light

I14 Jog Z O14 Alarm LIGHT

I15 Jog - O15 Home LIGHT

I16 Jog + O16

I17 Rapid O17

I18 Spindle CW O18

I19 Spindle CCW O19

I20 Magazine CW O20

I21 Coolant O21

I22 F1 O22

I23 F2 O23

I24 O24

I25 O25

I26 O26

I27 O27

I28 O28

I29 O29

I30 O30

I31 O31

USER OUT(16 point)

I32 O32

I33

USER IN(20 point)

O33

USER OUT


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I0 EMG O0 NC Ready

I34 O34

I35 O35

I36 O36I37 O37

I38 O38

I39 O39

I40 O40

I41 O41

I42 O42

I43 O43

Not Used

I44 F3 O44 F3 LIGHTI45 Magazine CCW O45 Magazine CCW LIGHT

I46 WL O46 WL LIGHT

I47 O47 EDIT LIGHT

I48 O48 MEM LIGHT

I49 O49 MDI LIGHT

I50 O50 JOG LIGHT

I51 O51 MPG LIGHT

I52 O52 ZRN LIGHTI53 O53 F+ LIGHT

I54 O54 F- LIGHT

I55 O55 S+ LIGHT

I56 O56 S- LIGHT

I57 O57 JOG+ LIGHT

I58 O58 JOG- LIGHT

I59 O59 F1 LIGHT

I60 O60 F2 LIGHT

I61 O61 RAPID LIGHT

I62 O62 Not Used

I63

Not Used

O63 Not Used

USER IN(20 point)


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2.4 SERIAL IO

IO module of the controller system adopts serial transmission with maximum two I/O control ports (depending

on the type of hardware adopted at the controlling side). The number of the maximum points controlled by

each I/O port is also varied due to different seletions of hardware applied by the controlled side.

The configuration of serial I/O is as the diagram below

serial controlling

side

serial controlled side

PCC-1840

PCC-1620

PCC-2824

LNC-310i controller

LNC-510i controller

LNC-520i controller

SIO-1520

SIO-1540

EIO-2000 Module

OP Module

User Interface

REL-2840


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The wiring configuration of serial I/O is as the diagram below (each port can connect up to 2 sets of controlled

components)

Serial

controlling

sideREL Card

Slave1

Serial Controlled

Component

Port 1

Port 2

REL Card

Slave2

Serial controlled

component

Port 1

Port 2


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Number of serial I/O expansion

1. Component specifications

Serial MASTER control(MASTER)

Hardware model Number of I/O control

port

Note

PCC-1840 2

PCC-1620 2

PCC-2824 2

LNC-310i 1

LNC-510i 1

LNC-520i 1

Serial controlled side (SLAVE: Every hardware is expandable by serial

connection.)

Hardware model I/O control points Note

SIO-1540 40IN / 32OUT

EIO-2000-1 40IN / 32OUT

EIO-2000-2 60IN / 48OUT

SIO-1520 40IN / 32OUT Mostly used for an

operation panel

OP-2520 64IN / 64OUT Mostly used for an

operation panel

User interface

Hardware model I/O control points Note

REL-2840 20IN / 16OUT


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2. Examples of I/O points calculations

Calculation of I/O points

(1). For the hardware of the controlling side that adopts PCC-1840 with EIO-2000-2, the max. I/O points

are

2 (control ports) 2( EIO-2000-2) 60 IN = 240 IN points

2(control ports) 2( EIO-2000-2) 48 OUT = 192 OUT points

(2). For the hardware of the controlling side that adopts LNC-510i with SIO-1540 I/O module, the max.

I/O points are

1 (control ports) 2(SIO-1540) 40 IN = 80 IN points

1 (control ports) 2(SIO-1540) 32 OUT = 64 OUT points

Apply the formula above for other calculations accordingly.

Please refer to the operation instruction of each hardware for the operation method.


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2.5 I/O Module

2.5.1 I/O Module--EIO-2000

Specification1. Spec (1) 40 IN / 32 OUT module; spec (2) 60 IN / 48 OUT module

2. Each serial port can connect up to 2 sets of EIO-2000 module, which equals to controlling 120 IN/ 96

OUT.

3. Set NPN or PNP mode for IN points.

4. Set the SLAVE number (1~2).

Hardware diagram


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Connector, component, & lightsPower supply

Mark Component type Function Operation

E24V EGND

FG

3PIN 5.08mm DC(24V) power input/FG Connect to power/earth

Light


E5V Green LED E5V light

E24V Green LED E24V light

CS Yellow LED Transmission status light Light is on after the

controller is connected and

power is on

DO Yellow LED Transmission status light Light is on after the

controller is connected and

power is on

DI Yellow LED Transmission status light Light is on when

transmission is normal

LK Yellow LED Transmission status light Light is on when

transmission is normal


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IO connector


SIO1 HD_SUB 15PIN Female Serial port Connect to RIO port of thecontroller

SIO2 D_SUB 15PIN Female Serial port Connect to RIO port*1 of

the controller

I/O P1 HD_SUB 44PIN Female 20IN/16OUT IO control

port

Connect to Relay board


port



port


Settings


S1 S2 S3 Set SLAVE number Switch the desired number

to ON

NPN PNP Set IN point mode Set the mode for the later

20 IN points

*1.SIO1 & SIO2 are a pair of parallel circuit for serial connection.


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SETTINGS, LIGHTS, & OPERATIONPNP & NPN SWITCHUse this switch to select the IN point mode for EIO-2000. The 20 IN points of each connector (P1 ~ P3)

can use the same mode concurrently or to be set separately.

(1). PNP mode (Default value)

When SW is switched to PNP mark, the IN point of that IO connector is set to PNP mode, which

means when the input signal is E24V, this IN point will respond.

(2). NPN mode

When SW is switched to NPN mark, the IN point of that IO connector is set to NPN mode, which

means when the output signal is EGND, this IN point will respond.

The system of components power supply must be the same as that of E24V & EGND, or

IN points would not be able to function.

Please turn off the power of E24V before switching the modes. Please do not perform the

switching when power is still on.


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IO ports (P1, P2, P3)This connector connects REL boards for IO control. When applied with a REL board, each port can

control 20IN/ 16OUT points.

(1) IN points (Take a contact as example)

PNP mode

VCC

1

23

4

R

C

R

SW

1 2INPUT_DATA

PNP

( E24V )

I NPUT

EGND

Internal IO module

NPN

E24V

VCC

1

23

4

R

C

R

SW

1 2INPUT_DATA

PNP

( EGND )

I NPUT

Internal IO module


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(2) O points

The type of O points is SOURCE TYPE; when it is activated, the output voltage is E24V, and the

maximum current is 60mA.

Please do not select a loading that exceeds the current of 60mA or it might cause damage

to components.

E24V/60 mA=400 The loading resistance should NOT be less than thisvalue.

Please pay extra attention that IC will immediately get burned when O points touch the

ground which causes a short circuit.

E24V

OUT_DATA

SOURCE TYPE I C

EGND

OUTPUT

LOAD

EGND

Internal IO module


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SERIAL PORT SIO1, SIO21. SIO1 & SIO2 connectors are serial control connectors and must be connected to RIO ports of the

controller.

2. SIO1 & SIO2 are two parallel signal connectors for expansion purpose.

The application is as below

(Take the example of 2 connected 40IN/ 32OUT modules)

RIO Connector

SLAVE1

SLAVE2


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The serial wiring is an 1-to-1 connection. When manufacturing the wiring by yourself,

please pay attention to the shielding of the lead materials. Please refer to appendix 1.

SLAVE SWITCHThis switch sets the number of SLAVE. The set SLAVE can only function properly within the application

of relative software and PLC programming. After SLAVE is set, please do not change the setting if no

necessary.

Set IO module to SLAVE 1: Switch 1 (S1) to the bottom, and 2 & 3 to the top.

Set IO module to SLAVE 2: Switch 2 (S2) to the bottom, and 1 & 3 to the top.

E24V/EGND POWER INPUT PINS

1. There is one power connector for 40IN/ 32OUT, and 2 power connectors for 60IN/ 48OUT. The

power supply is used for IO input/output. Please input E24V via the 2 connectors to insure power

stability.

2. When the power is input normally, the light of E24V will turn on.

The input voltage must be within the range of 24V0.5V.

Please input the FG contact to the earth of POWER rather than EGND. To connect earthand EGND will cause unexpected damage. Please pay extra attention for wiring.


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LIGHTSE5V light

When EIO-2000 module is connected to the controller unit, after the power is on, this light turns on to

indicate that power supply of the module is ready.

CS, DO lights

If EIO-2000 module is connect to the controller properly, after the power is on, CS & DO lights will turn on.

If only one light turns on, this means there is some abnormality, and the following transmission will not be

successful.

LK, DI lights

After the CS & DO lights turn on, if the set number of SLAVE in EIO-2000 module and the controllers

PLC software are the same, and the transmission is normal, the LK & DI lights will turn on.

E24V light

When E24V light is on, this means the power supply of IO interface works normally. If this light is off,

there will be no response of IO points.

PIN DEFINITIONS OF IO CONNECTOR

P1 HD_SUB 44 Female Pin definitions


1 IN 00 16 IN 01 31 IN 02

2 IN 03 17 IN 04 32 IN 05

3 IN 06 18 IN 07 33 IN 08

4 IN 09 19 IN 10 34 IN 11

5 IN 12 20 IN 13 35 IN 14

6 IN 15 21 IN 16 36 IN 17

7 IN 18 22 IN 19 37 OUT 02

8 OUT 00 23 OUT 01 38 OUT 05

9 OUT 03 24 OUT 04 39 OUT 08

10 OUT 06 25 OUT 07 40 OUT 11

11 OUT 09 26 OUT 10 41 OUT 14

12 OUT 12 27 OUT 13 42 -

13 OUT 15 28 - 43 E24V

14 - 29 - 44 E24V

15 EGND 30 EGND - -


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P2 HD_SUB 44PIN Female Pin definitions


1 IN 20 16 IN 21 31 IN 222 IN 23 17 IN 24 32 IN 25

3 IN 26 18 IN 27 33 IN 28

4 IN 29 19 IN 30 34 IN 31

5 IN 32 20 IN 33 35 IN 34

6 IN 35 21 IN 36 36 IN 37

7 IN 38 22 IN 39 37 OUT 18

8 OUT 16 23 OUT 17 38 OUT 21

9 OUT 19 24 OUT 20 39 OUT 2410 OUT 22 25 OUT 23 40 OUT 27

11 OUT 25 26 OUT 26 41 OUT 30

12 OUT 28 27 OUT 29 42 -

13 OUT 31 28 - 43 E24V

14 - 29 - 44 E24V

15 EGND 30 EGND - -

P3 HD_SUB 44 Female Pin definitions [Only for EIO-2000 (60IN/48OUT)]


1 IN 40 16 IN 41 31 IN 42

2 IN 43 17 IN 44 32 IN 45

3 IN 46 18 IN 47 33 IN 48

4 IN 49 19 IN 50 34 IN 51

5 IN 52 20 IN 53 35 IN 54

6 IN 55 21 IN 56 36 IN 57

7 IN 58 22 IN 59 37 OUT 34

8 OUT 32 23 OUT 33 38 OUT 37

9 OUT 35 24 OUT 36 39 OUT 40

10 OUT 38 25 OUT 39 40 OUT 43

11 OUT 41 26 OUT 42 41 OUT 46

12 OUT 44 27 OUT 45 42 -

13 OUT 47 28 - 43 E24V

14 - 29 - 44 E24V

15 EGND 30 EGND - -


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EXTERNAL DIMENSIONS

Appendix 1SIO serial wiring

The wiring material is one to one.

Please use twisted pair

Please verify if the metal shield has been connected.


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2.5.2 I/O CARD SIO-1540

2.5.2.1 SPECIFICATIONS

SIO-1540 provides the interface up to 40IN/ 32OUT (24IN/32OUT is optional).

2.5.2.2 HARDWARE LAYOUT

A B

C

D E

F G

H

I


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2.5.2.3 CONNECTORS & COMPONENTS

Power supply


A 3PIN 3.81mm adapter DC(24V) power input Connect to power

Light


HE5V Green LED E5V light Light is on after E5V

functions normally.

E24V Green LED E24V light Light is on after E24V

functions normally.

CS Yellow LED Transmission status light Light is on after the

controller power is on.

DO Yellow LED Transmission status light Light is on after the


DI Yellow LED Transmission status light Light is on after the


LK Yellow LED Transmission status light Light is on after the


IO connector


BH.D D_SUB 15PIN

Female

Serial port Connect to RIO port of

the controller

C16PIN 2.54mm Box

header

Serial port Connect to RIO port of

the controller

DH.D D_SUB 44PIN Male Back 20 IN/16 OUT Connect to REL board

EH.D D_SUB 44PIN

Female

Front 20 IN/16 OUT Connect to REL board

F40PIN 2.54 mm Box

header

Preserved 32 O points. Optional

G26PIN 2.54 mm Box

header

Preserved 24 IN points Optional


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For the setting part


I 2.54mm JUMPER SLAVE Set the SLAVEnumber

As described below.

2.5.2.4 APPLICATIONS & SETTINGS

AE24V power connector

DefinitionThis connector is to output the power (O points); if it malfunctions, O points will output

abnormally (there is no effect on IN points).

Rated voltageE24V0.5V (Above 3A)


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BCSerial connectors

Definition1. B & C connectors are serial connectors, which are connected to RIO ports of the

controller.

2. B & C connectors are parallel signals for serial connection and expansion.

Example of serial connection for expansionConnecting 2 pcs of SIO-1540 board

RIO connector

SLAVE1

SLAVE2

( 16PIN 2.54mm IDC)

(H.D.15PIN 1-to-1

Male/Male)


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DEIO ports

DefinitionD & E connectors are connected to REL boards for IO control. When applied with a REL

board, each port can control 20IN/ 16OUT points.

Apply IN points directly(without using REL board).

Apply O points directly (without using REL board).

The type of O points is the SOURCE TYPE. When there is an E24V output voltage, the max. current is

60mA.

Please do not select a loading current that is over 60mA or it might cause damage to

components.E24V/60 mA=400 The loading resistance cannot be less than this value.

Please pay extra attention that IC will immediately get burned when O points touch the

ground which causes a short circuit.

Internal IO module E24V

OUT_DATA

SOURCE TYPE I C

EGND

OUTPUT

LOAD

EGND

IN point on SIO card

E24V


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FGPreserved IO connectors

DefinitionA 32OUT/24IN IO control interface is reserved at F & E connectors. Please apply it along

with SIO-1530.

HCommunication/Power lights

Definition

(1) E5V lightWhen SIO-1540 module is connected to the controller unit, after the power is on, this

light turns on to indicate power supply of the module is ready.

(2) CS & DO lights: If SIO-1540 module is connected to the controller properly, after the power is on,

CS & DO lights will turn on. If only one light turns on, this means there is some abnormality, and

the following transmission will not be successful.

(3) LK & DI lights: After the CS & DO lights turn on, if the set number of SLAVE in SIO-1540 module

and the controllers PLC software are the same, and the transmission is normal, the LK & DI

lights will turn on.

(4) E24V light: When E24V light is on, this means the power supply of O interface works normally. If

this light is off, there will be no response of O points.


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ISet JUMPER by SLAVE

DefinitionThis switch sets the number of SLAVE. The set SLAVE can only function properly within

the application of relative software and PLC programming. After SLAVE is set, please do

not change the setting if no necessary.

Example of setting

1 1

11

1 1

Set as SLAVE 1, Setting of JUMPER




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2.5.2.5 DEFINITIONS OF CONNECTOR PINS

EDefinitions of H.D. 44PIN connector pins (Female)


1 IN 00 16 IN 01 31 IN 02

2 IN 03 17 IN 04 32 IN 05

3 IN 06 18 IN 07 33 IN 08

4 IN 09 19 IN 10 34 IN 11

5 IN 12 20 IN 13 35 IN 14

6 IN 15 21 IN 16 36 IN 17

7 IN 18 22 IN 19 37 OUT 02

8 OUT 00 23 OUT 01 38 OUT 059 OUT 03 24 OUT 04 39 OUT 08

10 OUT 06 25 OUT 07 40 OUT 11

11 OUT 09 26 OUT 10 41 OUT 14

12 OUT 12 27 OUT 13 42 -

13 OUT 15 28 - 43 E24V

14 - 29 - 44 E24V

15 EGND 30 EGND X -


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DDefinitions of H.D D_SUB 44PIN connector pins (Male)


1 IN 20 16 IN 21 31 IN 22

2 IN 23 17 IN 24 32 IN 25

3 IN 26 18 IN 27 33 IN 28

4 IN 29 19 IN 30 34 IN 31

5 IN 32 20 IN 33 35 IN 34

6 IN 35 21 IN 36 36 IN 37

7 IN 38 22 IN 39 37 OUT 18

8 OUT 16 23 OUT 17 38 OUT 21

9 OUT 19 24 OUT 20 39 OUT 24

10 OUT 22 25 OUT 23 40 OUT 27

11 OUT 25 26 OUT 26 41 OUT 30

12 OUT 28 27 OUT 29 42 -

13 OUT 31 28 - 43 E24V

14 - 29 - 44 E24V

15 EGND 30 EGND - -


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2.6 RELAL BOARD REL-2840

2.6.1 SPECIFICATIONS

1 Vertical plugs of 20 * IN points & 20 * E24V/EGND input points are provided.

2 The output side provides 2 sets of A, B, C contacts and 14 sets of A & C contacts, totally 16 sets of output

points in sum.

3 Contact capacity of output points is AC 6A/250V.

2.6.1.1 HARDWARE LAYOUT

A B

C


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2.6.1.2 CONNECTOR

connector


AH.D D_SUB 44PIN

Female

20IN/ 16OUT control

interfaceSIO board

B 5.08mm Vertical plug For IN pointsConnect to external

components

C 5.08mm Vertical plug For OUT pointsConnect to external

components

Note 1The B vertical plug provides 20 * ENGD & 20 * E24V connectors and input points to be applied

together.

Note 2Each relay has a corresponding red LED. When some relay is activated because of initiation of

output points, LED will turn on, which can be applied for relay and output points to detect

errors.


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2.6.1.3 OPERATIONS & SETTINGS

AIO control connector

DefinitionThis is the IO control connector of 20IN/16OUT, which is connected to SIO & EIO boards.

BIN point connectors

Definition1.Signals of IN points are input from these connectors to SIO & EIO modules.

2.E24V and EGND (0V) of the connector are input from SIO & EIO modules to REL-2840

via IO control connectors.

Example of applying an IN point connector

When NPN IN points are applied, please verify if the corresponding SIO and EIO modules

support NPN mode.

Please follow the markings for wiring to prevent a short circuit of E24V & EGND.

IN0V

IN0

24V0V

24V

E24V input signals

(Ex. SENSOR parts)Applying the switch or

connector to lead E24V

or OV(EGND) to IN point


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COUT point connectors

DefinitionO connector of REL-2840 is A side & C side of RELAY contacts, the contact capacity is

6A/ 250V.

Example of an OUT point connector

OUT points are mechanical contacts, which are not suitable for high-speed and frequent

application of ON/OFF.

Please do not exceed the capacity of the contact.

AC

AC

other power supplies

AC1

AC0

VEE Overload

GND of VEE


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2.6.1.4 DEFINITIONS OF CONNECTOR PINS

ADefinitions of H.D D_SUB 44PIN connector (Female)


1 IN 00 16 IN 01 31 IN 02

2 IN 03 17 IN 04 32 IN 05

3 IN 06 18 IN 07 33 IN 08

4 IN 09 19 IN 10 34 IN 11

5 IN 12 20 IN 13 35 IN 14

6 IN 15 21 IN 16 36 IN 17

7 IN 18 22 IN 19 37 OUT 02

8 OUT 00 23 OUT 01 38 OUT 05

9 OUT 03 24 OUT 04 39 OUT 08

10 OUT 06 25 OUT 07 40 OUT 11

11 OUT 09 26 OUT 10 41 OUT 14

12 OUT 12 27 OUT 13 42 -

13 OUT 15 28 - 43 E24V

14 - 29 - 44 E24V

15 EGND 30 EGND - -


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3 MECHANICAL DIMENSIONS

This chapter describes the figure of the size for the controllers metal plate opening. The real line is cutting line,circle part is the place for drilling, and the dotted line is the area after the chassis is installed.

3.1 LNC-T510i MECHANICAL DIMENSIONS

LJI K

RP QO

PARAMPageDownB CA

DGNOS

PageUPH ND

EOFFSET V WU

FX Y Z

TM SGPROG

POS

Space1 2 3

.-= /

-.,

.-SHIFT

Delete0 .,_

?+Back

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LNC-T510i Hardware Application Manual-V04.00.000(4408110054) ENG

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Transcript of LNC-T510i Hardware Application Manual-V04.00.000(4408110054) ENG