Jeep Cherokee XJ 1995-1999 Introduction
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Transcript of Jeep Cherokee XJ 1995-1999 Introduction
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INTRODUCTION
CONTENTS
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DESIGNATIONS, LABELS/PLATES, CODES ANDDIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MEASUREMENT AND TORQUESPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . 11
DESIGNATIONS, LABELS/PLATES, CODES AND DIMENSIONS
INDEX
page pageEngine and Transmission/Transfer Case
Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5International Vehicle Control and Display Symbols . . 5Major Component Identification . . . . . . . . . . . . . . . . 5Trailer Towing Specifications . . . . . . . . . . . . . . . . . . 5Vehicle Code Plate . . . . . . . . . . . . . . . . . . . . . . . . . 4
Vehicle Designations . . . . . . . . . . . . . . . . . . . . . . . . 1Vehicle Dimension Data . . . . . . . . . . . . . . . . . . . . . 5Vehicle Identification Number (VIN) Plate . . . . . . . . . 4Vehicle Load Data . . . . . . . . . . . . . . . . . . . . . . . . . 5Vehicle Safety Certification Label . . . . . . . . . . . . . . . 4
VEHICLE DESIGNATIONSThe Vehicle Code Designations chart lists the vehi-
cle description and code for Cherokee and Wranglervehicles. The codes are used to identify vehicle typesin charts, captions and in service procedures. The ve-hicle codes are different than the Vehicle Identifica-tion Number (VIN) or the wheelbase/model code.
The following illustrations shows the labels, decalsand plates as well as locations on each vehicle.
VEHICLE CODE DESIGNATIONS
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VEHICLE SAFETY CERTIFICATION LABELA vehicle safety certification label (Fig. 1) is at-
tached to every Jeep vehicle. The label certifies thatthe vehicle conforms to all applicable Federal MotorVehicle Safety Standards. The label also lists: Gross vehicle weight rating (GVWR) and the grossfront and rear axle weight ratings (GAWRs) based ona minimum tire rim size and a maximum cold tireinflation pressure. Month and year of vehicle manufacture. Vehicle identification number (VIN). Type of vehicle. Month, day and hour (MDH) of final assembly.
The label is located on the driver-side door shut-face.
VEHICLE IDENTIFICATION NUMBER (VIN) PLATEThe Vehicle Identification Number (VIN) plate is
located on the lower windshield fence near the leftA-pillar. The VIN contains 17 characters that providedata concerning the vehicle. Refer to the VIN decod-ing chart to determine the identification of a vehicle.
The Vehicle Identification Number is also imprintedon the: Body Code Plate. Vehicle Safety Certification Label. Frame rail.
To protect the consumer from theft and possiblefraud the manufacturer is required to include aCheck Digit at the ninth position of the Vehicle Iden-tification Number. The check digit is used by themanufacturer and government agencies to verify theauthenticity of the vehicle and official documentation.The formula to use the check digit is not released tothe general public.
VEHICLE CODE PLATEA metal vehicle code plate is attached to the left
(driver) side of the dash panel in the engine compart-ment (Fig. 2). There can be a maximum of seven rowsof vehicle information imprinted on the plate. Theinformation should be read from left to right, startingwith line 1 at the bottom of the plate up through line7 (as applicable) at the top of the code plate.
Refer to the decoding chart to decode lines 1 upthrough 3.
Lines 4 through 7 (if used) on the vehicle code plateare imprinted on the plate (in sequence) according tothe following:
VEHICLE IDENTIFICATION NUMBER (VIN) DECODING
Fig. 1 Vehicle Safety Certification LabelTypical
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3-character sales code. 3-digit numerical code. 6-digit SEC code.
If there is not enough space left in the row for allof the 6-digit SEC code (if used): The unused space will remain blank. The code will be listed in the next row.
The last nine positions of row 7 will contain a2-digit code, when applicable, and a 6-digit gatelineserial number (same as the last 6 numbers of theVIN).
The last code imprinted on a vehicle code plate willbe followed by the imprinted word END. When twovehicle code plates are required, the last availablespaces on the first plate will be imprinted with theletters CTD (for continued).
When a second vehicle code plate is necessary, thefirst four spaces on each row will not be used becauseof the plate overlap.
ENGINE AND TRANSMISSION/TRANSFER CASEIDENTIFICATION
When required, refer to Group 9, Engines for allengine identification data. Refer to Group 21, Trans-missions for all transmission/transfer case identifica-tion data.
MAJOR COMPONENT IDENTIFICATIONWhen required, refer to the applicable service infor-
mation group for major component identificationdata.
VEHICLE DIMENSION DATAThe vehicle dimension data charts list the exterior
and interior dimensions for each type of Jeep vehicle.
VEHICLE LOAD DATAThe Vehicle Load Data chart lists the following in-
formation: Gross vehicle weight rating (GVWR). Gross axle weight ratings (GAWR). Cargo weight. Passenger weight for each Jeep type/body style.
TRAILER TOWING SPECIFICATIONSThe Trailer Towing Specification chart provide:
Minimum Vehicle requirements. The maximum trailer tongue weight. The maximum trailer weight. The maximum combined weight of the trailer/load/towing vehicle with a specific engine/transmission/axle combination.
INTERNATIONAL VEHICLE CONTROL AND DISPLAYSYMBOLS
Most of the graphic symbols illustrated in the fol-lowing chart are used to identify various instrumentcontrols and displays.
Fig. 2 Vehicle Code PlateVEHICLE CODE DECODING
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VEHICLE DIMENSION DATA
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VEHICLE LOAD DATAXJ
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VEHICLE LOAD DATAYJ
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TRAILER TOWING SPECIFICATIONS
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VEHICLE CONTROL AND DISPLAY SYMBOLS
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MEASUREMENT AND TORQUE SPECIFICATIONS
INDEX
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Metric and English/Sae Conversion . . . . . . . . . . . . 11Specification Notations . . . . . . . . . . . . . . . . . . . . . 11
Torque Specifications . . . . . . . . . . . . . . . . . . . . . . 11
SPECIFICATION NOTATIONS
WARNING: THE USE OF INCORRECT ATTACHINGHARDWARE CAN RESULT IN COMPONENT DAM-AGE AND/OR PERSONAL INJURY.
It is important to retain the original attachinghardware for assembly of the components. If the at-taching hardware is not reusable, hardware withequivalent specifications must be used.
METRIC AND ENGLISH/SAE CONVERSIONThe following chart will assist in converting metric
units to equivalent English and SAE units, or viseversa.
TORQUE SPECIFICATIONS
TORQUE CHARTSA torque chart for fasteners is provided at the end
of each group (of service information). Refer to theTorque Specifications chart to determine torque val-ues not listed in the group.
It is important to be aware that the torque valueslisted in the chart are based on clean and dry boltthreads. Reduce the torque value by 10 percent whenthe bolt threads are lubricated and by 20 percent ifnew.
BOLT THREAD AND GRADE/CLASSIDENTIFICATION
THREAD IDENTIFICATIONSAE and metric bolt/nut threads are not the same.
The difference is described in the Thread Notationchart.
GRADE/CLASS IDENTIFICATIONThe SAE bolt strength grades range from grade 2 to
grade 8. The higher the grade number, the greaterthe bolt strength. Identification is determined by theline marks on the top of each bolt head. The actualbolt strength grade corresponds to the number of linemarks plus 2. The most commonly used metric boltstrength classes are 9.8 and 12.9. The metric strengthclass identification number is imprinted on the headof the bolt. The higher the class number,
CONVERSION FORMULAS AND EQUIVALENT VALUES
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TORQUE SPECIFICATIONS
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the greater the bolt strength. Some metric nuts are
imprinted with a single-digit strength class on thenut face. Refer to the bolt identification and boltstrength chart.
METRIC CONVERSIONRefer to the chart to convert torque values listed in
metric Newton-meters (Nzm). Also, use the chart toconvert between millimeters (mm) and inches (in.)
THREAD NOTATIONSAE AND METRIC
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BOLT IDENTIFICATION
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BOLT STRENGTH
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METRIC CONVERSION
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INTRODUCTIONDESIGNATIONS, LABELS/PLATES, CODES AND DIMENSIONSVEHICLE DESIGNATIONSVEHICLE CODE DESIGNATIONS
VEHICLE SAFETY CERTIFICATION LABELVEHICLE CODE PLATEVEHICLE IDENTIFICATION NUMBER (VIN) PLATEVEHICLE IDENTIFICATION NUMBER (VIN) DECODING
ENGINE AND TRANSMISSION/TRANSFER CASE IDENTIFICATIONMAJOR COMPONENT IDENTIFICATIONVEHICLE CODE DECODING
VEHICLE DIMENSION DATAVEHICLE LOAD DATATRAILER TOWING SPECIFICATIONSINTERNATIONAL VEHICLE CONTROL AND DISPLAY SYMBOLSVEHICLE DIMENSION DATAVEHICLE LOAD DATAXJVEHICLE LOAD DATAYJTRAILER TOWING SPECIFICATIONSVEHICLE CONTROL AND DISPLAY SYMBOLS
MEASUREMENT AND TORQUE SPECIFICATIONSSPECIFICATION NOTATIONSBOLT THREAD AND GRADE/CLASS IDENTIFICATION
METRIC AND ENGLISH/SAE CONVERSIONTORQUE SPECIFICATIONSTORQUE CHARTSCONVERSION FORMULAS AND EQUIVALENT VALUESTORQUE SPECIFICATIONSTHREAD NOTATIONSAE AND METRICMETRIC CONVERSIONBOLT IDENTIFICATIONBOLT STRENGTHMETRIC CONVERSION