KARACHI SHIPYARD & ENGINEERING WORKS LTD (KS&EW)

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KARACHI SHIPYARD & ENGINEERING WORKS LTD (KS&EW) (Product Range, Capabilities, Facilities) P.O.Box No 4419, Karachi 74000, Pakistan Ph:+92 21 99214045 (20 Lines), Fax: +92 21 99214020, 99214030, E-mail: [email protected] www.karachishipyard.com.pk

Transcript of KARACHI SHIPYARD & ENGINEERING WORKS LTD (KS&EW)

Page 1: KARACHI SHIPYARD & ENGINEERING WORKS LTD (KS&EW)

KARACHI SHIPYARD & ENGINEERINGWORKS LTD (KS&EW)

(Product Range, Capabilities, Facilities)

P.O.Box No 4419, Karachi 74000, PakistanPh:+92 21 99214045 (20 Lines), Fax: +92 21 99214020, 99214030,

E-mail: [email protected]

Page 2: KARACHI SHIPYARD & ENGINEERING WORKS LTD (KS&EW)

Tel: +92 21 99214045 (20 Lines), Fax: + 92 21 99214020, 99214030.

Email: [email protected]

www.karachishipyard.com.pk

Karachi Shipyard & Engineering Works Ltd (KS&EW) P.O.Box No 4419, Karachi 74000, Pakistan168

KARACHI SHIPYARD & ENGINEERINGWORKS LTD (KS&EW)

Karachi Shipyard & Engineering Works (KS&EW) was established in mid �fties as a project of Pakistan Industrial Development Corporation (PIDC) and incorporated as a public limited company in 1957. KS&EW is entirely owned by Government of Pakistan and working as an autonomous commercial organization under Ministry of Defence Production. It is managed by a Board of Directors with Managing Director as the Chief Executive. KS&EW is Integrated Management System (ISO 9001 : 2015, ISO 14001 : 2015 & OHSAS 18001 : 2007) certi�ed from M/s Lloyds Quality Assurance UK.

KS&EW is situated at west wharf Karachi and spread over an area of 71 acres. It has a large shipbuilding hall, two block fabrication areas, three shipbuilding berths, two graving docks, a well equipped machine shop and a large grit blasting and painting facility with modern machinery for paint application under controlled environment as per international standards. A Ship Lift & Transfer System with a lifting capacity of 7881 tons and 13 in number parking stations is being installed which is progressing towards completion.

KS&EW is the only shipyard and oldest heavy engineering establishment of Pakistan catering for the shipbuilding, ship repair and general / heavy engineering. It has played a historical role in transferring of technologies and broadening the industrial base of the country.

Introduction

Page 3: KARACHI SHIPYARD & ENGINEERING WORKS LTD (KS&EW)

Tel: +92 21 99214045 (20 Lines), Fax: + 92 21 99214020, 99214030.

Email: [email protected]

www.karachishipyard.com.pk

Karachi Shipyard & Engineering Works Ltd (KS&EW) P.O.Box No 4419, Karachi 74000, Pakistan169

KARACHI SHIPYARD & ENGINEERINGWORKS LTD (KS&EW)

Shipbuilding

The sizes of these berths are as under:

BERTH LENGTH WIDTH CAPACITY TDW

# 1# 2# 3

213 M169 M118 M

31 M23 M23 M

26,00015,0006,000

Multi Mission F22P Frigate

Principal Characteristics

Main Role IncludesLength overall Breadth Depth Draught (max) Displacement (full load) Speed RangeComplement

123 m13.20 m10.20 m5.10 m2980 tons29 knots4000 NM183

Air defence of a force operating at sea or convoy in a particular areaInterdiction of hostile surface combatants and commerce raiding Patrolling, monitoring and protection of EEZRadiate combat power in the area of interestUndertake heliborne operations

Principal Characteristics(with MESMA)

Other features include :

Length overall External diameter Displacement Operation depth Max. speedEndurance (provisions/spares)

76.24 m6.80 m1730 tons320 m20 knots68 days

Stealth capabiltiy Air independent propulsion Long endurance State of the art weapons and sensors Stand o� attack capability

Agosta 90B Submarine

The F22P (Zul�qar Class Frigate) is a multi mission frigate with state of the art weapon and combat system is a prestigious addition to Pakistan Navy Fleet. The frigate carry Harbin Z-9 helicopter and are armed with a 76 mm gun, 30mm type 730B close-in weapons systems, FM-90N surface-to-air missiles, C-802 surface-to-surface missiles, ET-52C torpedoes and RDC-32 anti-submarine rockets.

KS&EW has participated in the construction of modern AGOSTA 90 B submarines currently in service with Pakistan Navy. Construction involved ToT element in which a number of KS&EW engineers were trained by DCN, France. Construction of all three submarines has been completed and retro�tting of MESMA AIP System is in progress as a second phase of the project.

AGOSTA 90B submarine features higher performance with modern combat system, increased level of automation, increased endurance with MESMA AIP, a deeper diving capability of 320m and reduced acoustic signatures through installation of new suspension and isolation system for onboard machinery.

KS&EW is basically designed to build and repair ships. Since 1957 when it commenced its commercial production, it has built over 450 vessels of di�erent types and sizes for national / international clients. It is well equipped to built various types of ships upto 26,000 TDW including tugs, Dredgers, Hopper barges, Ferries, Fishing trawlers, Launches and Special purpose craft etc. There are three shipbuilding berths, each equipped with cranes and allied facilities where construction of vessels can be undertaken simultaneously.

Page 4: KARACHI SHIPYARD & ENGINEERING WORKS LTD (KS&EW)

Tel: +92 21 99214045 (20 Lines), Fax: + 92 21 99214020, 99214030.

Email: [email protected]

www.karachishipyard.com.pk

Karachi Shipyard & Engineering Works Ltd (KS&EW) P.O.Box No 4419, Karachi 74000, Pakistan170

KARACHI SHIPYARD & ENGINEERINGWORKS LTD (KS&EW)

Principal Characteristics

Principal Characteristics Weapons / Equipment

Principal Characteristics

Main Features Include

-

Length overall Height overall Pressure hull diameterPressure hull length Displacement Operation depth Max. speedEndurance

28.28 m5.59 m2.30 m19.10 m110 tons100 m09 knots1000 NM

Complement 14 (6+8)Armament -Torpedo Firing Tubes

-Mine Laying Hook

Main Features Include

Stealth capabiltiy Quiet transitingShallow water operations Sneak operationsCommando operationsSurveillance and intelligence missions

Midget Submarine Maritime Patrol Vessel

Length Breadth Draught Displacement Max. speed RangeWeapons

95m11.2 m3.5 mM1500 tons26 knots3500 NM1 x 30 mm gun2x 12.7 mm gun

Navigational radar Sensors

Maritime security operationsPatrolling and policing operationsOperations against asymmetric threatsSurveillance of EEZ and �shery protectionPollution control and disaster managementEmergency medical and life supportSearch and rescue

Fitted for arrangement of addition weapons as per client requirement

Jalalat Class Missile Boat

Length overall Breadth Depth Draught Displacement SpeedComplement

39.0 m6.70 m3.60 m1.64 m200 tons25 knots25

Surface to surface missile Radar controlled naval guns Decoy launcher EW system

This type of Mini Submarine can be used for various purposes like attacking enemy units in harbour with Frogmen/Charriots, at sea with torpedos, at shore installations by commandos etc. Other uses include mine laying, defensive barrier in shallow waters, advance pickets duties, intelligence gathering etc.

Page 5: KARACHI SHIPYARD & ENGINEERING WORKS LTD (KS&EW)

Tel: +92 21 99214045 (20 Lines), Fax: + 92 21 99214020, 99214030.

Email: [email protected]

www.karachishipyard.com.pk

Karachi Shipyard & Engineering Works Ltd (KS&EW) P.O.Box No 4419, Karachi 74000, Pakistan171

KARACHI SHIPYARD & ENGINEERINGWORKS LTD (KS&EW)

Floating Dock

Lifting capacity Length overall Breadth overall Depth overall Dimensions of pontoon Breadth of each wingwall Number of pontoons

1,000 — 5,000 Tons167.00 M29.00 M14.00 M29x 15x 2.50 M3.50 M10

Principal Characteristics

Principal Characteristics

Principal Characteristics

Main Role Includes

Class A + 100

Fast Attack Craft (MISSILE)

Length overall Breadth Depth Draught Displacement Speed (max)Endurance

63 m8.8 m4.5 m2.4 m560 tons30 knots1000 NM

Anti surface warfareSurveillance and policing of EEZSearch and rescue

17,000 Tons Fleet Tanker

Length overall Beam (max) Displacement Draft (Deep) Speed Range ComplementReplenishment posts

156 m22m16900 tons7.0m20 knots10,000 NM206 personnel 2 (Plus SternFueling Capability)8000 tons150 tons1000 tons

F-76 /HSDO JP-5Fresh water

Main Role Includes

State of the Art Floating Dock facility indigenously constructed at KS&EW. Built in various sizes ranging from 1000 — 5000 tons lifting capacity, the dock provides extremely sophisticated mini dockyard facilities at point of choice. The facility is extremely useful for ports not having Dry Docks. Can be towed and parked at small ports for use as required.

Fast Attack Craft (Missile) has a stealthier design with state of the art missile and combat system.

Provide logistic support to �eet units at seaCarryout limited SAR operations through embarked helicopter Conduct ASW /ASU operations through embarked helicopterProvide limited medical support to �eet units at sea

Page 6: KARACHI SHIPYARD & ENGINEERING WORKS LTD (KS&EW)

Tel: +92 21 99214045 (20 Lines), Fax: + 92 21 99214020, 99214030.

Email: [email protected]

www.karachishipyard.com.pk

Karachi Shipyard & Engineering Works Ltd (KS&EW) P.O.Box No 4419, Karachi 74000, Pakistan172

KARACHI SHIPYARD & ENGINEERINGWORKS LTD (KS&EW)

32 Tons Bullard Pull Tug

Berthing and dry movements of ships and submarinesTowing and maneuvering of ships, submarines

Assist during docking and undocking operations

Principal Characteristics

Main Role Includes

Length Breadth Draught Displacement Speed Main enginesPropulsion system

34.0 m9.4 m3.1 m481 tons12.0 knots02 x 1342 kWAzimuth drive

Ship Repair

Dry Dock Dimensions Cranes Capacity TDW# 1# 2

186 X 27 M170 X 24 M

30 T & 10 T15 T & 10 T

26,00018,000

Associated facilities available for Ship Repair includes

Repair facilities for steam and motor vesselsFacilities for repairs of main and auxiliary machineryRepairs of marine and stationary boilersAlterations and conversion of under water hull as well as super structureInsulation, lagging, �ooring and brick work facility

SHIPS UNDER REPAIR AT DRY DOCKS

Quay Walls

Quay Walls LengthNorth

Ancillary facilities like:

South500 Meters165 Meters

Other Facilities Include

Shore electric supplyGas supplyFire �ghting equipment

Well-equipped facilities exist at KS&EW for undertaking all types of above and under water repairs of ships and o�shore drilling rigs. Above water repairs of vassels upto 26,000 TDW can be undertak-en at KS&EW Docks, which have following capacities.

In addition to two Dry Docks, KS&EW houses two Quay Walls measuring 500 M & 165 M respectively for above water repairs. Both the berths are equipped with cranes and supported by other related infrastructure to undertake repairs in an expeditious manner.

Page 7: KARACHI SHIPYARD & ENGINEERING WORKS LTD (KS&EW)

Tel: +92 21 99214045 (20 Lines), Fax: + 92 21 99214020, 99214030.

Email: [email protected]

www.karachishipyard.com.pk

Karachi Shipyard & Engineering Works Ltd (KS&EW) P.O.Box No 4419, Karachi 74000, Pakistan173

KARACHI SHIPYARD & ENGINEERINGWORKS LTD (KS&EW)

General Engineering

Major Projects UndertakenBarrage gates for Guddu barrage 58Complete cane sugar plants 10

Flood light towers for stadiums 08Gas puri�cation plants (Pak Oil Fields) 04

LPG storage tanks 85Industrial boilers 30Components for cements plants variousCastings for ICl soda Ash 1000 tonsPortal /Lu�ng cranes 08Sewage treatment plants 04

KS&EW has established Foundries in 2014.The followings Furnaces installed:

1. Cupola furnaces: 10 ton / hour2. Induction furnace: 5 ton capacity3. Induction furnace: 1.5 ton capacity4. Non ferrous furnace: 300 Kg capacity

General Engineering Products

LPG Storage Tanks

Fuel Storage Tanks

Over Head

Portal Cranes

KS&W can rightly be called “The �rst major steel industry of Pakistan”. Although it is designed for series production of ocean going vessels, its role in the support of industry and developmental engineering is very well Known and prominent. It has a long record of service to industry and during slump in the shipping industry, has promoted further diversi�cation of the general engineering activities.

Page 8: KARACHI SHIPYARD & ENGINEERING WORKS LTD (KS&EW)

Tel: +92 21 99214045 (20 Lines), Fax: + 92 21 99214020, 99214030.

Email: [email protected]

www.karachishipyard.com.pk

Karachi Shipyard & Engineering Works Ltd (KS&EW) P.O.Box No 4419, Karachi 74000, Pakistan174

KARACHI SHIPYARD & ENGINEERINGWORKS LTD (KS&EW)

General Engineering Products

Fire Tube Boilers

Industrial Boilers Cranes Steel Structure

Sugar Plants

Gantry Cranes

Sewage Treatment Plant 15000 GPD

Page 9: KARACHI SHIPYARD & ENGINEERING WORKS LTD (KS&EW)

Tel: +92 21 99214045 (20 Lines), Fax: + 92 21 99214020, 99214030.

Email: [email protected]

www.karachishipyard.com.pk

Karachi Shipyard & Engineering Works Ltd (KS&EW) P.O.Box No 4419, Karachi 74000, Pakistan175

KARACHI SHIPYARD & ENGINEERINGWORKS LTD (KS&EW)

Material Testing Laboratory

KS&EW Central Laboratory was established in 1960, though, initially for rendering assistance to quality control & checks on KS&EW's projects. The scope of work has now been extended to undertake variety of test services like metallurgical analysis, mechanical, physical, chemical and welding tests required for various outside agencies / clients. These also cover the chemical composition and testing of metals, ferrous and non-ferrous, alloys, refractory, cement etc. The tests are carried out in accordance with BSS/ASTM

-er's requirement.

KS&EW provide following testing services to its valued customers:

Mechanical / Physical test of ferrous / non ferrous metalsNon-Destructive Testing (NDT)

Galvanizing testsMinerals & RefractoryFire & Bentonite ClaysDolomaite, Lime Stone & MagnesiteFeldspar & FlaouriteChromiteGypsumAll kinds of OresSilica & River SandFire and other types of BricksAcid Resistance BricksCement / Sulphate Resistance CementFerro-AlloysPig iron, Plain Steel, Cast lron & Alloys SteelBrass, Bronze, All kinds of Non-Ferrous MetalsSodium SilicateNon-Ferrous ingotsCalibration of measuring & Test EquipmentLoad TestingHydrotest