Lincoln Industrial Capabilities...lubricating mining cars, pioneered advancements in lubrication...

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Lincoln Industrial Experience Productivity We have the experience, the people, the capabilities and the systems to save you money and increase your productivity.

Transcript of Lincoln Industrial Capabilities...lubricating mining cars, pioneered advancements in lubrication...

Page 1: Lincoln Industrial Capabilities...lubricating mining cars, pioneered advancements in lubrication equip-ment used by automobile service stations, and invented automated lubrication

Lincoln IndustrialExperience Productivity

We have the experience, the people, the capabilities and thesystems to save you money and increase your productivity.

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Who is Lincoln Industrial?

We provide industry with the world’s best lubrication and specializedfluid pumping products, systems and service. We have manufacturingoperations in the U.S., Germany, the Czech Republic and India. Ourindustry-leading network of systems houses and distribution partnerscustom designs and installs our systems, helping companies savemoney and increase productivity all over the world. Our skilled, experi-enced and dedicated people are committed to providing the very bestservice. That’s why original equipment manufacturers in many industriesinsist on making our systems part of their products.

Based in St. Louis, Missouri, Lincoln Industrial is a subsidiary ofPentair, Inc., a $1.9 billion diversified manufacturing company with10,500 employees worldwide and headquarters in St. Paul, Minnesota.

We save you money . . .Companies focus on reducing operating costs and improving produc-tivity—we help our customers do both every day. We evaluate eachcustomer’s situation, then provide the correct lubrication or industrialpumping technology to best meet that customer’s needs. The result isincreased production, a safer, cleaner working environment—and ahealthier bottom line.

and increase production . . .When an important piece of production machinery breaks down, it means expensive repairs, production losses and costly downtime.The cause is often bearing failure, and 54 percent* of bearing failurescan be blamed on inadequate or contaminated lubrication. LincolnIndustrial provides individualized lubrication and pumping solutionsthat prevent bearing failure due to poor lubrication, helping to eliminatecostly downtime.

by offering the right solutions . . . Every application is different—we have the in-depth knowledge andexperience needed to determine the optimal lubrication system. That’swhy Lincoln Industrial’s experienced people offer numerous solutionsthat range from centralized automatic systems to improved manuallubrication methods. We’re expert at finding the most cost-effectiveway to handle each customer’s needs.

through our global service network.Our customers get solutions because they can draw on our worldwideresources. We have five technical support centers on three continents.Our network of systems houses and distributors is supported byregional sales and service offices, and our experts always speak thelocal language. In fact, our whole company speaks your “language,”because we create systems that increase your productivity and saveyou money.

* Tappi Journal, February, 1996.

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Since 1910, Lincoln Industrial has been an innovator.

Lincoln Industrial can trace its tradition of providing creative customersolutions to companies on two continents—Lincoln Engineering, St.Louis, Missouri, and Helios Apparatebau O. Wetzel & Co., Heidelberg,Germany. Lincoln Engineering developed the first grease gun for lubricating mining cars, pioneered advancements in lubrication equip-ment used by automobile service stations, and invented automatedlubrication systems and industrial thick-fluid transfer pumps. HeliosApparatebau, which began by providing lubrication methods for elevators and public rail transportation, introduced many industriallubrication innovations, including the first two-line lubrication system andthe first system for grease lubrication of moving points on conveyors.

In 1972, the two firms joined forces to form Lincoln Industrial. Withmore than 700 employees worldwide, we lead the world in automatedlubrication, continuing a strong tradition of innovation.

Research and DevelopmentLincoln Industrial develops new products and systems at researchand development facilities in the U.S., Germany and India that provideregional and global application solutions. Thorough testing ensuresthat our products will perform under the toughest conditions. We’rea leader in innovation, holding numerous patents with many morepending. And we have continued to increase our investment in R&Dwith new technologies such as computer-aided design, stereo lith-ography prototyping and enhanced testing capabilities.

Product Design Our worldwide engineering design group is always ready to do what-ever it takes to meet a customer need. We solve unique applicationproblems by creating a lubrication solution, whether it’s a new productor an improvement to a current product. We can design a system thatis just right for your application. We also work constantly to developsolutions that work for an entire industry or on machines used in anumber of industries. Examples of Lincoln Industrial products that havehelped entire industries include the Centro-Matic® single-line system,our Helios® and Duo-Matic™ two-line systems and our Quicklub® line.

Extensive TestingWe always thoroughly test our new products under the toughest conditions to make sure they’ll keep performing for you. First, we testnew concepts and designs in our engineering test lab facilities. Then,in cooperation with OEMs and end-users, we validate the perfor-mance and endurance of our solutions in real-world applications. Wemake sure new products do what they’re designed to do — evenunder the harshest operating conditions. Then and only then do wetake a product to market.

Lincoln Industrial is constantly developing new products thatsolve customers’ problems, whether it’s for one customer oran entire industry.

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We help all kinds of industries savemoney and increase productivity.

Lincoln Industrial has the right solution for your company, whether it’smanual lubrication, simple automated systems, or large-scale centralizedinstallations. With the BearingSaver® program and our extensive productofferings, we match the correct lubrication or pumping system to everycustomer and each application. Savings and increased productivity arethe tangible results.

Automotive ManufacturingWe lubricate the intricate ballet of robotic activity on the welding line, pro-vide lubrication systems that move with complex conveyors, and helpautomakers apply adhesives and sealants in numerous applications.

Heavy IndustrySteel, cement, glass, chemical plants, utilities—heavy industry operatesin the toughest environments with large-scale lubrication needs. Oursystems—which can feed thousands of lubrication points over greatdistances—offer the most cost-effective answer.

Pulp and PaperPapermaking machinery operates in a punishing environment of mois-ture and heat. Our automated lubrication systems eliminate bearingfailures and reduce high downtime costs caused by too much or toolittle lubrication on the paper machine, as well as in the wood yard,debarking area, pulp mill, and bleach plant. Our systems also stop“grease breaks,” paper tears caused by over-lubrication. The result ishigher productivity and increased safety for maintenance employees.

Food and BeverageWith complex equipment, difficult environmental factors, concerns aboutcontamination, and extensive use of conveyors, the food and beverageindustry has a pressing need for the very best lubrication systems.

Lincoln Industrial meets the needs of the food and beverage and otherindustries. Rhein-Main-Sieg, the Coca-Cola bottling plant in Bendorf,Germany, is a prime example. It saves $250,000 a year with a LincolnIndustrial automated conveyor-and-machine lubrication system. Theinstallation incorporates centralized lubricant storage and electroniccontrols that automatically adjust for changes in plant temperature.

“We specified Lincoln Industrial because they had the rightsystem and the expertise to install it correctly.”

Olaf Böttcher, Maintenance Manager, Rhein-Main-SiegCoca-Cola Bottling Plant, Germany.

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On the road or in the field, Lincoln Industrial protects your investment.

Expensive equipment used in trucking, agriculture, mining andconstruction must be properly maintained. The traditional relianceon manual lubrication in these industries is giving way to central-ized and automatic systems . . .

. . . and to a reliance on Lincoln Industrial. Caterpillar, Scania, Volvo,Komatsu, John Deere, Klaas, Iveco and other manufacturers makeLincoln Industrial’s factory-fit lubrication systems part of their equip-ment. That happened because customers will settle for nothing lessthan Lincoln Industrial. Our network of distributors, who specializein chassis lubrication, continue to prove the benefits of our systems.

Over-The-Road TruckingFrom centralized manual trailer kits to completely automated tractorsystems, international manufacturers, commercial carriers and largeprivate fleets take advantage of our money-saving lubrication methodsto keep their trucks where they can make money—on the road.

Agricultural EquipmentWhether it’s a large agricultural cooperative or an individual farmer,today’s user of high-cost farm equipment understands that automatedlubrication is a critical part of the industry’s maintenance philosophy.Original equipment manufacturers worldwide specify Lincoln Industrialsystems for their products to add value and to ensure long, productiveworking lives.

MiningLarge mining equipment typically costs millions of dollars, so it’s notsurprising that companies have specified Lincoln Industrial automat-ed lubrication systems for more than 30 years. Today, the industrydemands factory installation of our systems as standard equipment.

ConstructionDirt, wind, rain, extreme heat, bitter cold—construction equipmentoperators face these conditions every day. Equipment owners knowthat their critical investment is in jeopardy without proper lubrication.That’s why they increasingly turn to Lincoln Industrial.

Southdown Concrete Products is only one example of the manycompanies profiting from their association with Lincoln Industrial.Southdown uses our Quicklub® system to protect a fleet of morethan 200 frontloaders, cement trucks and tractor-trailer rigs.

“We’re saving more than $200,000 annually on vehicle main-tenance by using Lincoln Industrial Automated Lubrication.”

Terry Green, Director of Maintenance for Southdown Inc.’sConcrete Products Group, the third largest producer ofcement products in the U.S.

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Lincoln Industrial offers a complete line of automated lubrication systems.

While bearings are working, our automated systems lubricate them atfrequent predetermined intervals with measured amounts of lubricant.Depending on the application, these systems can be centralized, withlarge-capacity lubricant containers, they can lubricate a smaller area ina plant, or they can ensure the smooth performance of a single valuablemachine. With our BearingSaver program, we find the best automatedsolution for you from our wide range of systems for grease, fluid grease,or oil.

Two-line SystemsOur Helios® and Duo-Matic™ two-line lubrication systems are speciallydesigned for larger applications and the high-viscosity lubricants com-monly found in steel mills, cement plants, paper mills and processingplants. The system distributes lubricant over greater distances using twolines to deliver grease alternately to metering devices.

Centro-Matic®

Our single-line system, Centro-Matic, lubricates many points simulta-neously. By choosing the correct injector for each lubrication point andmaking simple adjustments, it always dispenses the exact amount oflubricant needed. And if you add a piece of machinery, the system iseasily expanded with additional injectors. System Sentry electronicmonitoring capabilities allow for total control at the lubrication point.Centro-Matic configurations are also available for chain-lubricationapplications.

Modular Lube®

Progressive plunger systems lubricate many points, one after another. A pump carries grease to the lubricating point via progressive meteringvalves. Modular Lube valves are custom-built for each series of lubrica-tion points and can be serviced without disturbing the primary installation.And to further protect your expensive equipment, a system equippedwith the proper accessories can also detect lubricant blockage.

Quicklub®

Quicklub is a progressive plunger system utilizing standard meteringvalves. Effective for use with smaller lubrication points, this simplifieddesign saves money in many manufacturing applications, as well asfor over-the-road trucks and off-road construction equipment. And bycombining Quicklub metering valves with two-line systems or Centro-Matic, you can get the larger capacity you need at an economical cost.

Application specialists make sure our systems are installedcorrectly and our technicians are properly trained because ourcustomers deserve the very best value for their investment.

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Lincoln Industrial offers ORSCO precision oil lubrication systems.

ORSCO’s top-quality, microprocessor-controlled lubrication systemsfor manufacturing and assembly operations perfectly complementLincoln Industrial’s range of grease and oil lubrication products.

Well respected in automotive manufacturing, ORSCO products aregaining recognition in a broader range of industries. ORSCO systemsincrease Lincoln Industrial’s ability to customize applications for eachcustomer.

ORSCO lubrication equipment, which controls extremely fine amountsof lubricating oil in precise, non-mist sprays, comes in two categories:

Coaxial SystemsMainly used in automotive assembly applications, these systems pro-vide oil injection for precise lubrication of air tools. ORSCO coaxialsystems incorporate a capillary tube filled with oil that is insertedthrough the air line to a position just four inches from the air motor inlet.A precise amount of oil is dispensed just before the air enters the tool,eliminating over-lubrication while increasing tool life and performance.A network of distributors with vast knowledge of air tool use andassembly operations supports these systems.

Engineered SystemsORSCO’s engineered systems continuously or intermittently sprayminute amounts of lubricating oil. These systems handle key applications,including the lubrication of vital engine parts during assembly, the micro-processor-controlled lubrication of extremely high-speed machine toolspindles and the fine spraying of oil to protect chains and conveyors.

These systems range in complexity and capability, depending upon theapplication requirements. From Series 100, the basic system that’s usedwhen space and economy are the primary concerns, to Series 300, witha microprocessor controlling lubrication to as many points as the cus-tomer needs, ORSCO systems can handle the toughest assignments.

Greg Hoag, a field erector for Marshall and WilliamsCompany, prepares an ORSCO 150 unit for installation in theconveyor system of a textile mill in Mexico City.

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Sometimes a simple approach is the best solution.

Lincoln Industrial offers the industry’s best centralized automated sys-tems, but to provide customers with the right system, our wide rangeof products includes smaller, self-contained automated lubricators andgeneral lubrication equipment.

Quicklub QLS 301The QLS 301 has it all. It’s compact, rugged, easy to install andeasy to use. It has a long list of standard features and delivers maximum performance—all at an affordable price. For those whothought the reduced downtime and improved safety benefits ofautomated lubrication were out of reach, and for those waiting fora cost-effective system for their smaller machinery, the reliable QLS301 is the answer. It’s automated lubrication “made easy.”

Lincoln Industrial Lube CupNeed to continuously lubricate a single bearing or lube point? The lubecup is ideal for small machines (up to six lube points), for difficult-to-reach bearings, and for machinery in remote areas. The lube cup ispowered by an environmentally friendly electrolyte solution activatedwith a gas generation pellet that regulates the duration of lubrication. Amechanically driven, battery-operated unit is also available.

General Lubrication EquipmentAt every worksite and plant, every maintenance professional and lubri-cation contractor needs general lubrication equipment to maintain themachinery. Our products work both as stand-alone solutions or ascomponents in centralized automated systems.

We offer everything you need. Our high-pressure grease guns, general-purpose pumps, pneumatic filtering systems, hose reels and single-point kits all help maintain your costly equipment. And we also offergrease fittings, dispensing and measuring equipment, couplers, con-nectors, and lubricant hand trucks.

Linh Tran and Heidi Sugg support customers in Asia andLatin America as part of Lincoln Industrial’s global customerservice commitment.

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Lincoln Industrial has pumping products for the most demanding applications.

Lincoln Industrial has developed specialized pumps and pumping sta-tions to handle the tough job of transferring thick fluids. In the printingindustry, we are the centralized pump system of choice for the thickinks used in web press operations. And automotive plants prefer ourpumping stations for their mastic dispensing applications. We also offerapplication solutions for oil, grease, sound deadener, silicone and more.

PileDriver® III PumpsIndustry-standard PileDriver III pumps are perfect for high-volume andhigh-viscosity materials. They feature a patented protection bushingthat extends pump life and guards against material leakage. Poweredby Series III air motors, these reciprocating-piston pumps are availablein numerous configurations and sizes so they can be preciselymatched to the material being pumped. The pumps are aided bynumerous Lincoln Industrial pressure primers, which push the heaviestmaterials to the pump for proper dispensing.

We also offer AirBrake™, a device that protects a pump from damageif its container is emptied while the pump is working.

PowerMaster® III PumpsPerfect for applications involving lower volumes of heavy material orlighter fluids (oil, grease, water-based materials, etc.), PowerMasterpumps are also available with the AirBrake protection feature.

Transfer and Specialty PumpsLincoln Industrial transfer pumps move materials from one container toanother efficiently and quickly, keeping everything free of dirt, dust andmoisture. Specialty pump systems for corrosive, abrasive and water-based materials are also available.

Material ControlsYou can take your mounted pump system to the next level and getmaximum control and versatility with our full line of control valves, flowguns, shutoff valves, measuring devices and ejectors.

Mounting and Installation Accessories and Air ControlsFor optimum performance, pumps need the right mounting equipmentand accessories. We also have all the lines, couplers and fittings need-ed to get maximum efficiency and reliable long-term use from pumpingsystems. And to get the most from your pneumatic equipment, we alsofeature a complete line of air filter assemblies, regulators, lubricatorsand other accessories.

“I’ve worked at Lincoln Industrial for more than 20 years. I know the craftsmanship and quality of our products—they’re the best you can buy.”

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Our international network of systems houses can speciallydesign state-of-the-art systems to meet customer needs.Next, highly qualified engineers and technicians will plan, layout and install these systems to exacting specifications.

We show you how to save—and wedesign, make, install, maintain andprovide training on our systems.

BearingSaver®

We can show you how the right lubrication system can save youmoney. How? Through a unique program we developed calledBearingSaver, which makes sure your lubrication investment resultsin significant savings. First, you get a thorough audit of your lubrica-tion methods and needs. Then, we provide a detailed proposal onhow to improve things, including a complete analysis of your returnon investment.

System Design/Project EngineeringWorking with an international network of systems houses, we provideour customers with equipment that is specially designed to suit theirrequirements. Highly qualified project engineers and technicians, draw-ing on the knowledge they’ve gained from years of experience, planand lay out state-of-the-art lubrication systems that work efficientlyresulting in savings and increased productivity.

ManufacturingLincoln Industrial builds precision metal components, top-of-the-lineelectronic controls, and the industry’s best-performing pump sys-tems. We continually invest in new methods and equipment. Ourquality systems in the United States and Germany are ISO 9001 reg-istered. In addition, our German operation has earned the ISO 14001certification for environmental policy.

Installation, Start-up and MaintenanceWhen we install a system, qualified technicians do the job economical-ly and with high-quality workmanship. When customers install systemsthemselves, we provide assistance from installation to start-up.Experienced technicians calibrate equipment, measure its performanceand record start-up data for our customers.

Good maintenance is essential to the proper function of any system.Our systems house personnel provide our customers with numerousmaintenance options that keep things running and, just as importantly,fit tight budgets.

TrainingOur experienced trainers teach both our distributors and customershow to properly use and maintain our equipment.

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Lincoln Industrial’s global distribution network is the best in the industry.

Whatever the service—evaluating your lubrication methods, installinga custom-engineered system, or supplying top-quality manual lubrica-tion products—your Lincoln Industrial distributor makes certain youalways get the very best value.

Systems House DistributorsOur systems house distributors offer the highest level of expertiseavailable in the industry. They can custom design a system with theexact combination of Lincoln Industrial components you need. Then,they install the system in your plant with their knowledgeable tech-nicians or work with your personnel to make sure the job is donecorrectly. Each distributor stocks a full inventory of pumps, meteringdevices, controllers, monitors and accessories. Each continues tomeet our stringent requirements for product, systems and serviceknowledge. From Los Angeles to London, Boston to Bangkok, LincolnIndustrial’s top-of-the-industry systems house distributors will be therewhen and where you need them.

For the nearest authorized Lincoln Industrial sales and service representative, call:

Americas:St. Louis, Missouri314-679-4200Fax: 800-424-5359

Europe/Africa:Walldorf, Germany49-6227-33-0Fax: 49-6227-33-259

Asia/Pacific:Singapore65-5627960Fax: 65-5629967

One Lincoln WaySt. Louis, MO 63120-1578USA

Phone 314-679-4200Fax 800-424-5359www.lincolnindustrial.com

Form 442831 (7/99)© Copyright 1999 Printed in U.S.A.