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KOP Surface ProductsReliable and cost-effective equipment for the oil and gas industry
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KOP Surface Products is a leading global supplier of surface wellheads, trees, valves and actuators to the oil and gas industry. We provide full life-of-field support to customers, including installation, maintenance, rental and refurbishment services. Our client list includes some of the biggest names in the industry and our products and quality programs comply with the highest international standards.
We are part of Akastor, a Norway based oil-services investment company traded on the Oslo Stock Exchange. Akastor was formed following the demerger of Aker Solutions ASA in September 2014, and subsequently has been established as an investment company.
Akastor owns a number of other companies in the oilfield services sector, including MHWirth, the drilling systems and lifecycle
services supplier; and AKOFS Offshore, a provider of vessel-based subsea well construction and intervention services.
KOP Surface Products has a state-of-the-art manufacturing facility in Batam, Indonesia and our operational headquarters is in Singapore. Our workforce of over 500 team members is divided between our manufacturing and operational sites, as well as our network of sales and service offices around the world. With over 7,000 installations in more than 20 countries and a client list that numbers over 170, we are among the leading specialists in our field.
Our company
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Highlights from our history
1934 1962 1980 1981 1982 1984
1994 2000 2010 2012 201420011995
Armco pioneers the development
of wellhead equipment
First Christmas tree production in
Gulf of Mexico
First large composite dual Christmas tree
for onshore and offshore production
First API 6A wellheads
manufactured and installed
First true metal-to-metal unitized wellhead system
First through-bore wellhead system
First SplitterTM Wellhead system
Engineering achievement
award for splitter wellhead design
Uni-Quick Wellhead System
Triple SplitterTM
WellheadFirst SplitterTM
Wellhead system with horizontal Christmas trees
with full metal-to-metal sealing
Expansion of surface wellhead products portfolio
The origins of KOP Surface Products in the oil and gas industry stretch back to the 1930s. Throughout our history we have continued to drive forward and grow our business through new product development, acquisitions and global expansion.
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NIGERIA
EGYPT
QATAR UNITED ARAB EMIRATES
INDIA
VIETNAM
THAILAND
INDONESIA
MALAYSIASINGAPORE
CHINA
BANGLADESHSAUDI
ARABIA
KUWAIT PAKISTANIRAQ
KURDISTAN
BAHRAIN
UNITED KINGDOMEASTERNWESTERN
BATAM
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Our operations
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NIGERIA
EGYPT
QATAR UNITED ARAB EMIRATES
INDIA
VIETNAM
THAILAND
INDONESIA
MALAYSIASINGAPORE
CHINA
BANGLADESHSAUDI
ARABIA
KUWAIT PAKISTANIRAQ
KURDISTAN
BAHRAIN
UNITED KINGDOMEASTERNWESTERN
BATAM
500EMPLOYEES
7,000+INSTALLATIONS
20+COUNTRIES
170+CLIENTS
About Us
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Our plantOne of our biggest assets is our large,
state-of-the-art manufacturing facility
located in Batam, Indonesia. This multi-
million dollar development covers over
22,000 m2 and houses a manufacturing
plant, a test-and-assembly workshop,
a training facility, and an administration
centre. It meets or exceeds many
of the best-regarded international
standards, including ISO9001:2008,
API Q1, API16A, API6A, ISO14001
and OSHAS 18001. Utilizing the latest
CNC machinery and employing lean
manufacturing techniques, the Batam
plant has a production capacity of well
over 1,500 units a year, with the scale,
quality, and operational excellence to
meet any customer requirement. The
majority of machining work is handled
in-house, managed in accordance with
our strict quality control processes.
Welding and cladding is also done
in-house for further quality assurance.
In addition, the Batam plant has full
capability for both hydro- and gas-
testing. The facility has also recorded
over 9.5 million operational hours
without lost time injury (LTI), underlining
our commitment to both safety and to
manufacturing excellence.
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We work against corruption
We respect human rights
We are committed to health, safety, security and the environment
Our corporate responsibility
What we stand forWe produce reliable and cost-effective equipment that is tailored to our customers’ needs and we pride ourselves on the levels of service and expertise we bring to market. In addition, we are committed to the highest standards of safety and integrity in all areas of our business. As a company, KOP Surface Products has five key values that define us as a business. These are:
• Customer Focus: We are proactive in understanding our customers’ needs
• Integrity & Ethics: We conduct our business with uncompromising ethics and integrity
• Collaboration: We encourage teamwork through open and direct communication
• HSSE: We provide a healthy, safe and sustainable workplace
• Accountability: We are responsible for meeting the needs of all our stakeholders.
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Our products
Conventional wellhead systems:
• Field-proven internal “straight- bore” profiles
• Suitable for casing heads, casing spools and tubing spools for maximum flexibility and user convenience
• Suited for a range of pressures from 2,000 psi to 15,000 psi
Unitized wellhead systems:
• Can be used in either offshore or land-based applications
• Surface Metal Seal (SMS) system offers metal-to-metal sealing capable of withstanding pressures up to 15,000 psi
• Surface Elastomer Seal (SES) system offers similar performance at higher cost-effectiveness
Splitter wellhead systems:
• Multi-bore wellhead which allows drilling of two or more well from same conductior
• Can use existing slots, or new and existing platforms
• More cost-efficient
• The Splitter lateral slim twin and ultra slim wellhead systems have over 3,000 installations worldwide
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Gate valves:
• Complies with all requirements for use in any oil or gas field applications
• Metal-to-metal sealing
• Designed for pressures from 2,000 psi to 15,000 psi
• API 6A Annex F PR-2 qualified
• Applications include: wellheads, Christmas trees, and production flow lines
Shear-safe Hydraulic actuators:
• Pivot arm transmission system that offers greater resistance to breaking
• Higher levels of safety, reliability, and performance compared to conventional coil spring designs
• Can work in operating control pressures from 3,000 psi to 5,000 psi, and valve working pressures from 5,000 psi to 10,000 psi
• API 6A Annex F PR-2 qualified
KOP Surface Products produces reliable and cost-effective equipment that delivers a better return on investment for users. We manufacture a complete range of products for both offshore and land-based surface production. Our proven designs are combined with an industry-leading manufacturing plant to deliver some of the finest quality products in the business.
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Our servicesEquipment installation
Equipment is installed at our clients’ sites in the fastest, safest and most efficient way. Our industry-leading team has a strong track record of delivering exceptional HSE performance at project sites. The comprehensive installation service includes support for any workover operations; casing cutting services; and wellhead documentation for regulatory auditing.
Maintenance
Our specialized maintenance services include scheduled programs for re-certification and documentation for regulatory auditing. Lubricator services are also offered, as is training. We also offer a Total Vendor Management program and the Preservation, Storage and Management of customer assets.
Rental
Our Rental Tool Pool includes exploration systems and tools, lubricator packages for both back pressure valves and valve removal, and casing cutter packages. We also have cross-overs, test pumps and chart recorders, plus a full stock of spare parts. Equipment can be modified to suit customer needs.
Repair and refurbishment
We offer refurbishment and repair of all types of wellhead equipment and Christmas trees, and all work carries a 12-month warranty. In addition, we offer hydro and gas testing of valves, cross-overs and risers, and we can facilitate the cutting and re-cutting of tubular threads.
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NIGERIA • PORT HARCOURT
Operation BasePlot 5, Trans Amadi, Port Harcourt, NigeriaPhone: +234 84 463Fax: +234 84 462 577
QATAR• DOHA
Sales Office West Bay – Bay Tower II, 7th Floor, Office 736, P.O. Box 14023, Doha, Qatar Phone: +974 4020 6619Fax: +974 4460 2244
UNITED ARAB EMIRATES• ABU DHABI
Sales and Service CentreAl Yasat Tower 801P.O. Box 97, Abu Dhabi, United Arab EmiratesPhone: +971 2 672 0730Fax: + 971 2 674 2422
• DUBAISales OfficeBusiness Centre World Jafza View 18, 1st Floor, unit 112Jebel Ali Free Zone P.O. Box 262905, Dubai, UAE Phone: +971 (4) 813 7866
SAUDI ARABIA• AL-KHOBAR
Sales and Service Centre3rd Floor Baseel TowerFiras Ibn Al Nudur Street, Al-Olaya, Al-KhobeP.O. Box 31165, Al-Khobar 31952Phone: +966 13 8820019
INDIA• MUMBAI
Sales Office/Service CentreA-Wing 609, Balaji Bhavan, Sector-11, CBD-Belapur, Navi Mumbai 400614, IndiaPhone: +91 22 27562670Fax: +91 22 27562671
INDONESIA• BATAM ISLAND
Manufacturing FacilityJalan Bukit Girang TT-II, Batu Ampar, Batam Island, Indonesia 29432Phone: +62 778 411 358/ 411 359Fax: +62 778 411 3098
• JAKARTASales OfficeSetiabudi Atrium 7th Floor, Suite 701BJl. H.R. Rasuna Said Kav 62Jakarta 12920Phone: +62 21 5290 1525Fax: +62 21 5290 1528
MALAYSIA • KUALA LUMPUR
Sales OfficeLevel 16, Integra Tower, The Intermark, 348, Jalan Tun Razak 50400 Kuala Lumpur, MalaysiaPhone: +60 3 2300 5210Fax: +60 3 2300 5261
SINGAPORE• SINGAPORE
Headquarters and Sales Head Office77 Science Park Drive #04-01/08 Cintech III, Singapore Science Park, Singapore 118256Phone: +65 6880 9740Fax: +65 6880 9768
THAILAND• BANGKOK
Sales Office19-02 Floor, Times Square Building, 246 Sukhumvit 12-14 Road, Klongtoey, Bangkok 10110, ThailandPhone: +66 2 253 9387Fax: +66 2 253 8967
• SATTAHIPService Centre36/21 Moo.5, 332 Road, Plutaluang, Sattahip, Chonburi 20180, ThailandPhone: +66 38 722 284Fax: +66 38 722 285
• SONGKHLAService Centre120/8 Moo 1, Tambol Shingko, Amphur Singhanakorn,Songkhla 90280, Thailand Phone: +66 74 302 623Fax: +66 74 302 632
VIETNAM
• HO CHI MINH CITYSales OfficeLevel 6, Room 607, Me Linh Point Tower, 2 Ngo Duc Ke Street, District 1, Ho Chi Minh City, VietnamPhone: +84 352 03041Fax: +84 3520 2800
• VUNG TAUService CentrePTSC Supply Base, Thang Nhat Ward, Vung TauDownstream Port. 65A, 30/4 Street, VietnamPhone: +84 64 3591605Fax: +84 64 3591607
kopsurfaceproducts.comEmail: [email protected]
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