Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase...

50
Overview ofLowvoltageElectronBeam sterilizationsystemandtheBenefits CasestudyintheapplicationofLowVoltageEBsystem forNestSyringeTubsFillingLine andVialFillingLineaswell KojiKawasaki Airexco.,Ltd. PharamaProcess2015 AirexCo.,Ltd.

Transcript of Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase...

Page 1: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Overviewof

Lowvolta

geElectron

Beam

sterilizatio

nsystem

andtheBe

nefits

Case

stud

yintheapplicationof

LowVo

ltage

EBsystem

forN

estSyringe

Tubs

Filling

Line

andVialFilling

Line

aswell

KojiKa

wasaki

Airexco.,Ltd.

Pharam

aProcess20

15AirexCo

.,Ltd.

Page 2: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

1.Tren

dab

outp

refilledsyrin

geto

beused

2.Evalua

tionof

tubsurfacede

contam

inationto

introd

ucethetubinto

anasep

ticfillin

gisolator

3.Astud

yof

mou

seho

le4.

Overviewof

Electron

Beam

sterilizatio

n5.

Bene

fitof

LowVo

ltage

EB6.

Case

stud

yof

theap

plicationof

LowVo

ltage

EB

7.Lesson

learne

d8.

Summery

Agen

da

Sterilizatio

nforT

ubof

Syrin

geBa

rrels

Sterilizatio

nforV

ialCon

tainers

Pharam

aProcess20

15AirexCo

.,Ltd.

Page 3: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

+8.0%

CAGR

+8.0%

CAGR

PFSmarket

willcontinue

togrow

PFSmarketw

illgrow

upto

>5bioun

itsin20

20One

ofthegrow

thdriver

istheBiotechdrugs

Source

;Vision

gan,Prefilled

syrin

geandRe

latedsystem

world

marketo

utlook

2010

2025

Pharam

aProcess20

15AirexCo

.,Ltd.

Page 4: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Drugsa

ndde

vices

forn

ewera

Needs

forP

FScompa

tible

with

biologics

Before

Future

LMW,

synthe

tic

Oral

Injection

Biotech

Pharam

aProcess20

15AirexCo

.,Ltd.

Page 5: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Pharam

aProcess20

15AirexCo

.,Ltd.

Metho

dof

tub

surfacede

contam

ination

tointrod

uceit

into

anasep

ticfillin

gisolator

Metho

d

1Au

toDe

bag

2Alcoho

l3

VHP

4UV

5EB

Isolator

GradeA

CBGradeC/D

GradeAair

mou

seho

le

Page 6: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Evalua

tionof

tab

surfacede

contam

inationto

introd

uceaasep

ticfillin

gisolator

Metho

dcost

Runn

ing

GMP

Valid

ati

onSA

LRe

sidu

alchem

icalsCycle

time

Easy

ordifficult

tocombine

with

isolator

Total

Cost

compa

tibility

point

1Au

toDe

bag

710

11

210

99

6.1

2Alcoho

l7

92

22

77

75.6

3VH

P4

77

67

42

44.6

4UV

59

33

510

69

5.4

5EB

29

109

109

109

7.0

Weightin

g35

515

105

520

510

0To

point

Base

data

isOliver

Vogt

Case

Stud

y:UtilizingElectron

Beam

SurfaceDe

contam

inationto

Tran

sfer

Sterile

Syrin

geBa

rrelsintoan

Isolated

Asep

ticSyrin

geFilling

Line

(Pha

rmaen

gine

ering)

Jan.2010

Pharam

aProcess20

15AirexCo

.,Ltd.

Page 7: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Metho

dsissues

Tren

dim

ages

1Au

toDe

bagging

Isitpo

ssibleto

deba

gwith

No

contam

inationintheprocess?

Isitallowed

topu

titintoan

isolator

throughamou

seho

le?

2Alcoho

lNot

effectivede

contam

ination

canbe

mad

e.Po

tentialtocatch

fireinthene

xtprocess.

3VH

PLonger

cycletim

e.Co

ncernof

VHP’sresidu

e

4UV

Disinfectio

neffectiven

esson

the

shad

owarea

5EB

Xray,Ozone

,pan

iclegene

ratio

n,Higher

cost,Low

erlifetim

e

Evalua

tionof

tub

SurfaceDe

contam

inationto

introd

uceinto

anasep

ticfillin

gisolator

Pharam

aProcess20

15AirexCo

.,Ltd.

Alcoho

l

Auto

Deba

gging

UV

VHP

EB

Page 8: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Prob

lem

ofEB

tabsterilizatio

ntheprob

lem

oftheEB

was

foun

dou

tbylong

timeactual

operation

Alcoho

l

Auto

Deba

gging

UV

VHP

EB

Pharam

aProcess20

15AirexCo

.,Ltd.

Page 9: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Auto

Deba

ggingMetho

d

Isitpo

ssibleto

deba

gwith

No

contam

inationintheprocess?

Isitallowed

topu

titintoan

isolator

throughamou

seho

le?

Pharam

aProcess20

15AirexCo

.,Ltd.

Page 10: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Auto

Deba

ggingMetho

d

Isolator

Grad

eA

Grad

eC

mou

seho

leP=

20~25Pa

Airv

elocity

is6~10m/s

Transfer

corridor

GradeD

Surrou

ndenvironm

ent

GradeC

DeBa

g1Tran

sfer

hatch

Disin

fect–Protect

Filling

satirize

dcontaine

rGrad

eD

Controlledarea

Wareh

ouse

receipt

Controlsup

plychain

Notouch

tran

sfer

zone

Grad

eB

Non

interven

tion

Deba

g2

Removeou

terp

acking

tolim

itparticle&micro

transfer

Isolator

Grad

eA

Tubs

areintrod

uced

throughthe

Mou

seho

leinto

the

isolator(Grade

Aasep

ticarea)

Pharam

aProcess20

15AirexCo

.,Ltd.

Page 11: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Astud

yof

mou

seho

le

A M

ouse

hole

is ty

pica

lly u

sed

for

taki

ng o

ut fi

nish

ed s

eale

d pr

oduc

ts

from

the

isol

ator

.

Pharam

aProcess20

15AirexCo

.,Ltd.

Page 12: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Pressurized

Air

Quantity

PositivePressure

Degree

Surrou

nding

cond

ition

Isolator

Volume

Mou

seHo

le

Ope

ratio

n

Additio

nalTun

nel

Prod

ucts

Astud

yof

mou

seho

leInflu

ence

factor

Position

Ope

ratio

nSpeed

Halfsuits

Gloves

Return

AirP

osition

Prod

uctio

nSpeed

Movem

ento

fOpe

rator

Shape

Size

Type

ofcontaine

r

AirF

lowof

AirC

onditio

ning

Breath,Sne

eze

ofPerson

Size Shape

Invasion

ofNon

asep

ticAir

Pharam

aProcess20

15AirexCo

.,Ltd.

Page 13: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Pharam

aProcess20

15AirexCo

.,Ltd.

Astud

yof

mou

seho

leSummaryof

expe

rimen

tDA

IICHI

Pharm.:Ko

jima,Yamuchi

JGC

Watanabe,Sagara,Ono

VTR

Particle

Coun

ter

Anem

ometer

Device

toObserve

aAirF

low

Isolator

Mou

seHo

le

Additio

nal

tunn

el

HSStud

y(Nov.200

2JapanHe

alth

Sciences

Foun

datio

n

Page 14: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Pharam

aProcess20

15Airex

Co.,Ltd.

AStud

yof

Mou

seHo

leTopics

Isolator

Isolator

Isolator

Theremight

bean

invasion

ofairsurroun

ding

isolator

even

ifinstallin

gad

ditio

nalpiece

oftunn

elfora

mou

seho

le.

Alittle

airrateof

positive

pressure

from

isolatorb

ya

smallm

ouse

holehapp

ensto

causeareversalof

curren

tof

airb

yradicalglove

operation.

Aninvasio

nof

pollutio

nairw

asconfirm

edina

mou

seho

leby

expiratio

ninthecase

of40

Paof

internal

pressure.

Possibility

ofan

unexpe

cted

prob

lem

Aplan

such

asshap

eof

isolator,a

size

characteristic,settin

gof

internalpressure

inconsiderationof

usean

dshap

eof

amou

seho

leareim

portan

t.

Page 15: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Astud

yof

mou

seho

leon

Auto

Deba

ggingMetho

d

Isitfeasibleto

introd

uceanyite

ms

asep

ticallythroughtheMou

seho

leinto

theisolator?

Pharam

aProcess20

15AirexCo

.,Ltd.

Page 16: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Atthemou

seho

letheAirv

elocity

~6m/s

Test

pro

cedu

re

Isolator

Grad

eA

Grad

eC

ISO5airCB

Isolator

CB

Sprayrib

oflavin

onaba

gby

using

atw

oflu

idno

zzle.

+20P

a

1.Sprayrib

oflavinon

aba

gby

usingatw

oflu

idno

zzle

2.removingthedo

ubleba

gsheetson

eby

onecarefully

byha

nd3.

verifyto

checkatraces

oftherib

oflavinon

thetub

Pharam

aProcess20

15AirexCo

.,Ltd.

Page 17: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Atthemou

thho

leTh

eAirv

elocity

6m/s

Test

resu

ltW

e fo

und

the

trac

e of

the

ribof

lavi

n on

the

tub

Isolator

GradeA

GradeC

ISO5airCB

Isolator

CB

Apply

riboflavinon

aba

gby

usinga

twoflu

idno

zzle.

+20P

a

Topof

Tab

Side

ofTab

Topof

bag

Pharam

aProcess20

15AirexCo

.,Ltd.

Page 18: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Is it

feas

ible

to in

trod

uce

any

item

s as

eptic

ally

th

roug

h th

e M

ouse

hole

into

the

isol

ator

?

It ha

s a

high

er R

isk

to in

todu

ce a

tub

into

an

isol

ator

thro

ugh

a M

outh

hole

as

eptic

ally

with

rem

ovin

g th

e un

stab

le

shap

e ba

g (d

ebag

ging

).Th

e ris

k go

es m

uch

high

er e

spec

ially

in

case

of a

filli

ng w

ith la

rger

am

ount

and

hi

gher

spe

ed. Ph

aram

aProcess20

15AirexCo

.,Ltd.

Page 19: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Electron

Beam

stria

tionMetho

d

Xray,Ozone

,pan

iclegene

ratio

n,Higher

cost,Low

erlifetim

e

Pharam

aProcess20

15AirexCo

.,Ltd.

Page 20: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Trad

ition

alElectron

Beam

Arou

ndfor>

50years,wellkno

wnsterilizatio

ntechno

logy

Benefitsfor

pharmaceu

ticalandmed

icalde

vice

manufacturer

Large,expe

nsive,high

mainten

ance,profoun

dcover

Severe

man

agem

entisreq

uired

Offlin

eprocess

Page 21: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Ratin

gsEB

Irrad

iatio

nUnit

Inpu

tvoltage

Max.70K

V,Singleph

ase10

0V(50/60

Hz)

Power

consum

ption

less

than

500W

EBCo

ntrolpan

elPo

wer

consum

ption

less

than

800W

Rotary

pump

Power

consum

ption

less

than

250W

New

Electron

Beam

SmartE

B©System

1.Alwaysb

eing

kept

tobe

evacua

tedby

using

vacuum

pump.

2.Lowvolta

gesystem

(Max70

KV,4mA)

3.At

thetim

eof

theelectron

windo

wda

maged

,on

lyne

edto

replacethewindo

w

Hamam

atsu

Photon

ics

Pharam

aProcess20

15AirexCo

.,Ltd.

Page 22: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Overviewof

theLowVo

ltage

Electron

Beam

System

Electron

sare

emitted

asthermions

from

anelectron

gun

Acceleratedinbe

tweenelectrod

esap

pliedhigh

volta

geVa

cuum

pumpalwayss

ucks

theairintothevacuum

cham

ber

Emitelectron

stoou

tsidepa

ssingthroughthewindo

w

Defle

ctioncoil

anod

eAp

pliedhigh

volta

ge(accelerated

electron

s)Electron

gun(filam

ent)

High

volta

gepo

wer

supp

ly

atmosph

ere

Vacuum

pump

coil

(orbit,

focusa

djustm

ent)

High

vacuum

(app

rox10

6 Pa)

Irrad

iated

obstacle

Windo

wto

emittheelectron

s

Pharam

aProcess20

15AirexCo

.,Ltd.

Page 23: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Electron

smakean

entryinto

atmosph

ereand

interactwith

theairm

olecules

then

goingto

becomedispersedwith

losin

gtheire

nergy

Travelinglength

intheairfor

electron

beam

,tobe

depe

ndingon

acceleratin

gvolta

ge.

Lowvolta

geEB

scatterin

g

125

kV15

0 kV

Ordinarysystem

SmartE

80 m

m

240

mm

160

mm

050

kV

80 k

V

Air

image

Distan

cefrom

windo

w

Rangeof

EBWindo

wto

emit

theelectron

s

Pharam

aProcess20

15AirexCo

.,Ltd.

Page 24: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Sour

ce:

Cle

ghor

n, D

unn,

Nab

lo.

“Ste

riliz

atio

n of

pla

stic

con

tain

ers

usin

g el

ectr

on b

eam

irra

diat

ion

dire

cted

thro

ugh

the

open

ing.

” Jo

urna

l of

App

lied

Mic

robi

olog

y, V

olum

e 93

Page

937

-Dec

embe

r 200

2

EBisEffective

onMicroorganism

s

Dos

e(K

gy)

0 -6

Dos

e(K

gy)

0 -6

6D10

=10.2kG

y

Log survival friction (log N/N0)

Page 25: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

ControlD

oselevelo

fSurfaceSterilizatio

nEB

Effectiven

esso

nDVa

lue

BacillusP

umilusS

poresA

TCC#27

142(E60

1)

D10

=1.7kG

y6D

10=10.2kG

yMinim

umdo

se=15

~25

kGy>

ItisMagicfig

ure,no

realratio

nal,bu

ttoconsider

safety

marginetc.

Dose

levelata

nypo

into

nthecontaine

r’ssurface

Gy>15~25

kgy

Reference:From

“ElectronBe

amSensitivitie

sintheSpores

ofBa

cillusp

umilusE

601

Strain”J.An

tibact.An

tifun

g.Ag

entsVo

l.17,No.7,19

89by

Y.Watanabe,H.

ItoandI.

Ishigaki,and

“InLine

Electron

sterilizatio

nandIts

Applicationto

Asep

ticPackaging”

March

1985

byP.M.Fletche

r,J.Aa

ronson

andS.V

.Nablo

Page 26: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Bene

fitof

LowVo

ltage

EB

Dryan

dLowtempe

rature

process

Quite

lowOzone

gene

ratio

nQuite

lowim

pactto

objectives

Compa

rativ

elylowen

ergy

consum

ption

Easy

mainten

ance

atsite

Stainlesssteelplatecoverise

noughto

cutx

ray

Unn

ecessary

ofthespeciallicen

seLowop

eratingcost

Inlin

ean

din

houseprocess

Continuo

ustreatm

entw

ithmon

itorin

gan

drecordingforG

MP

parameters

Basically

surfaceor

core

sterilizatio

n

Page 27: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Case

stud

yof

application

ofLowVo

ltage

EB

UtilizingEB

Sterilizatio

nforT

ubof

Syrin

geBa

rrelsIntrodu

cedinto

anIsolated

Asep

ticFilling

Line

Page 28: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Layout

ofsyrin

getab

fillin

gprocessc

ombine

dwith

EBtub

sterilizatio

n

Filling

area

EBIsolator(VHP

Gde

contam

ination)

EBtunn

elisinstalledbefore

thefillingprocess.

Surfaceof

tabs

aresterilizedby

theEbe

amFilledwith

theliquidprod

uct,then

willbe

conveyed

tothe

nextprocess

Tabsupp

ly

Pharam

aProcess20

15AirexCo

.,Ltd.

Page 29: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

SmartE

B©Co

ncep

tofn

ewEB

Sterilizatio

nforsurface

decontam

inationof

tubof

syrin

geba

rrels

1.ThreeEB

emitterstobe

used

2.Irradiatio

nshallbedo

newith

movingandturningatub

3.To

keep

alwaysthe

distance

almoste

qualbe

tweenthe

irradiatio

nwindo

wandtheob

stacleto

besterilized

4.To

keep

unidire

ctionalairflo

wdu

ringsterilizin

g

VTR

Pharam

aProcess20

15AirexCo

.,Ltd.

Page 30: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

1.Ebe

amdo

semapping

ontubsurfa

ceof

outsideandinsid

e2.

Resid

ualO

zone

gasa

nalysis

insid

etubs

3.Tempe

rature

riseinthetubs

4.Influ

ence

oftheEbe

amto

tabs

andsyrin

ges

5.Airflowanalysisinsid

eof

unit

6.Perfo

rmance

ofthetubs

conveying

Verificationof

Ebe

amVa

lidation

Page 31: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

61.7

41.0

60.3 48

.4

62.4

75.4

61.7

47.1

45.7

44.4

53.3

54.0

41.7

71.5 73

.0

52.3

52.6 51

.2

39.7

25.0

25.0

1scan

1scan

1scan

1scan

Dose

map

ping

ontheSide

irrad

iatio

ntest(4

timescan

)

[kGy

]

Ebe

amdo

secanob

tain25

kGy>

ateverywhe

re

VTR

ColdSpot

Pharam

aProcess20

15AirexCo

.,Ltd.

Page 32: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

2scan

area

2scan

area

2scan

area

2scan

area

4tim

esscan

area

1scan

area

Dose

imagemap

ping

4tim

esscan

area

4tim

esscan

area

Pharam

aProcess20

15AirexCo

.,Ltd.

Page 33: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Outsid

eSurface58

.9kG

y

0.0

0.0

0.0

0.0

0.0

0.0

0.00.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

Insid

edo

seare0kG

y

Dose

map

ping

inside

tubs

(4tim

esscan

)

Pharam

aProcess20

15AirexCo

.,Ltd.

Page 34: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Ozone

gasa

nalysis

inside

tubs

Ozone

tester’sSpecificatio

nManufacturerThermoFisher

SCIENTIFIC

Mod

el49

iMetho

dUltravioleta

bsorption

spectrom

etry

Gassam

plingvolume2.0L/m

inTransportatio

nspeed:75

mm/sec

Measuremen

tprocedu

reIrrad

iatio

nTaking

thetubou

tMeasuremen

t

Samplingpo

rt

Result

Residu

alOzone

conc.(p

pm)

N1

N2

N3

AVE.

0.00

40.006

0.009

0.006

Pharam

aProcess20

15AirexCo

.,Ltd.

Page 35: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Tempe

rature

chan

ge(

)

P1P2

P3AV

E.

0.1

0.1

0.2

0.1

Thermocoup

le

Tempe

rature

riseinthetubs

Measurementp

rocedu

rePrep

arethermocou

ple

Irradiatio

nMeasurement

Pharam

aProcess20

15AirexCo

.,Ltd.

Page 36: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Before

After

Influ

ence

oftheEbe

amto

tabs

andsyrin

ges

1.Pe

rform

Ebe

amscan

ning

thetubs

2.Co

mpa

rethesurfaceon

thetub

andtheap

pearan

ceof

thesyrin

geforthe

tested

sample

before

&afterthe

irrad

iatio

n,an

dcheckwhe

ther

theEbe

amha

sgiven

anyim

pacton

there.

3.Re

sult

AnyCo

lorcha

nges

orDe

form

ations

Pharam

aProcess20

15AirexCo

.,Ltd.

Page 37: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Isolator

Airflowan

alysisinside

ofun

it

Tokeep

unidire

ctiona

lairflo

wdu

ringsterilizing

Pharam

aProcess20

15AirexCo

.,Ltd.

Page 38: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Actualsite

view

Pharam

aProcess20

15AirexCo

.,Ltd.

Page 39: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Tub

EBem

itters

Inside

ofEB

unit

VTR

Pharam

aProcess20

15AirexCo

.,Ltd.

Page 40: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Summeryof

theresults

surfacede

contam

inationof

tubof

syrin

geba

rrels

1.Sm

artE

BTMsystem

canguaran

teethedo

serate

levelof

“25

kGy”

2.EB

dose

hasn

otpe

netrated

into

theinside

ofthetub

3.Re

sidu

alozon

econcen

trationinthetubs

were

“0.01

ppm

(Max)”

4.Tempe

rature

riseinthetubs

wereconformed

“<0.1

”5.

Anyinflu

ence

oftheEBe

amirrad

iatio

nto

thetabs,and

totheba

rrels

6.To

keep

unidire

ctiona

lairflo

wdu

ringsterilizing

Pharam

aProcess20

15AirexCo

.,Ltd.

Page 41: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Utilizing

EBSterilizatio

nforV

ialCon

tainer

into

anIsolated

Asep

ticFilling

Line

Case

stud

yof

applicationof

LowVo

ltage

EB

Page 42: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Exam

ples

ofthesurfa

ceEB

sterilizatio

nforsyringe

containe

rsare

rare

now

Noresults

sofarh

asbe

enfoun

dinthat

ofthevialcontaine

rs

CompleteIn

Line

process

Qualityassuranceto

beincreased.(M

oreeffectivecomparedwith

OffLine

configurationinthemanagem

enta

spect.)

Easy

tope

rform

thesterility

validation.

ToachievetheKillrate

25kG

yon

who

lesurfaces

Stabilizatio

nof

theconveyingprocess

Establish

ingof

sterility

validation

Deterio

ratio

nof

thecontaine

rs?

Prod

uct’s

change

inthenature

?

EBSterilizatio

nforp

lasticvialcontaine

rs

Effectsinthesolutio

n

Req

uire

d K

ill ra

te

Issu

es

Page 43: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Lyop

Lyop

Layout

ofvialfillin

gprocess

combine

dwith

EBsterilizatio

n

Filling

area

EBAirw

ashing

Containe

rsupp

ly

Isolator(VHP

decontam

ination)

EBtunn

elisinstalledbefore

thefillingprocess.

Vialsc

leaned

byairspray

forb

eing

transferredto

EBVialsa

redirectlysterilizedby

the3u

nitsEbe

ams

Filledwith

theliquidprod

uct,then

willbe

conveyed

tothe

lyop

hilizer

Pharam

aProcess20

15AirexCo

.,Ltd.

Page 44: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Out

view

offillin

gprocess

combine

dwith

vialEB

sterilizatio

n

VTR

Pharam

aProcess20

15AirexCo

.,Ltd.

Page 45: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Summeryof

theresults

UtilizingEB

Sterilizatio

nforV

ialCon

tainers

1.System

canguaran

teethedo

serate

levelo

f“

25kG

y”on

who

lesurfaceof

vialcontaine

rs2.

Anyinflu

ence

oftheEBe

amirrad

iatio

nto

the

vialcontaine

rs3.

Tokeep

Grad

eAdu

ringsterilizing

4.Speedof

vialsterilizatio

nis20

0vials/min

5.FD

Aap

proved

Pharam

aProcess20

15AirexCo

.,Ltd.

Page 46: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

1.Th

epa

rameterstocontrolthe

EBdo

seissimply

show

nas

inbe

low

Eelectronacceleratin

gvolta

geEelectrontube

current

Obstacle’sm

ovingspeed

Obstacle’sd

istance

Lesson

sLearned

2.Lowvolta

gean

dlowcurren

tEBha

smany

advantages

asinbe

low

Inlineprocessisd

evelop

edUniform

dose

mapping

LowOzone

gene

ratio

nEasy

keep

unidire

ctionalflowandGradeA

Lead

coverisu

nnecessary

Pharam

aProcess20

15AirexCo

.,Ltd.

Page 47: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Evalua

tionof

tubsurface

decontam

inationto

introd

uceit

into

anasep

ticfillin

gisolator

Pharam

aProcess20

15AirexCo

.,Ltd.

Page 48: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Summary1

1.ThesePFSprod

uctio

nscanbe

expe

cted

togrow

upinthe

future

2.Itisacrucialissue

howto

introd

ucene

stsyrin

getubs

into

aniso

lator

3.Ithasb

eenclearn

owthat

contam

inationriskisinvolved

inifintrod

ucingthetubs

throughmou

seho

leinto

theiso

lator

with

debagging,Then

, you

need

totake

areallycareful

attentioninusingthismetho

d.4.

Ontheothe

rhand,thebe

stsolutio

nforintrodu

cing

tubs

into

aniso

latorw

ouldbe

tousetheLowvolta

geEbe

amsterilizatio

nsystem

that

canpe

rfectlydisin

fecttheou

ter

surfaceof

thetubs.

Page 49: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Summary2

5.Thelowvolta

geEbe

amsterilizatio

nsystem

caneasily

shieldXray,andadditio

nally

that

haslotsof

advantages

such

asthepriceandthelifetim

e.6.

Inthesedays,thisE

beam

system

hasb

eeninitiated

toapplyforthe

sterilizatio

nof

containe

rssuch

asforv

ials,

Inadditio

n,ne

wapplications

ofthissystem

forn

ewtechno

logies

likeRe

gene

rativ

emed

icine,Nan

ofilm

and

Microne

edlesa

restarted,itwou

ldbe

comeakey

techno

logy

forthe

pharmaceu

ticalmanufacturin

ginthe

future.

Para

digm

shi

ft

Page 50: Kawasaki co.,Ltd. Koji Airexmedia.firabcn.es/content/S109015/Presentaciones/kawasaki_koji.pdfCase study of the application of Low Voltage EB 7. Lesson learned 8. Summer y Agenda 9

Ifyouha

vean

yqu

estio

ns,

please

contactm

eby

email

kawasaki@

airexx.co.jp

Than

kyouvery

much

fory

oura

tten

tion