8/4/2019 Line Balance Output

1/85

LineBalance.com

Input For LineBalance.com

Style No. 123_Shorts

Email Id 1 industrial_engineer@exports.com Email Id 2 production_mana

Operator Details Machine Details

Category How Many ? Cost Per Hr Mc Category How Many ?

Tailor A 18 16 SNLS 55

Tailor B 19 14 3TOL 5

Tailor C 8 12 5TOL 8

Helper A 5 12.5 DNLS 10

Helper B 10 12 DNLS-S 10

Ironer A 1 14 APW 2

Kansai Operator 2 14 KANSAI 3

FOA 3

IRON 8TABLE 25

Optional Details

Operator Names

Tailor A Tailor B Tailor C Helper A Helper B Ironer A

1_Tailor A 1_Tailor B 1_Tailor C 1_Helper A 1_Helper B 1_Ironer A

2_Tailor A 2_Tailor B 2_Tailor C 2_Helper A 2_Helper B

3_Tailor A 3_Tailor B 3_Tailor C 3_Helper A 3_Helper B

4_Tailor A 4_Tailor B 4_Tailor C 4_Helper A 4_Helper B

5_Tailor A 5_Tailor B 5_Tailor C 5_Helper A 5_Helper B6_Tailor A 6_Tailor B 6_Tailor C 6_Helper B

7_Tailor A 7_Tailor B 7_Tailor C 7_Helper B

8_Tailor A 8_Tailor B 8_Tailor C 8_Helper B

9_Tailor A 9_Tailor B 9_Helper B

10_Tailor A 10_Tailor B 10_Helper B

11_Tailor A 11_Tailor B

12_Tailor A 12_Tailor B

13_Tailor A 13_Tailor B

14_Tailor A 14_Tailor B

15_Tailor A 15_Tailor B

16_Tailor A 16_Tailor B

17_Tailor A 17_Tailor B

18_Tailor A 18_Tailor B

19_Tailor B

8/4/2019 Line Balance Output

2/85

8/4/2019 Line Balance Output

3/85

tech route to cut cost

ger@exports.com Email Id 3 Not Given

Operation Details

Number 1 2 3

Name

How Many ? 1 1 1

Operator Tailor C Tailor C Helper B

Machine 3TOL SNLS TABLE

Time 13 30 24

Operator Tailor B Tailor B Helper A

Machine 3TOL SNLS TABLE

Time 9 23 24

Machine Names

Kansai Operator SNLS 3TOL

1_Kansai Operator 1_SNLS 1_3TOL

2_Kansai Operator 2_SNLS 2_3TOL

3_SNLS 3_3TOL

4_SNLS 4_3TOL

5_SNLS 5_3TOL6_SNLS

7_SNLS

8_SNLS

9_SNLS

10_SNLS

11_SNLS

12_SNLS

13_SNLS

14_SNLS

15_SNLS

16_SNLS

17_SNLS

18_SNLS

19_SNLS

20_SNLS

21_SNLS

22_SNLS

23_SNLS

24_SNLS

25_SNLS

26_SNLS

27_SNLS

28_SNLS29_SNLS

_ _ _

8/4/2019 Line Balance Output

4/85

30_SNLS

31_SNLS

32_SNLS

33_SNLS

34_SNLS

35_SNLS

36_SNLS

37_SNLS

38_SNLS

39_SNLS

40_SNLS

41_SNLS

42_SNLS

43_SNLS

44_SNLS

45_SNLS

46_SNLS

47_SNLS48_SNLS

49_SNLS

50_SNLS

51_SNLS

52_SNLS

53_SNLS

54_SNLS

55_SNLS

8/4/2019 Line Balance Output

5/85

4 5 6 7 8 9

1 1 1 1 1 1

Tailor C Tailor C Tailor C Tailor C Tailor C Tailor B

3TOL 3TOL SNLS SNLS SNLS SNLS

17 17 18 24 30 30

Tailor B Tailor B Tailor B Tailor B Tailor B Tailor A

3TOL 3TOL SNLS SNLS SNLS SNLS

13 13 14 18 23 23

5TOL DNLS DNLS-S APW KANSAI FOA

1_5TOL 1_DNLS 1_DNLS-S 1_APW 1_KANSAI 1_FOA

2_5TOL 2_DNLS 2_DNLS-S 2_APW 2_KANSAI 2_FOA

3_5TOL 3_DNLS 3_DNLS-S 3_KANSAI 3_FOA

4_5TOL 4_DNLS 4_DNLS-S

5_5TOL 5_DNLS 5_DNLS-S6_5TOL 6_DNLS 6_DNLS-S

7_5TOL 7_DNLS 7_DNLS-S

8_5TOL 8_DNLS 8_DNLS-S

9_DNLS 9_DNLS-S

10_DNLS 10_DNLS-S

_ 5_FR RISE OL _ _ _ _

8/4/2019 Line Balance Output

6/85

8/4/2019 Line Balance Output

7/85

10 11 12 13 14 15

1 1 1 1 1 1

Tailor C Tailor C Tailor B Tailor C Tailor B Tailor C

SNLS SNLS SNLS SNLS 5TOL SNLS

30 30 36 30 24 24

Tailor A Tailor A Tailor A Tailor B Tailor A Tailor A

SNLS SNLS SNLS SNLS 5TOL SNLS

23 23 27 23 18 18

IRON TABLE

1_IRON 1_TABLE

2_IRON 2_TABLE

3_IRON 3_TABLE

4_IRON 4_TABLE

5_IRON 5_TABLE6_IRON 6_TABLE

7_IRON 7_TABLE

8_IRON 8_TABLE

9_TABLE

10_TABLE

11_TABLE

12_TABLE

13_TABLE

14_TABLE

15_TABLE

16_TABLE

17_TABLE

18_TABLE

19_TABLE

20_TABLE

21_TABLE

22_TABLE

23_TABLE

24_TABLE

25_TABLE

_ _ _ _ 14_FR PKT OL _

8/4/2019 Line Balance Output

8/85

8/4/2019 Line Balance Output

9/85

16 17 18 19 20 21

1 1 1 1 1 1

Tailor C Tailor C Tailor B Tailor B Tailor A Tailor C

DNLS SNLS SNLS SNLS SNLS 3TOL

12 12 21 24 30 21

Tailor A Tailor A Tailor A Tailor A Tailor B

DNLS SNLS SNLS SNLS 3TOL

9 9 16 18 16

_ _ _ _ 20_J STITCH _

8/4/2019 Line Balance Output

10/85

8/4/2019 Line Balance Output

11/85

22 23 24 25 26 27

1 1 1 1 1 1

Tailor C Helper B Tailor B Tailor B Helper B Tailor C

SNLS TABLE SNLS SNLS TABLE SNLS

18 27 36 36 30 36

Tailor B Helper A Tailor A Tailor A Helper A Tailor A

SNLS TABLE SNLS SNLS TABLE SNLS

14 27 27 27 23 27

_ _ _ _ _ _

8/4/2019 Line Balance Output

12/85

8/4/2019 Line Balance Output

13/85

28 29 30 31 32 33

1 1 1 1 1 1

Helper B Helper B Tailor C Helper B Tailor C Tailor B

TABLE TABLE SNLS TABLE SNLS APW

18 24 27 24 30 27

Helper A Helper A Tailor B Helper A Tailor B Tailor A

TABLE TABLE SNLS TABLE SNLS APW

18 24 21 24 23 21

_ _ _ _ _ _

8/4/2019 Line Balance Output

14/85

8/4/2019 Line Balance Output

15/85

34 35 36 37 38 39

1 1 1 1 1 1

Tailor B Tailor C Tailor A Tailor B Tailor C Helper B

SNLS SNLS SNLS 5TOL SNLS TABLE

42 19 48 27 24 27

Tailor A Tailor B Tailor A Tailor A Helper A

SNLS SNLS 5TOL SNLS TABLE

31 15 21 18 27

_ _ _ 37_BK PKT OL _ _

8/4/2019 Line Balance Output

16/85

8/4/2019 Line Balance Output

17/85

40 41 42 43 44 45

1 1 1 1 1 1

Tailor B Tailor B Helper B Tailor C Tailor C Tailor C

SNLS SNLS TABLE SNLS 3TOL SNLS

33 33 30 33 18 12

Tailor A Tailor A Helper A Tailor A Tailor B Tailor A

SNLS SNLS TABLE SNLS SNLS SNLS

25 25 30 25 14 9

_ _ _ _ _ _

8/4/2019 Line Balance Output

18/85

8/4/2019 Line Balance Output

19/85

46 47 48 49 50 51

1 1 1 1 1 1

Ironer A Helper B Tailor C Helper A Tailor B Tailor B

IRON TABLE SNLS TABLE 5TOL 5TOL

12 30 18 30 30 27

Helper A Tailor B Tailor A Tailor A

TABLE SNLS 5TOL 5TOL

30 14 23 19

_ _ _ _ _ _

8/4/2019 Line Balance Output

20/85

8/4/2019 Line Balance Output

21/85

52 53 54 55 56 57

1 1 1 1 1 1

Tailor B Tailor B Tailor B Tailor C Tailor C Helper A

5TOL 3TOL SNLS 5TOL SNLS TABLE

30 24 36 24 24 24

Tailor A Tailor A Tailor A Tailor A Tailor B

5TOL 3TOL SNLS 5TOL SNLS

23 18 27 18 18

52_BK RISE OL 53_BTM OL _ _ _ _

8/4/2019 Line Balance Output

22/85

8/4/2019 Line Balance Output

23/85

58 59 60 61 62 63

1 1 1 1 1 1

Kansai Operator Helper B Helper B Tailor A Helper B Tailor A

KANSAI TABLE TABLE SNLS TABLE SNLS

42 30 30 30 24 48

Helper A Helper A Helper A

TABLE TABLE TABLE

30 30 18

_ _ _ _ _ _

8/4/2019 Line Balance Output

24/85

8/4/2019 Line Balance Output

25/85

64

1

Tailor C

SNLS

36

Tailor B

SNLS

27

64_WB TAB ATTACH & CLOSING

8/4/2019 Line Balance Output

26/85

8/4/2019 Line Balance Output

27/85

LineBalance.com

Solution Summary From LineBalance.com

Style No. 123_Shorts Standard Allowed Time Per Garme

Date 19/Apr/2008

1 167 1638 80 99 93

2 161 1589 77 93 91

3 146 1626 69 83 93

Operator Effciency = ( Number of Garments Per Hr X Standard Allowed Time In Secs ) / ( Number

Machine Effciency = ( Number of Garments Per Hr X Standard Allowed Time In Secs ) / ( Number

MultiTasking Measure for an Operator = Number of times an operator does more than one operati

LineBalanceSolutions

Garments PerHour

Operator CostFor 100Garments

Number OfOperators

Number OfMachines

OperatorEfficiency %

8/4/2019 Line Balance Output

28/85

tech route to cut cost

nt(seconds) 1725

75 191

76 167

77 168

Of Operators X 60 X 60 )

Of Machnes X 60 X 60 )

on.

MachineEfficiency %

OperatorMultitaskingMeasure

8/4/2019 Line Balance Output

29/85

LineBalance.com

Solution Details From LineBalance.com

Style No. 123_Shorts Standard Allowed Time Per Garme

Date 19/Apr/2008

1 167 1638 80 99 93

Tailor A 19 SNLS 49

Tailor B 20 3TOL 10

Tailor C 19 5TOL 13

Helper A 9 DNLS 3Helper B 9 DNLS-S 0

Ironer A 1 APW 2

Kansai Operator 3 KANSAI 3

FOA 0

IRON 1

TABLE 18

Total 80 99

Operator-Machine-Operation Scheduling for 2 Hour Slot For 333 Garments

Operator

Machine & Operation Allocation 1 Machine & Operation Allo

Machine Operation Units Machine Operation

1_Tailor A 17_SNLS 133 1_5TOL2_Tailor A 18_SNLS 133 12_SNLS

3_Tailor A 19_SNLS 67 19_SNLS

4_Tailor A 20_SNLS 133 17_SNLS

5_Tailor A 21_SNLS 133 2_DNLS

6_Tailor A 22_SNLS 167 22_SNLS

7_Tailor A 23_SNLS 233

8_Tailor A 24_SNLS 33 24_SNLS

9_Tailor A 25_SNLS 133 25_SNLS

10_Tailor A 26_SNLS 133 26_SNLS

11_Tailor A 27_SNLS 33 27_SNLS

12_Tailor A 28_SNLS 100 28_SNLS

13_Tailor A 29_SNLS 100 29_SNLS

14_Tailor A 30_SNLS 167 30_SNLS

15_Tailor A 31_SNLS 33 3_5TOL

16_Tailor A 5_5TOL 33 2_APW

17_Tailor A 7_5TOL 167 7_5TOL

18_Tailor A 33_SNLS 233 4_3TOL

19_Tailor A 34_SNLS 167 34_SNLS

1_Tailor B 35_SNLS 167

2_Tailor B 36_SNLS 200

3_Tailor B 37_SNLS 100 37_SNLS

4_Tailor B 38_SNLS 33 31_SNLS

5_Tailor B 39_SNLS 100 39_SNLS6_Tailor B 40_SNLS 100 40_SNLS

LineBalanceSolutions

Garments PerHour

Operator CostFor 100Garments

Number OfOperators

Number OfMachines

OperatorEfficiency %

OperatorCategory

Number ofOperators

MachineCategory

Number ofMachines

14_FR PKT OL

20_J STITCH

20_J STITCH

20_J STITCH

_ _

52_BK RISE OL

37_BK PKT OL

_ 53_BTM OL

_ _

8/4/2019 Line Balance Output

30/85

7_Tailor B 41_SNLS 67 41_SNLS

8_Tailor B 42_SNLS 100 8_5TOL

9_Tailor B 9_5TOL 33 9_5TOL

10_Tailor B 10_5TOL 33 1_APW

11_Tailor B 12_5TOL 167 43_SNLS

12_Tailor B 44_SNLS 167 12_5TOL

13_Tailor B 13_5TOL 200 44_SNLS

14_Tailor B 45_SNLS 200 5_3TOL

15_Tailor B 6_3TOL 200 45_SNLS

16_Tailor B 46_SNLS 67 46_SNLS

17_Tailor B 47_SNLS 33 47_SNLS

18_Tailor B 48_SNLS 167 48_SNLS

19_Tailor B 8_3TOL 67 15_SNLS

20_Tailor B 49_SNLS 33 49_SNLS

1_Tailor C 1_SNLS 200

2_Tailor C 2_SNLS 67 2_SNLS

3_Tailor C 3_SNLS 133 3_SNLS

4_Tailor C 4_SNLS 133 4_SNLS5_Tailor C 5_SNLS 133 5_SNLS

6_Tailor C 6_SNLS 233

7_Tailor C 7_SNLS 233

8_Tailor C 8_SNLS 67 8_SNLS

9_Tailor C 9_SNLS 67 9_SNLS

10_Tailor C 10_SNLS 233 10_SNLS

11_Tailor C 11_SNLS 167 11_SNLS

12_Tailor C 1_5TOL 267 10_SNLS

13_Tailor C 2_5TOL 67 12_SNLS

14_Tailor C 13_SNLS 67 10_3TOL

15_Tailor C 14_SNLS 67 14_SNLS

16_Tailor C 15_SNLS 67 1_3TOL17_Tailor C 16_SNLS 233 2_3TOL

18_Tailor C 3_3TOL 100 3_3TOL

19_Tailor C 4_3TOL 33 4_3TOL

1_Helper A 10_TABLE 133 10_TABLE

2_Helper A 11_TABLE 33 11_TABLE

3_Helper A 12_TABLE 133 12_TABLE

4_Helper A 13_TABLE 133 13_TABLE

5_Helper A 14_TABLE 267 9_TABLE

6_Helper A 15_TABLE 267 14_TABLE

7_Helper A 16_TABLE 33 16_TABLE

8_Helper A 17_TABLE 33 17_TABLE

9_Helper A 18_TABLE 100 18_TABLE

1_Helper B 1_TABLE 233

2_Helper B 2_TABLE 100 2_TABLE

3_Helper B 3_TABLE 67 3_TABLE

4_Helper B 4_TABLE 33 4_TABLE

5_Helper B 5_TABLE 33 5_TABLE

6_Helper B 6_TABLE 233 6_TABLE

7_Helper B 7_TABLE 67 7_TABLE

8_Helper B 8_TABLE 100 8_TABLE

9_Helper B 9_TABLE 67 9_TABLE

1_Ironer A 1_IRON 333

1_Kansai Opera 1_KANSAI 1332_Kansai Opera 2_KANSAI 100

_ _

52_BK RISE OL

52_BK RISE OL

_ 14_FR PKT OL

14_FR PKT OL

53_BTM OL

53_BTM OL

_ _

_ _

_ _

5_FR RISE OL

5_FR RISE OL

8/4/2019 Line Balance Output

31/85

3_Kansai Opera 3_KANSAI 100

Operation-Operator-Machine Scheduling for 2 Hour Slot For 333 Garments

Operation Name

Operator & Machine Allocation 1 Operator & Machine Allo

Operator Name Machine Name Units Operator Name Machine Name

20_Tailor B 9_3TOL 266 19_Tailor C 4_3TOL

15_Tailor B 45_SNLS 67 16_Tailor B 46_SNLS

5_Helper A 14_TABLE 266 8_Helper B 8_TABLE

20_Tailor B 9_3TOL 100 17_Tailor C 2_3TOL

20_Tailor B 9_3TOL 33 18_Tailor C 3_3TOL

15_Tailor B 45_SNLS 33 19_Tailor B 42_SNLS

18_Tailor B 48_SNLS 33 9_Tailor C 9_SNLS

16_Tailor B 46_SNLS 233 17_Tailor B 47_SNLS

14_Tailor A 30_SNLS 167 7_Tailor B 41_SNLS

11_Tailor A 27_SNLS 33 14_Tailor A 30_SNLS

5_Tailor C 5_SNLS 100 6_Tailor C 6_SNLS

9_Tailor A 25_SNLS 33 2_Tailor B 36_SNLS

17_Tailor B 47_SNLS 33 7_Tailor C 7_SNLS1_Tailor A 1_5TOL 33 12_Tailor B 12_5TOL

2_Tailor A 12_SNLS 33 4_Tailor A 17_SNLS

5_Tailor A 2_DNLS 33 9_Tailor C 3_DNLS

10_Tailor A 9_SNLS 33 19_Tailor A 34_SNLS

18_Tailor A 33_SNLS 67 19_Tailor A 34_SNLS

7_Tailor B 18_SNLS 33 11_Tailor B 26_SNLS

6_Tailor A 22_SNLS 67 7_Tailor A 23_SNLS

13_Tailor B 3_3TOL 33 18_Tailor B 7_3TOL

14_Tailor B 20_SNLS 33 19_Tailor B 42_SNLS

4_Helper A 13_TABLE 33 6_Helper B 6_TABLE

9_Tailor A 25_SNLS 67 10_Tailor A 26_SNLS

10_Tailor A 26_SNLS 67 4_Tailor B 31_SNLS1_Helper B 1_TABLE 233 2_Helper B 2_TABLE

10_Tailor A 26_SNLS 33 11_Tailor A 27_SNLS

9_Helper A 18_TABLE 33 6_Helper B 6_TABLE

6_Helper A 15_TABLE 266 7_Helper A 16_TABLE

10_Tailor B 19_SNLS 33 17_Tailor B 47_SNLS

7_Helper A 16_TABLE 233 8_Helper A 17_TABLE

17_Tailor B 47_SNLS 100 8_Tailor C 8_SNLS

16_Tailor A 2_APW 167 10_Tailor B 1_APW

6_Tailor A 22_SNLS 167 1_Tailor B 35_SNLS

19_Tailor B 15_SNLS 200 14_Tailor C 13_SNLS

1_Tailor A 17_SNLS 133 2_Tailor A 18_SNLS

14_Tailor A 3_5TOL 33 16_Tailor A 6_5TOL

18_Tailor A 33_SNLS 233 11_Tailor C 11_SNLS

4_Helper A 13_TABLE 67 7_Helper B 7_TABLE

11_Tailor A 27_SNLS 67 12_Tailor A 28_SNLS

12_Tailor A 28_SNLS 167 13_Tailor A 29_SNLS

1_Helper A 10_TABLE 133 2_Helper B 2_TABLE

13_Tailor A 29_SNLS 167 2_Tailor C 2_SNLS

20_Tailor B 49_SNLS 67 16_Tailor C 1_3TOL

19_Tailor A 34_SNLS 233 13_Tailor C 11_SNLS

1_Ironer A 1_IRON 333

1_Helper A 10_TABLE 100 2_Helper A 11_TABLE

20_Tailor B 49_SNLS 67 16_Tailor C 15_SNLS2_Helper A 11_TABLE 200 3_Helper A 12_TABLE

_

5_FR RISE OL

_

_

14_FR PKT OL

20_J STITCH

37_BK PKT OL

8/4/2019 Line Balance Output

32/85

15_Tailor A 3_5TOL 167 8_Tailor B 8_5TOL

3_Tailor A 2_5TOL 33 17_Tailor A 7_5TOL

15_Tailor A 4_5TOL 67 16_Tailor A 5_5TOL

18_Tailor A 4_3TOL 67 14_Tailor B 5_3TOL

11_Tailor A 27_SNLS 133 5_Tailor B 39_SNLS

12_Tailor C 1_5TOL 266 13_Tailor C 2_5TOL

18_Tailor B 48_SNLS 67 13_Tailor C 12_SNLS

8_Helper A 17_TABLE 233 9_Helper A 18_TABLE

1_Kansai Operat 1_KANSAI 133 2_Kansai Operat 2_KANSAI

3_Helper A 12_TABLE 100 4_Helper B 4_TABLE

4_Helper A 13_TABLE 133 5_Helper B 5_TABLE

8_Tailor A 24_SNLS 200 9_Tailor A 25_SNLS

5_Helper A 9_TABLE 33 6_Helper A 14_TABLE

3_Tailor A 19_SNLS 67 4_Tailor A 20_SNLS

11_Tailor B 43_SNLS 67 12_Tailor B 44_SNLS

Machine-Operator-Operation Scheduling for 2 Hour Slot For 333 Garments

Machine NameOperator & Operation Allocation 1 Operator & Operation All

Operator Name Operation Name Units Operator Name Operation Name

1_SNLS 1_Tailor C 200

2_SNLS 2_Tailor C 67 2_Tailor C

3_SNLS 3_Tailor C 133 3_Tailor C

4_SNLS 4_Tailor C 133 4_Tailor C

5_SNLS 5_Tailor C 133 5_Tailor C

6_SNLS 6_Tailor C 233

7_SNLS 7_Tailor C 233

8_SNLS 8_Tailor C 67 8_Tailor C

9_SNLS 9_Tailor C 67 9_Tailor C

10_SNLS 10_Tailor C 233 10_Tailor C

11_SNLS 11_Tailor C 167 11_Tailor C12_SNLS 13_Tailor C 200 2_Tailor A

13_SNLS 14_Tailor C 67 14_Tailor C

14_SNLS 15_Tailor C 67 15_Tailor C

15_SNLS 16_Tailor C 67 19_Tailor B

16_SNLS 17_Tailor C 233 19_Tailor C

17_SNLS 1_Tailor A 133 4_Tailor A

18_SNLS 2_Tailor A 133 7_Tailor B

19_SNLS 3_Tailor A 67 3_Tailor A

20_SNLS 4_Tailor A 133 14_Tailor B

21_SNLS 5_Tailor A 133

22_SNLS 6_Tailor A 167 6_Tailor A

23_SNLS 7_Tailor A 233

24_SNLS 8_Tailor A 33 8_Tailor A

25_SNLS 9_Tailor A 133 9_Tailor A

26_SNLS 10_Tailor A 133 10_Tailor A

27_SNLS 11_Tailor A 33 11_Tailor A

28_SNLS 12_Tailor A 100 12_Tailor A

29_SNLS 13_Tailor A 100 13_Tailor A

30_SNLS 14_Tailor A 167 14_Tailor A

31_SNLS 15_Tailor A 33 4_Tailor B

32_SNLS 17_Tailor A 33

33_SNLS 18_Tailor A 233 18_Tailor A

34_SNLS 19_Tailor A 167 19_Tailor A35_SNLS 1_Tailor B 167

_

52_BK RISE OL

53_BTM OL

_

_

_

20_J STITCH

20_J STITCH

20_J STITCH

8/4/2019 Line Balance Output

33/85

36_SNLS 2_Tailor B 200

37_SNLS 3_Tailor B 100 3_Tailor B

38_SNLS 4_Tailor B 33

39_SNLS 5_Tailor B 100 5_Tailor B

40_SNLS 6_Tailor B 100 6_Tailor B

41_SNLS 7_Tailor B 67 7_Tailor B

42_SNLS 8_Tailor B 100 19_Tailor B

43_SNLS 11_Tailor B 67

44_SNLS 12_Tailor B 167 13_Tailor B

45_SNLS 14_Tailor B 200 15_Tailor B

46_SNLS 16_Tailor B 67 16_Tailor B

47_SNLS 17_Tailor B 33 17_Tailor B

48_SNLS 18_Tailor B 167 18_Tailor B

49_SNLS 20_Tailor B 33 20_Tailor B

1_3TOL 16_Tailor C 266

2_3TOL 17_Tailor C 133

3_3TOL 13_Tailor B 33 18_Tailor C

4_3TOL 18_Tailor A 67 19_Tailor C5_3TOL 14_Tailor B 67

6_3TOL 15_Tailor B 200

7_3TOL 18_Tailor B 67

8_3TOL 19_Tailor B 67

9_3TOL 20_Tailor B 100 20_Tailor B

10_3TOL 14_Tailor C 167

1_5TOL 1_Tailor A 33 12_Tailor C

2_5TOL 3_Tailor A 33 13_Tailor C

3_5TOL 14_Tailor A 33 15_Tailor A

4_5TOL 15_Tailor A 67

5_5TOL 16_Tailor A 33

6_5TOL 16_Tailor A 1007_5TOL 17_Tailor A 167 17_Tailor A

8_5TOL 8_Tailor B 133

9_5TOL 9_Tailor B 33 9_Tailor B

10_5TOL 10_Tailor B 33

11_5TOL 10_Tailor B 33

12_5TOL 11_Tailor B 167 12_Tailor B

13_5TOL 13_Tailor B 200

1_DNLS 18_Tailor C 33 19_Tailor C

2_DNLS 5_Tailor A 33

3_DNLS 9_Tailor C 33

1_APW 10_Tailor B 167

2_APW 16_Tailor A 167

1_KANSAI 1_Kansai Operat 133

2_KANSAI 2_Kansai Operat 100

3_KANSAI 3_Kansai Operat 100

1_IRON 1_Ironer A 333

1_TABLE 1_Helper B 233

2_TABLE 2_Helper B 100 2_Helper B

3_TABLE 3_Helper B 67 3_Helper B

4_TABLE 4_Helper B 33 4_Helper B

5_TABLE 5_Helper B 33 5_Helper B

6_TABLE 6_Helper B 233 6_Helper B

7_TABLE 7_Helper B 67 7_Helper B8_TABLE 8_Helper B 100 8_Helper B

_ _

_ _

_ _

_ _

53_BTM OL 5_FR RISE OL

53_BTM OL53_BTM OL

5_FR RISE OL

14_FR PKT OL

37_BK PKT OL

52_BK RISE OL

52_BK RISE OL

37_BK PKT OL

37_BK PKT OL

52_BK RISE OL

52_BK RISE OL

37_BK PKT OL

14_FR PKT OL

14_FR PKT OL

8/4/2019 Line Balance Output

34/85

9_TABLE 5_Helper A 33 9_Helper B

10_TABLE 1_Helper A 133 1_Helper A

11_TABLE 2_Helper A 33 2_Helper A

12_TABLE 3_Helper A 133 3_Helper A

13_TABLE 4_Helper A 133 4_Helper A

14_TABLE 5_Helper A 266 6_Helper A

15_TABLE 6_Helper A 266

16_TABLE 7_Helper A 33 7_Helper A

17_TABLE 8_Helper A 33 8_Helper A

18_TABLE 9_Helper A 100 9_Helper A

Bottleneck Operators & Machines have been indicated in Red

Slack Operators & Machines have been indicated in Blue

_ _

_ _

_ _

8/4/2019 Line Balance Output

35/85

tech route to cut cost

nt(seconds) 1725

75 191

cation 2 Machine & Operation Allocation 3 Machine & Operation Allo

Units Machine Operation Units Machine Operation

3333

67 2_5TOL 33

33

33

67

200

33 25_SNLS 67

67 26_SNLS 33 9_SNLS

133 27_SNLS 67 27_SNLS

167

167

100 3_5TOL 33

167 4_5TOL 67 30_SNLS

167 6_5TOL 100

133 32_SNLS 33

67 33_SNLS 67

133 34_SNLS 233

100

167

100100

MachineEfficiency %

OperatorMultitaskingMeasure

37_BK PKT OL

52_BK RISE OL

37_BK PKT OL

_

8/4/2019 Line Balance Output

36/85

67 41_SNLS 67 18_SNLS

133

200

167 11_5TOL 33 19_SNLS

67 26_SNLS 33

100

67 3_3TOL 33

67 20_SNLS 33

67 45_SNLS 33

233

33 47_SNLS 100 47_SNLS

33 48_SNLS 67 7_3TOL

200 42_SNLS 67 42_SNLS

67 49_SNLS 67 9_3TOL

100 2_SNLS 33

67 3_SNLS 33

67 4_SNLS 33100

167

100 9_SNLS 67 3_DNLS

33

100

33

200 11_SNLS 33

167 13_SNLS 67 13_SNLS

200 14_SNLS 100

267 15_SNLS 33133

267 1_DNLS 33

67 1_DNLS 233 16_SNLS

100

200

100

33 13_TABLE 67

33

33

233

233

33 18_TABLE 200

133

167

200

200

33

167

67 8_TABLE 33 8_TABLE

267

37_BK PKT OL

_ _

_

8/4/2019 Line Balance Output

37/85

cation 2 Operator & Machine Allocation 3 Operator & Machine Allo

Units Operator Name Machine Name Units Operator Name Machine Name

67

67 3_Tailor C 3_SNLS 67 4_Tailor C 4_SNLS

67

133 18_Tailor C 3_3TOL 100

266 19_Tailor C 4_3TOL 33

67 3_Tailor C 3_SNLS 33 15_Tailor C 14_SNLS

67 10_Tailor C 10_SNLS 233

33 4_Tailor C 4_SNLS 67

67 8_Tailor B 42_SNLS 100

100 15_Tailor A 31_SNLS 33 4_Tailor C 4_SNLS

233

200 3_Tailor B 37_SNLS 100

233 8_Tailor C 8_SNLS 67100 13_Tailor B 13_5TOL 200

33 15_Tailor A 30_SNLS 33 17_Tailor A 32_SNLS

33 18_Tailor C 1_DNLS 33 19_Tailor C 1_DNLS

133 12_Tailor C 10_SNLS 33 19_Tailor C 16_SNLS

167 17_Tailor B 47_SNLS 100

33 13_Tailor B 44_SNLS 67 14_Tailor B 45_SNLS

233 8_Tailor A 24_SNLS 33

67 19_Tailor B 8_3TOL 67 14_Tailor C 10_3TOL

100 20_Tailor B 49_SNLS 33 15_Tailor C 14_SNLS

233 7_Helper B 7_TABLE 67

133 3_Tailor B 37_SNLS 100 4_Tailor B 38_SNLS

167 5_Tailor B 39_SNLS 100100

33 1_Tailor C 1_SNLS 200 2_Tailor C 2_SNLS

33 9_Helper B 9_TABLE 266

33 8_Helper B 8_TABLE 33

33 18_Tailor B 48_SNLS 167 9_Tailor C 9_SNLS

33 8_Helper B 8_TABLE 67

167 9_Tailor C 9_SNLS 67

167

167

67 15_Tailor C 14_SNLS 67

133 3_Tailor A 19_SNLS 67

100 17_Tailor A 7_5TOL 167 10_Tailor B 11_5TOL

100

167 8_Helper B 8_TABLE 100

100 6_Tailor B 40_SNLS 100 7_Tailor B 41_SNLS

100 7_Tailor B 41_SNLS 67

133 3_Helper B 3_TABLE 67

33 3_Tailor C 3_SNLS 133

266

33 14_Tailor C 13_SNLS 33 19_Tailor C 16_SNLS

33 3_Helper B 3_TABLE 167 4_Helper B 4_TABLE

33 17_Tailor C 16_SNLS 233133

8/4/2019 Line Balance Output

38/85

133 9_Tailor B 9_5TOL 33

133 11_Tailor B 12_5TOL 167

33 9_Tailor B 9_5TOL 200 10_Tailor B 10_5TOL

67 15_Tailor B 6_3TOL 200

100 6_Tailor B 40_SNLS 100

67

200 14_Tailor C 13_SNLS 67

100

100 3_Kansai Operat 3_KANSAI 100

200 5_Helper B 5_TABLE 33

200

133

33 9_Helper A 18_TABLE 200 9_Helper B 9_TABLE

133 5_Tailor A 21_SNLS 133

167 2_Tailor C 2_SNLS 100

cation 2 Operator & Operation Allocation 3 Operator & Operation AllUnits Operator Name Operation Name Units Operator Name Operation Name

100 2_Tailor C 33

67 3_Tailor C 33

67 4_Tailor C 33

100

167

100 9_Tailor C 67 10_Tailor A

33 12_Tailor C 33

100 13_Tailor C 3333

67 14_Tailor C 33

200 15_Tailor C 100

200 16_Tailor C 33

133 19_Tailor C 33

33

33

67 10_Tailor B 33

33

67

200

33 9_Tailor A 67

67 10_Tailor A 33 11_Tailor B

133 11_Tailor A 67 11_Tailor A

167

167

100 15_Tailor A 33

167

67

133 19_Tailor A 233

8/4/2019 Line Balance Output

39/85

100

100

100

67 7_Tailor B 67

67 19_Tailor B 100

67

67 15_Tailor B 33

233

33 17_Tailor B 100 17_Tailor B

33 18_Tailor B 67

67 20_Tailor B 67

100 18_Tailor C 266

33 19_Tailor C 67

33 20_Tailor B 266

266

67

167

133

200

100

233

133

167

200

200

33

16767 8_Helper B 33 8_Helper B

_

_

_

5_FR RISE OL

_

8/4/2019 Line Balance Output

40/85

67 9_Helper B 266

100

200

100

33 4_Helper A 67

33

233

233

33 9_Helper A 200_

8/4/2019 Line Balance Output

41/85

cation 4

Units

33

33

33

8/4/2019 Line Balance Output

42/85

33

33

100

67

100

100

33

33

133

67

8/4/2019 Line Balance Output

43/85

cation 4 Operator & Machine Allocation 5 Operator & Machine Allo

Units Operator Name Machine Name Units Operator Name Machine Name

133

200

33 5_Tailor C 5_SNLS 133

33 10_Tailor C 10_SNLS 33 11_Tailor C 11_SNLS

233

133

200

167

100 16_Tailor C 15_SNLS 67

33

67

100

33

67

33

33

8/4/2019 Line Balance Output

44/85

33

67

cation 4Units

33

33

33

8/4/2019 Line Balance Output

45/85

100

67

8/4/2019 Line Balance Output

46/85

8/4/2019 Line Balance Output

47/85

8/4/2019 Line Balance Output

48/85

8/4/2019 Line Balance Output

49/85

cation 6

Total UnitsUnits

333

334

333

333

332

333

333

333

334

332

333

333

333333

167 332

332

332

334

333

333

334

333

333

333

334333

333

332

332

333

333

334

334

334

334

333

333

333

334

334

334

333

333

333

332

333

333

333333

8/4/2019 Line Balance Output

50/85

333

333

333

334

333

333

334

333

333

333

333

333

333

333

334

8/4/2019 Line Balance Output

51/85

8/4/2019 Line Balance Output

52/85

8/4/2019 Line Balance Output

53/85

LineBalance.com

Solution Details From LineBalance.com

Style No. 123_Shorts Standard Allowed Time Per Garme

Date 19/Apr/2008

2 161 1589 77 93 91

Tailor A 23 SNLS 49

Tailor B 18 3TOL 9

Tailor C 14 5TOL 10

Helper A 7 DNLS 1Helper B 11 DNLS-S 0

Ironer A 1 APW 2

Kansai Operator 3 KANSAI 3

FOA 0

IRON 1

TABLE 18

Total 77 93

Operator-Machine-Operation Scheduling for 2 Hour Slot For 322 Garments

Operator

Machine & Operation Allocation 1 Machine & Operation Allo

Machine Operation Units Machine Operation

1_Tailor A 1_SNLS 129 1_SNLS2_Tailor A 2_SNLS 129 2_SNLS

3_Tailor A 3_SNLS 65 3_SNLS

4_Tailor A 4_SNLS 129 4_SNLS

5_Tailor A 5_SNLS 129 5_SNLS

6_Tailor A 6_SNLS 32 6_SNLS

7_Tailor A 7_SNLS 97 7_SNLS

8_Tailor A 8_SNLS 161 8_SNLS

9_Tailor A 9_SNLS 32 9_SNLS

10_Tailor A 10_SNLS 65 10_SNLS

11_Tailor A 11_SNLS 65 11_SNLS

12_Tailor A 12_SNLS 258

13_Tailor A 13_SNLS 32 13_SNLS

14_Tailor A 14_SNLS 161 14_SNLS

15_Tailor A 15_SNLS 161 10_5TOL

16_Tailor A 1_5TOL 65 1_5TOL

17_Tailor A 2_5TOL 65 2_APW

18_Tailor A 1_APW 65 2_5TOL

19_Tailor A 3_5TOL 32 3_5TOL

20_Tailor A 4_5TOL 194 16_SNLS

21_Tailor A 17_SNLS 97 17_SNLS

22_Tailor A 18_SNLS 65 9_3TOL

23_Tailor A 19_SNLS 194 1_DNLS

1_Tailor B 34_SNLS 1612_Tailor B 35_SNLS 97 33_SNLS

LineBalanceSolutions

Garments PerHour

Operator CostFor 100Garments

Number OfOperators

Number OfMachines

OperatorEfficiency %

OperatorCategory

Number ofOperators

MachineCategory

Number ofMachines

20_J STITCH

20_J STITCH

_ _

52_BK RISE OL

52_BK RISE OL

_ 37_BK PKT OL

37_BK PKT OL

14_FR PKT OL

_ 53_BTM OL

8/4/2019 Line Balance Output

54/85

3_Tailor B 36_SNLS 194

4_Tailor B 37_SNLS 32 37_SNLS

5_Tailor B 38_SNLS 129 31_SNLS

6_Tailor B 39_SNLS 194

7_Tailor B 40_SNLS 194

8_Tailor B 41_SNLS 97 41_SNLS

9_Tailor B 42_SNLS 97 42_SNLS

10_Tailor B 7_5TOL 65 7_5TOL

11_Tailor B 9_5TOL 32 9_5TOL

12_Tailor B 7_3TOL 226 42_SNLS

13_Tailor B 44_SNLS 32 44_SNLS

14_Tailor B 45_SNLS 32 45_SNLS

15_Tailor B 46_SNLS 32 46_SNLS

16_Tailor B 8_3TOL 97 47_SNLS

17_Tailor B 48_SNLS 97 48_SNLS

18_Tailor B 49_SNLS 97 49_SNLS

1_Tailor C 21_SNLS 32 18_SNLS

2_Tailor C 22_SNLS 161 22_SNLS3_Tailor C 23_SNLS 226 9_3TOL

4_Tailor C 24_SNLS 32 24_SNLS

5_Tailor C 25_SNLS 129 25_SNLS

6_Tailor C 26_SNLS 129 26_SNLS

7_Tailor C 27_SNLS 32 27_SNLS

8_Tailor C 28_SNLS 161 28_SNLS

9_Tailor C 29_SNLS 32 6_5TOL

10_Tailor C 31_SNLS 194 1_3TOL

11_Tailor C 32_SNLS 65 32_SNLS

12_Tailor C 3_3TOL 32 33_SNLS

13_Tailor C 4_3TOL 161 4_3TOL

14_Tailor C 5_3TOL 65 1_DNLS1_Helper A 12_TABLE 226

2_Helper A 13_TABLE 32 13_TABLE

3_Helper A 14_TABLE 129 14_TABLE

4_Helper A 15_TABLE 32 15_TABLE

5_Helper A 16_TABLE 32 16_TABLE

6_Helper A 17_TABLE 97 17_TABLE

7_Helper A 18_TABLE 65 18_TABLE

1_Helper B 1_TABLE 97 1_TABLE

2_Helper B 2_TABLE 194 2_TABLE

3_Helper B 3_TABLE 32 3_TABLE

4_Helper B 4_TABLE 226

5_Helper B 5_TABLE 65 5_TABLE

6_Helper B 6_TABLE 65 6_TABLE

7_Helper B 7_TABLE 97 7_TABLE

8_Helper B 8_TABLE 161 8_TABLE

9_Helper B 9_TABLE 226 9_TABLE

10_Helper B 10_TABLE 258

11_Helper B 11_TABLE 258

1_Ironer A 1_IRON 323

1_Kansai Opera 1_KANSAI 129

2_Kansai Opera 2_KANSAI 97

3_Kansai Opera 3_KANSAI 97

Operation-Operator-Machine Scheduling for 2 Hour Slot For 322 Garments

_ _

_ _

52_BK RISE OL

14_FR PKT OL

53_BTM OL _

_ _

_ _

5_FR RISE OL

8/4/2019 Line Balance Output

55/85

Operation Name

Operator & Machine Allocation 1 Operator & Machine Allo

Operator Name Machine Name Units Operator Name Machine Name

18_Tailor B 8_3TOL 161 3_Tailor C 9_3TOL

12_Tailor B 42_SNLS 32 13_Tailor B 44_SNLS

7_Helper B 7_TABLE 161 8_Helper B 8_TABLE

12_Tailor C 3_3TOL 161 13_Tailor C 4_3TOL

18_Tailor B 8_3TOL 129 13_Tailor C 4_3TOL

16_Tailor B 47_SNLS 64 17_Tailor B 48_SNLS

15_Tailor B 46_SNLS 161 8_Tailor C 28_SNLS

13_Tailor B 44_SNLS 161 4_Tailor C 24_SNLS

13_Tailor A 13_SNLS 258 9_Tailor B 42_SNLS

14_Tailor A 14_SNLS 161 4_Tailor C 24_SNLS

14_Tailor A 14_SNLS 129 15_Tailor A 15_SNLS

4_Tailor A 4_SNLS 32 2_Tailor B 33_SNLS

13_Tailor B 44_SNLS 97 14_Tailor B 45_SNLS

19_Tailor A 3_5TOL 97 20_Tailor A 4_5TOL

17_Tailor A 15_SNLS 32 20_Tailor A 16_SNLS

23_Tailor A 1_DNLS 161 10_Tailor C 1_DNLS4_Tailor C 7_SNLS 32 5_Tailor C 23_SNLS

23_Tailor A 19_SNLS 193 12_Tailor B 42_SNLS

21_Tailor A 17_SNLS 129 11_Tailor B 43_SNLS

3_Tailor A 3_SNLS 32 6_Tailor A 6_SNLS

2_Tailor B 5_3TOL 32 11_Tailor B 6_3TOL

17_Tailor B 48_SNLS 193 11_Tailor C 32_SNLS

4_Helper A 15_TABLE 97 5_Helper B 5_TABLE

8_Tailor A 8_SNLS 32 4_Tailor B 37_SNLS

8_Tailor A 8_SNLS 32 9_Tailor A 9_SNLS

6_Helper A 17_TABLE 161 7_Helper A 18_TABLE

9_Tailor A 9_SNLS 225 10_Tailor A 10_SNLS

5_Helper A 9_TABLE 32 7_Helper A 18_TABLE8_Helper B 8_TABLE 97 9_Helper B 9_TABLE

15_Tailor B 46_SNLS 97 7_Tailor C 27_SNLS

5_Helper A 16_TABLE 32 9_Helper B 9_TABLE

14_Tailor B 45_SNLS 193 6_Tailor C 26_SNLS

17_Tailor A 2_APW 225 18_Tailor A 1_APW

1_Tailor A 1_SNLS 32 6_Tailor A 6_SNLS

16_Tailor B 47_SNLS 258 11_Tailor C 32_SNLS

1_Tailor A 1_SNLS 129 2_Tailor A 2_SNLS

18_Tailor A 2_5TOL 258 19_Tailor A 3_5TOL

21_Tailor A 17_SNLS 129 22_Tailor A 18_SNLS

4_Helper A 15_TABLE 64 6_Helper B 6_TABLE

5_Tailor A 5_SNLS 32 10_Tailor A 10_SNLS

11_Tailor A 11_SNLS 193 8_Tailor B 41_SNLS

1_Helper B 1_TABLE 129 2_Helper B 2_TABLE

12_Tailor A 12_SNLS 258 13_Tailor A 13_SNLS

17_Tailor B 35_SNLS 161 18_Tailor B 49_SNLS

23_Tailor A 20_SNLS 193 6_Tailor C 24_SNLS

1_Ironer A 1_IRON 322

1_Helper A 12_TABLE 225 2_Helper A 13_TABLE

18_Tailor B 49_SNLS 129 12_Tailor C 33_SNLS

2_Helper A 13_TABLE 193 3_Helper A 14_TABLE

15_Tailor A 10_5TOL 129 16_Tailor A 1_5TOL

19_Tailor A 3_5TOL 225 10_Tailor B 8_5TOL16_Tailor A 1_5TOL 225 17_Tailor A 2_5TOL

_

5_FR RISE OL

_

_

14_FR PKT OL

_

20_J STITCH

37_BK PKT OL

52_BK RISE OL

8/4/2019 Line Balance Output

56/85

22_Tailor A 9_3TOL 97 12_Tailor B 7_3TOL

10_Tailor A 10_SNLS 32 7_Tailor B 40_SNLS

22_Tailor A 5_5TOL 193 9_Tailor C 6_5TOL

9_Tailor C 30_SNLS 129 10_Tailor C 31_SNLS

5_Helper A 16_TABLE 225 6_Helper A 17_TABLE

1_Kansai Operat 1_KANSAI 129 2_Kansai Operat 2_KANSAI

3_Helper A 14_TABLE 97 4_Helper A 15_TABLE

4_Helper A 15_TABLE 32 4_Helper B 4_TABLE

2_Tailor A 2_SNLS 32 7_Tailor A 7_SNLS

4_Helper A 5_TABLE 32 6_Helper A 17_TABLE

3_Tailor A 3_SNLS 64 4_Tailor A 4_SNLS

1_Tailor C 18_SNLS 161 2_Tailor C 22_SNLS

Machine-Operator-Operation Scheduling for 2 Hour Slot For 322 Garments

Machine Name

Operator & Operation Allocation 1 Operator & Operation All

Operator Name Operation Name Units Operator Name Operation Name

1_SNLS 1_Tailor A 129 1_Tailor A

2_SNLS 2_Tailor A 129 2_Tailor A3_SNLS 3_Tailor A 64 3_Tailor A

4_SNLS 4_Tailor A 129 4_Tailor A

5_SNLS 5_Tailor A 129 5_Tailor A

6_SNLS 6_Tailor A 32 6_Tailor A

7_SNLS 7_Tailor A 97 7_Tailor A

8_SNLS 8_Tailor A 161 8_Tailor A

9_SNLS 9_Tailor A 32 9_Tailor A

10_SNLS 10_Tailor A 64 10_Tailor A

11_SNLS 11_Tailor A 64 11_Tailor A

12_SNLS 12_Tailor A 258

13_SNLS 13_Tailor A 32 13_Tailor A

14_SNLS 14_Tailor A 161 14_Tailor A15_SNLS 15_Tailor A 161 17_Tailor A

16_SNLS 20_Tailor A 161

17_SNLS 21_Tailor A 97 21_Tailor A

18_SNLS 22_Tailor A 64 1_Tailor C

19_SNLS 23_Tailor A 193

20_SNLS 23_Tailor A 193

21_SNLS 1_Tailor C 32 14_Tailor C

22_SNLS 2_Tailor C 161 2_Tailor C

23_SNLS 3_Tailor C 225 5_Tailor C

24_SNLS 4_Tailor C 32 4_Tailor C

25_SNLS 5_Tailor C 129 5_Tailor C

26_SNLS 6_Tailor C 129 6_Tailor C

27_SNLS 7_Tailor C 32 7_Tailor C

28_SNLS 8_Tailor C 161 8_Tailor C

29_SNLS 9_Tailor C 32

30_SNLS 9_Tailor C 129

31_SNLS 10_Tailor C 193 5_Tailor B

32_SNLS 11_Tailor C 64 11_Tailor C

33_SNLS 12_Tailor C 193 2_Tailor B

34_SNLS 1_Tailor B 161

35_SNLS 2_Tailor B 97 17_Tailor B

36_SNLS 3_Tailor B 193

37_SNLS 4_Tailor B 32 4_Tailor B38_SNLS 5_Tailor B 129

53_BTM OL

_

_

_

_ _

20_J STITCH

20_J STITCH

8/4/2019 Line Balance Output

57/85

39_SNLS 6_Tailor B 193

40_SNLS 7_Tailor B 193

41_SNLS 8_Tailor B 97 8_Tailor B

42_SNLS 9_Tailor B 97 9_Tailor B

43_SNLS 11_Tailor B 193

44_SNLS 13_Tailor B 32 13_Tailor B

45_SNLS 14_Tailor B 32 14_Tailor B

46_SNLS 15_Tailor B 32 15_Tailor B

47_SNLS 16_Tailor B 258 16_Tailor B

48_SNLS 17_Tailor B 97 17_Tailor B

49_SNLS 18_Tailor B 97 18_Tailor B

1_3TOL 10_Tailor C 97

2_3TOL 11_Tailor C 32

3_3TOL 12_Tailor C 32 12_Tailor C

4_3TOL 13_Tailor C 161 13_Tailor C

5_3TOL 2_Tailor B 32 14_Tailor C

6_3TOL 11_Tailor B 32

7_3TOL 12_Tailor B 225 15_Tailor B8_3TOL 16_Tailor B 97 18_Tailor B

9_3TOL 22_Tailor A 97 3_Tailor C

1_5TOL 16_Tailor A 64 16_Tailor A

2_5TOL 17_Tailor A 64 18_Tailor A

3_5TOL 19_Tailor A 32 19_Tailor A

4_5TOL 20_Tailor A 193

5_5TOL 22_Tailor A 193

6_5TOL 9_Tailor B 64 9_Tailor C

7_5TOL 10_Tailor B 64 10_Tailor B

8_5TOL 10_Tailor B 32 10_Tailor B

9_5TOL 11_Tailor B 32 11_Tailor B

10_5TOL 15_Tailor A 1291_DNLS 23_Tailor A 161 10_Tailor C

1_APW 18_Tailor A 64 10_Tailor B

2_APW 17_Tailor A 225

1_KANSAI 1_Kansai Operat 129

2_KANSAI 2_Kansai Operat 97

3_KANSAI 3_Kansai Operat 97

1_IRON 1_Ironer A 322

1_TABLE 1_Helper B 97 1_Helper B

2_TABLE 2_Helper B 193 2_Helper B

3_TABLE 3_Helper B 32 3_Helper B

4_TABLE 4_Helper B 225

5_TABLE 4_Helper A 32 5_Helper B

6_TABLE 6_Helper B 64 6_Helper B

7_TABLE 7_Helper B 97 7_Helper B

8_TABLE 8_Helper B 161 8_Helper B

9_TABLE 5_Helper A 32 9_Helper B

10_TABLE 10_Helper B 258

11_TABLE 11_Helper B 258

12_TABLE 1_Helper A 225

13_TABLE 2_Helper A 32 2_Helper A

14_TABLE 3_Helper A 129 3_Helper A

15_TABLE 4_Helper A 32 4_Helper A

16_TABLE 5_Helper A 32 5_Helper A17_TABLE 6_Helper A 97 6_Helper A

_

_ _

_ _

_ _

5_FR RISE OL

53_BTM OL _

5_FR RISE OL53_BTM OL

52_BK RISE OL

52_BK RISE OL 37_BK PKT OL

37_BK PKT OL

14_FR PKT OL

52_BK RISE OL

37_BK PKT OL

14_FR PKT OL

8/4/2019 Line Balance Output

58/85

18_TABLE 7_Helper A 64 7_Helper A

Bottleneck Operators & Machines have been indicated in Red

Slack Operators & Machines have been indicated in Blue

8/4/2019 Line Balance Output

59/85

tech route to cut cost

nt(seconds) 1725

76 167

cation 2 Machine & Operation Allocation 3 Machine & Operation Allo

Units Machine Operation Units Machine Operation

3232

65 3_SNLS 32

32

32

194

129

32 8_SNLS 32

226

32 10_SNLS 161

194

258

129

129

226

226 15_SNLS 32

258

226 3_5TOL 97

161

129 17_SNLS 129

97 5_5TOL 194

161 20_SNLS 194

65 5_3TOL 32

MachineEfficiency %

OperatorMultitaskingMeasure

20_J STITCH

14_FR PKT OL

_

8/4/2019 Line Balance Output

60/85

161

65

65 41_SNLS 32

65 6_5TOL 65

32 1_APW 32 8_5TOL

32 43_SNLS 194 6_3TOL

32 42_SNLS 32

161 44_SNLS 97

194 45_SNLS 65

97 46_SNLS 161 7_3TOL

258 47_SNLS 65

194 35_SNLS 161

129 8_3TOL 129 8_3TOL

161

3232

161 24_SNLS 32 7_SNLS

32 25_SNLS 65 23_SNLS

97 24_SNLS 32

226

32 28_SNLS 97

129 30_SNLS 129

97 1_DNLS 32

161 32_SNLS 129 2_3TOL

194 3_3TOL 161

194 4_3TOL 65

129 21_SNLS 258 21_SNLS

194

97

32 15_TABLE 97 15_TABLE

226 9_TABLE 32

161 17_TABLE 32

258

129

32

194

161

161

161

97

32 8_TABLE 32

_

37_BK PKT OL

_

_

5_FR RISE OL

8/4/2019 Line Balance Output

61/85

cation 2 Operator & Machine Allocation 3 Operator & Machine Allo

Units Operator Name Machine Name Units Operator Name Machine Name

32 13_Tailor C 4_3TOL 64 14_Tailor C 5_3TOL

32 3_Tailor C 23_SNLS 225 4_Tailor C 24_SNLS

161

161

193

97 11_Tailor C 32_SNLS 161

161

161

64

32 5_Tailor C 25_SNLS 129

161 5_Tailor C 25_SNLS 32

64 3_Tailor B 36_SNLS 193 4_Tailor B 37_SNLS

32 5_Tailor C 25_SNLS 64 6_Tailor C 26_SNLS

193 11_Tailor B 9_5TOL 32

161 21_Tailor A 17_SNLS 97 8_Tailor C 28_SNLS

32 14_Tailor C 1_DNLS 12932 14_Tailor C 21_SNLS 258

32 14_Tailor B 45_SNLS 64 15_Tailor B 46_SNLS

193

193 7_Tailor A 7_SNLS 97

32 15_Tailor B 7_3TOL 64 16_Tailor B 8_3TOL

129

161 6_Helper B 6_TABLE 64

161 5_Tailor B 38_SNLS 129

32 5_Tailor B 31_SNLS 64 6_Tailor B 39_SNLS

64 1_Helper B 1_TABLE 97

64 1_Tailor C 21_SNLS 32

258 9_Helper B 8_TABLE 32225

225

32 10_Helper B 10_TABLE 258

97 7_Tailor C 27_SNLS 32

64 10_Tailor B 1_APW 32

32 1_Tailor B 34_SNLS 161 2_Tailor B 35_SNLS

64

129 3_Tailor A 3_SNLS 64

32 10_Tailor B 8_5TOL 32

64 8_Tailor C 28_SNLS 97 9_Tailor C 29_SNLS

161 7_Helper B 7_TABLE 97

161 11_Tailor A 11_SNLS 64 8_Tailor B 41_SNLS

32 9_Tailor B 42_SNLS 97

193

32 2_Tailor C 22_SNLS 32

97 11_Tailor C 2_3TOL 32 12_Tailor C 3_3TOL

32 14_Tailor C 21_SNLS 97

32 2_Helper B 2_TABLE 32 3_Helper B 3_TABLE

193

129

64 9_Tailor B 6_5TOL 64 10_Tailor B 7_5TOL

64 11_Tailor B 9_5TOL 3264 10_Tailor B 7_5TOL 32

8/4/2019 Line Balance Output

62/85

225

193 8_Tailor B 41_SNLS 97

129

193

97

97 3_Kansai Operat 3_KANSAI 97

32 3_Helper B 3_TABLE 193

225 5_Helper B 5_TABLE 64

129 8_Tailor A 8_SNLS 161

32 11_Helper B 11_TABLE 258

129 5_Tailor A 5_SNLS 129

161

cation 2 Operator & Operation Allocation 3 Operator & Operation All

Units Operator Name Operation Name Units Operator Name Operation Name

32

3264 3_Tailor A 32

32

32

193

129 4_Tailor C 32

32 8_Tailor A 32

225

32 10_Tailor A 161

193

258

12932

129 21_Tailor A 129

161

258 14_Tailor C 97

32

32

161 4_Tailor C 32 6_Tailor C

32 5_Tailor C 64

97

225

32 8_Tailor C 97

64

161 11_Tailor C 129

64

161

161

20_J STITCH

8/4/2019 Line Balance Output

63/85

64 8_Tailor B 32

64 12_Tailor B 32 12_Tailor B

161 13_Tailor B 97

193 14_Tailor B 64

97 15_Tailor B 161

64

193

129

161

193 13_Tailor C 64

64

64129 18_Tailor B 161

32

225

258

225 19_Tailor A 97

129

32

64

32

32 14_Tailor C 129

32

129

32

193

64 5_Helper B 161

161

161

97 9_Helper B 32

225 9_Helper B 32

193

97

32 4_Helper A 97 4_Helper A

225161 6_Helper A 32

_

14_FR PKT OL

8/4/2019 Line Balance Output

64/85

258

8/4/2019 Line Balance Output

65/85

cation 4

Units

8/4/2019 Line Balance Output

66/85

32

32

65

161

32

32

32

97

65

8/4/2019 Line Balance Output

67/85

cation 4 Operator & Machine Allocation 5

Total UnitsUnits Operator Name Machine Name Units

64 321

32 321

322

322

322

322

322

322

322

322

322

32 321

129 322

322

32 322

322322

32 321

322

322

97 10_Tailor C 1_3TOL 97 322

322

322

322

193 321

322

321

322322

322

322

322

321

97 322

322

322

322

32 322

322

64 321

322

322

322

32 322

322

322

32 321

322

322

64 321

321321

8/4/2019 Line Balance Output

68/85

322

322

322

322

322

323

322

321

322

322

322

322

cation 4

Units

32

8/4/2019 Line Balance Output

69/85

32

64

8/4/2019 Line Balance Output

70/85

8/4/2019 Line Balance Output

71/85

LineBalance.com

Solution Details From LineBalance.com

Style No. 123_Shorts Standard Allowed Time Per Garme

Date 19/Apr/2008

3 146 1626 69 83 93

Tailor A 18 SNLS 44

Tailor B 18 3TOL 7

Tailor C 14 5TOL 9

Helper A 8 DNLS 1Helper B 8 DNLS-S 0

Ironer A 1 APW 3

Kansai Operator 2 KANSAI 2

FOA 0

IRON 1

TABLE 16

Total 69 83

Operator-Machine-Operation Scheduling for 2 Hour Slot For 292 Garments

Operator

Machine & Operation Allocation 1 Machine & Operation Allo

Machine Operation Units Machine Operation

1_Tailor A 29_SNLS 1462_Tailor A 30_SNLS 146

3_Tailor A 31_SNLS 146

4_Tailor A 32_SNLS 146

5_Tailor A 33_SNLS 146 33_SNLS

6_Tailor A 34_SNLS 205 34_SNLS

7_Tailor A 35_SNLS 234

8_Tailor A 36_SNLS 29 36_SNLS

9_Tailor A 37_SNLS 117 37_SNLS

10_Tailor A 38_SNLS 59 38_SNLS

11_Tailor A 39_SNLS 29 39_SNLS

12_Tailor A 40_SNLS 59 40_SNLS

13_Tailor A 7_5TOL 88 7_5TOL

14_Tailor A 2_APW 88 6_5TOL

15_Tailor A 9_5TOL 117 9_5TOL

16_Tailor A 41_SNLS 234 41_SNLS

17_Tailor A 6_3TOL 176 7_5TOL

18_Tailor A 43_SNLS 205 1_DNLS

1_Tailor B 14_SNLS 146 14_SNLS

2_Tailor B 15_SNLS 176 15_SNLS

3_Tailor B 16_SNLS 59 16_SNLS

4_Tailor B 17_SNLS 59 17_SNLS

5_Tailor B 18_SNLS 88 18_SNLS

6_Tailor B 19_SNLS 176 19_SNLS7_Tailor B 20_SNLS 205

LineBalanceSolutions

Garments PerHour

Operator CostFor 100Garments

Number OfOperators

Number OfMachines

OperatorEfficiency %

OperatorCategory

Number ofOperators

MachineCategory

Number ofMachines

20_J STITCH

20_J STITCH

52_BK RISE OL _ 37_BK PKT OL

14_FR PKT OL

53_BTM OL

_ _

_ _

8/4/2019 Line Balance Output

72/85

8_Tailor B 21_SNLS 29 21_SNLS

9_Tailor B 2_5TOL 146 2_5TOL

10_Tailor B 3_5TOL 176 3_5TOL

11_Tailor B 4_5TOL 88 4_5TOL

12_Tailor B 22_SNLS 176 4_5TOL

13_Tailor B 5_5TOL 88 23_SNLS

14_Tailor B 24_SNLS 29 24_SNLS

15_Tailor B 25_SNLS 117 25_SNLS

16_Tailor B 26_SNLS 234 26_SNLS

17_Tailor B 27_SNLS 59 4_3TOL

18_Tailor B 28_SNLS 234 5_3TOL

1_Tailor C 1_SNLS 88 1_SNLS

2_Tailor C 2_SNLS 234

3_Tailor C 3_SNLS 88 3_SNLS

4_Tailor C 4_SNLS 117 4_SNLS

5_Tailor C 5_SNLS 88 5_SNLS

6_Tailor C 6_SNLS 29 6_SNLS

7_Tailor C 7_SNLS 117 7_SNLS8_Tailor C 1_5TOL 146 8_SNLS

9_Tailor C 9_SNLS 146 7_3TOL

10_Tailor C 1_3TOL 59 10_SNLS

11_Tailor C 11_SNLS 88 11_SNLS

12_Tailor C 12_SNLS 234 2_3TOL

13_Tailor C 3_3TOL 29 3_3TOL

14_Tailor C 4_3TOL 59 1_DNLS

1_Helper A 1_TABLE 176 1_TABLE

2_Helper A 2_TABLE 29 2_TABLE

3_Helper A 3_TABLE 117 3_TABLE

4_Helper A 4_TABLE 88 4_TABLE

5_Helper A 5_TABLE 29 5_TABLE6_Helper A 6_TABLE 234 6_TABLE

7_Helper A 7_TABLE 263

8_Helper A 8_TABLE 117 8_TABLE

1_Helper B 9_TABLE 176 9_TABLE

2_Helper B 10_TABLE 59 10_TABLE

3_Helper B 11_TABLE 59 11_TABLE

4_Helper B 12_TABLE 88 12_TABLE

5_Helper B 13_TABLE 29 13_TABLE

6_Helper B 14_TABLE 29 14_TABLE

7_Helper B 15_TABLE 234 15_TABLE

8_Helper B 16_TABLE 59 16_TABLE

1_Ironer A 1_IRON 293

1_Kansai Opera 1_KANSAI 146

2_Kansai Opera 2_KANSAI 146

Operation-Operator-Machine Scheduling for 2 Hour Slot For 292 Garments

Operation Name

Operator & Machine Allocation 1 Operator & Machine Allo

Operator Name Machine Name Units Operator Name Machine Name

18_Tailor B 5_3TOL 117 13_Tailor C 3_3TOL

13_Tailor B 22_SNLS 29 14_Tailor B 24_SNLS

5_Helper A 5_TABLE 58 6_Helper B 14_TABLE

18_Tailor B 5_3TOL 117 12_Tailor C 2_3TOL

18_Tailor B 5_3TOL 29 13_Tailor C 3_3TOL17_Tailor B 27_SNLS 117 10_Tailor C 10_SNLS

_ 52_BK RISE OL

52_BK RISE OL 37_BK PKT OL

37_BK PKT OL

14_FR PKT OL

14_FR PKT OL _

_ _

_ _

_ _

5_FR RISE OL

5_FR RISE OL

8/4/2019 Line Balance Output

73/85

16_Tailor B 26_SNLS 88 17_Tailor B 27_SNLS

14_Tailor B 24_SNLS 204 3_Tailor C 3_SNLS

12_Tailor A 40_SNLS 58 2_Tailor B 15_SNLS

8_Tailor A 36_SNLS 29 3_Tailor C 3_SNLS

12_Tailor A 40_SNLS 204 4_Tailor C 4_SNLS

8_Tailor A 36_SNLS 29 1_Tailor B 14_SNLS

14_Tailor B 24_SNLS 58 15_Tailor B 25_SNLS

15_Tailor A 9_5TOL 117 12_Tailor B 4_5TOL

13_Tailor A 13_SNLS 29 15_Tailor A 23_SNLS

18_Tailor A 1_DNLS 117 14_Tailor C 1_DNLS

15_Tailor A 23_SNLS 29 14_Tailor C 13_SNLS

17_Tailor A 42_SNLS 29 18_Tailor A 43_SNLS

16_Tailor A 41_SNLS 234 13_Tailor B 23_SNLS

5_Tailor A 33_SNLS 88 6_Tailor A 34_SNLS

17_Tailor B 4_3TOL 88 9_Tailor C 7_3TOL

13_Tailor B 22_SNLS 29 17_Tailor B 27_SNLS

1_Helper A 1_TABLE 29 5_Helper A 5_TABLE

8_Tailor A 36_SNLS 117 3_Tailor B 16_SNLS8_Tailor A 36_SNLS 58 9_Tailor A 37_SNLS

8_Helper A 8_TABLE 117 1_Helper B 9_TABLE

9_Tailor A 37_SNLS 146 10_Tailor A 38_SNLS

8_Helper B 16_TABLE 292

2_Helper A 2_TABLE 29 4_Helper A 3_TABLE

16_Tailor B 26_SNLS 234 6_Tailor C 6_SNLS

6_Helper A 6_TABLE 234 7_Helper B 15_TABLE

15_Tailor B 25_SNLS 117 5_Tailor C 5_SNLS

13_Tailor A 1_APW 175 14_Tailor A 2_APW

5_Tailor A 33_SNLS 146 1_Tailor B 14_SNLS

11_Tailor B 16_SNLS 29 17_Tailor B 27_SNLS

1_Tailor A 29_SNLS 146 2_Tailor A 30_SNLS14_Tailor A 6_5TOL 146 10_Tailor B 3_5TOL

16_Tailor A 41_SNLS 117 7_Tailor C 7_SNLS

5_Helper A 5_TABLE 58 5_Helper B 13_TABLE

5_Tailor B 18_SNLS 117 6_Tailor B 19_SNLS

11_Tailor A 39_SNLS 29 6_Tailor B 19_SNLS

1_Helper A 1_TABLE 175 1_Helper B 9_TABLE

10_Tailor A 17_SNLS 29 11_Tailor A 39_SNLS

18_Tailor B 28_SNLS 234 11_Tailor C 1_3TOL

17_Tailor A 42_SNLS 29 18_Tailor A 44_SNLS

1_Ironer A 1_IRON 292

1_Helper A 1_TABLE 29 2_Helper A 2_TABLE

11_Tailor C 11_SNLS 58 12_Tailor C 12_SNLS

2_Helper A 2_TABLE 175 3_Helper A 3_TABLE

12_Tailor A 6_5TOL 29 13_Tailor A 7_5TOL

14_Tailor A 8_5TOL 88 15_Tailor A 9_5TOL

13_Tailor A 7_5TOL 29 9_Tailor B 2_5TOL

16_Tailor A 5_3TOL 29 17_Tailor A 6_3TOL

10_Tailor A 38_SNLS 175 11_Tailor A 39_SNLS

17_Tailor A 7_5TOL 146 8_Tailor C 1_5TOL

8_Tailor C 8_SNLS 146 9_Tailor C 9_SNLS

6_Helper A 6_TABLE 29 7_Helper A 7_TABLE

1_Kansai Operat 1_KANSAI 146 2_Kansai Operat 2_KANSAI

3_Helper A 3_TABLE 88 4_Helper A 4_TABLE4_Helper A 4_TABLE 117 5_Helper A 5_TABLE

_

_

14_FR PKT OL

_

20_J STITCH

_

37_BK PKT OL

52_BK RISE OL

53_BTM OL

8/4/2019 Line Balance Output

74/85

6_Tailor A 34_SNLS 29 7_Tailor A 35_SNLS

6_Helper A 6_TABLE 29 8_Helper A 8_TABLE

3_Tailor A 31_SNLS 146 4_Tailor A 32_SNLS

11_Tailor B 12_SNLS 58 12_Tailor B 22_SNLS

Machine-Operator-Operation Scheduling for 2 Hour Slot For 292 Garments

Machine Name

Operator & Operation Allocation 1 Operator & Operation All

Operator Name Operation Name Units Operator Name Operation Name

1_SNLS 1_Tailor C 88 1_Tailor C

2_SNLS 2_Tailor C 234

3_SNLS 3_Tailor C 88 3_Tailor C

4_SNLS 4_Tailor C 117 4_Tailor C

5_SNLS 5_Tailor C 88 5_Tailor C

6_SNLS 6_Tailor C 29 6_Tailor C

7_SNLS 7_Tailor C 117 7_Tailor C

8_SNLS 8_Tailor C 146

9_SNLS 9_Tailor C 146

10_SNLS 10_Tailor C 204 10_Tailor C11_SNLS 11_Tailor C 88 11_Tailor C

12_SNLS 12_Tailor C 234 11_Tailor B

13_SNLS 14_Tailor C 263 14_Tailor C

14_SNLS 1_Tailor B 146 1_Tailor B

15_SNLS 2_Tailor B 175 2_Tailor B

16_SNLS 3_Tailor B 58 3_Tailor B

17_SNLS 4_Tailor B 58 4_Tailor B

18_SNLS 5_Tailor B 88 5_Tailor B

19_SNLS 6_Tailor B 175 6_Tailor B

20_SNLS 7_Tailor B 204

21_SNLS 8_Tailor B 29 8_Tailor B

22_SNLS 12_Tailor B 175 13_Tailor B23_SNLS 13_Tailor B 58 15_Tailor A

24_SNLS 14_Tailor B 29 14_Tailor B

25_SNLS 15_Tailor B 117 15_Tailor B

26_SNLS 16_Tailor B 234 16_Tailor B

27_SNLS 17_Tailor B 58 17_Tailor B

28_SNLS 18_Tailor B 234

29_SNLS 1_Tailor A 146

30_SNLS 2_Tailor A 146

31_SNLS 3_Tailor A 146

32_SNLS 4_Tailor A 146

33_SNLS 5_Tailor A 146 5_Tailor A

34_SNLS 6_Tailor A 204 6_Tailor A

35_SNLS 7_Tailor A 234

36_SNLS 8_Tailor A 29 8_Tailor A

37_SNLS 9_Tailor A 117 9_Tailor A

38_SNLS 10_Tailor A 58 10_Tailor A

39_SNLS 11_Tailor A 29 11_Tailor A

40_SNLS 12_Tailor A 58 12_Tailor A

41_SNLS 16_Tailor A 234 16_Tailor A

42_SNLS 17_Tailor A 29 17_Tailor A

43_SNLS 18_Tailor A 204

44_SNLS 18_Tailor A 234

1_3TOL 10_Tailor C 58 11_Tailor C2_3TOL 12_Tailor C 146

_

_

_ _

_ _

20_J STITCH

20_J STITCH

8/4/2019 Line Balance Output

75/85

3_3TOL 13_Tailor C 29 13_Tailor C

4_3TOL 13_Tailor B 88 17_Tailor B

5_3TOL 16_Tailor A 29 18_Tailor B

6_3TOL 17_Tailor A 175

7_3TOL 9_Tailor C 146

1_5TOL 3_Tailor B 29 8_Tailor C

2_5TOL 9_Tailor B 146 9_Tailor B

3_5TOL 10_Tailor B 175 10_Tailor B

4_5TOL 11_Tailor B 88 11_Tailor B

5_5TOL 13_Tailor B 88

6_5TOL 12_Tailor A 29 14_Tailor A

7_5TOL 13_Tailor A 88 13_Tailor A

8_5TOL 14_Tailor A 88

9_5TOL 15_Tailor A 117 15_Tailor A

1_DNLS 18_Tailor A 117 14_Tailor C

1_APW 13_Tailor A 175

2_APW 14_Tailor A 88

3_APW 4_Tailor B 291_KANSAI 1_Kansai Operat 146

2_KANSAI 2_Kansai Operat 146

1_IRON 1_Ironer A 292

1_TABLE 1_Helper A 175 1_Helper A

2_TABLE 2_Helper A 29 2_Helper A

3_TABLE 3_Helper A 117 3_Helper A

4_TABLE 4_Helper A 88 4_Helper A

5_TABLE 5_Helper A 29 5_Helper A

6_TABLE 6_Helper A 234 6_Helper A

7_TABLE 7_Helper A 263

8_TABLE 8_Helper A 117 8_Helper A

9_TABLE 1_Helper B 175 1_Helper B10_TABLE 2_Helper B 58 2_Helper B

11_TABLE 3_Helper B 58 3_Helper B

12_TABLE 4_Helper B 88 4_Helper B

13_TABLE 5_Helper B 29 5_Helper B

14_TABLE 6_Helper B 29 6_Helper B

15_TABLE 7_Helper B 234 7_Helper B

16_TABLE 8_Helper B 58 8_Helper B

Bottleneck Operators & Machines have been indicated in Red

Slack Operators & Machines have been indicated in Blue

5_FR RISE OL

53_BTM OL _

53_BTM OL

53_BTM OL

_ _

52_BK RISE OL

52_BK RISE OL 37_BK PKT OL

37_BK PKT OL

14_FR PKT OL

37_BK PKT OL

52_BK RISE OL

_ 14_FR PKT OL

_

8/4/2019 Line Balance Output

76/85

tech route to cut cost

nt(seconds) 1725

77 168

cation 2 Machine & Operation Allocation 3 Machine & Operation Allo

Units Machine Operation Units Machine Operation

88

29

29 36_SNLS 117 36_SNLS

146

176 17_SNLS 29

29 39_SNLS 205

205 6_5TOL 29

29 1_APW 176 13_SNLS

146 8_5TOL 88

117 23_SNLS 117 23_SNLS

117 5_3TOL 29

146 42_SNLS 29 42_SNLS

117 44_SNLS 234

29

29

117 1_5TOL 29

117 3_APW 29

117

29

MachineEfficiency %

OperatorMultitaskingMeasure

_

53_BTM OL

_

_

8/4/2019 Line Balance Output

77/85

205

88

59

88 12_SNLS 59 16_SNLS

88

59 4_3TOL 88 22_SNLS

205 24_SNLS 59

117 25_SNLS 59

88

88 27_SNLS 59 27_SNLS

117 5_3TOL 29 5_3TOL

59 1_SNLS 59

146

88 4_SNLS 29

146

59 6_SNLS 146 6_SNLS

176146

146

205 10_SNLS 88

176 1_3TOL 59 11_SNLS

146

263 3_3TOL 117

176 13_SNLS 263 13_SNLS

29 1_TABLE 29

176 2_TABLE 29

88

117 3_TABLE 29

88 5_TABLE 59 5_TABLE29 6_TABLE 29

205

59

176

117 11_TABLE 59

146

205

234

59

293

cation 2 Operator & Machine Allocation 3 Operator & Machine Allo

Units Operator Name Machine Name Units Operator Name Machine Name

117 14_Tailor C 4_3TOL 58

29 2_Tailor C 2_SNLS 234

234

146 13_Tailor C 3_3TOL 29

26388 11_Tailor C 11_SNLS 88

53_BTM OL _

_ _

5_FR RISE OL

8/4/2019 Line Balance Output

78/85

58 6_Tailor C 6_SNLS 146

88

29 8_Tailor B 21_SNLS 204

146 4_Tailor C 4_SNLS 117

88

29 2_Tailor B 15_SNLS 175 3_Tailor B 16_SNLS

117 4_Tailor C 4_SNLS 29 5_Tailor C 5_SNLS

88 13_Tailor B 5_5TOL 88

117 6_Tailor C 6_SNLS 29 7_Tailor C 7_SNLS

175

263

204 15_Tailor B 25_SNLS 58

58

204

146 10_Tailor C 1_3TOL 58

88 11_Tailor C 11_SNLS 175

88 4_Helper B 12_TABLE 146 5_Helper B 13_TABLE

117 4_Tailor B 17_SNLS 58117 4_Tailor B 17_SNLS 117

175

58 1_Tailor C 1_SNLS 88

29 7_Helper B 15_TABLE 234

58

58

146 6_Tailor C 6_SNLS 29

88 4_Tailor B 3_APW 29

146

58 10_Tailor C 10_SNLS 204

14658 11_Tailor B 4_5TOL 88

175

204 6_Helper B 14_TABLE 29

175

29 7_Tailor B 20_SNLS 204 8_Tailor B 21_SNLS

58 2_Helper B 10_TABLE 58

204 1_Tailor C 1_SNLS 58

58

234 14_Tailor C 13_SNLS 29

29 2_Helper B 10_TABLE 175 3_Helper B 11_TABLE

234

117

88 3_Tailor B 1_5TOL 29 9_Tailor B 2_5TOL

117 11_Tailor B 4_5TOL 88

88 10_Tailor B 3_5TOL 175

175 13_Tailor B 4_3TOL 88

29 5_Tailor B 18_SNLS 88

146

146

263

146

88 3_Helper B 11_TABLE 11729 3_Helper B 11_TABLE 58 4_Helper B 12_TABLE

8/4/2019 Line Balance Output

79/85

234 8_Tailor A 36_SNLS 29

204 8_Helper B 16_TABLE 58

146

175 1_Tailor C 1_SNLS 58

cation 2 Operator & Operation Allocation 3 Operator & Operation All

Units Operator Name Operation Name Units Operator Name Operation Name

58 1_Tailor C 58

146

88 4_Tailor C 29

146

58 6_Tailor C 146 6_Tailor C

175

88175 11_Tailor C 58

58

29 13_Tailor A 29

29

29

117 11_Tailor B 29

117 10_Tailor A 29

117

29

204

29 13_Tailor B 29117 15_Tailor A 29

204 14_Tailor B 58

117 15_Tailor B 58

88

58 17_Tailor B 117 17_Tailor B

88

29

29 8_Tailor A 117 8_Tailor A

146

175

29 11_Tailor A 204

204

117

29

58

_ _

8/4/2019 Line Balance Output

80/85

263 13_Tailor C 117

88 14_Tailor C 58

117 18_Tailor B 29 18_Tailor B

146

88

58

88 12_Tailor B 88

146

29 17_Tailor A 146

117

175

29 1_Helper A 29

175 2_Helper A 29

88 4_Helper A 29

117

88 5_Helper A 58 5_Helper A

29 6_Helper A 29

204

58175

117 3_Helper B 58

146

204

234

58

292

_

5_FR RISE OL

14_FR PKT OL

8/4/2019 Line Balance Output

81/85

cation 4

Units

59

29

29

29

8/4/2019 Line Balance Output

82/85

29

29

117

117

29

59

29

59

cation 4

Total UnitsUnits

292

292

292

292

292293

8/4/2019 Line Balance Output

83/85

292

292

291

292

292

58 291

88 292

293

117 292

292

292

291

292

292

292

292

29 292

292292

292

292

292

292

292

292

292

292

292

291

292292

292

291

292

29 291

291

291

292

292

292

58 291

292

292

146 292

293

292

292

292

292

292

292

292

29388 292

8/4/2019 Line Balance Output

84/85

292

291

292

291

cation 4

Units

29

88

58

8/4/2019 Line Balance Output

85/85

117

58