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ITER catalogue for I&C products - Slow controllers PLC

This document contains the list of Siemens S7 components to be used within Plant Systems for slow controls and SIL-2 and 3 purposes.

Approval Process Name Action AffiliationAuthor Evrard B. 22-Jan-2013:signed IO/DG/DIP/CHD/CSD/PCICoAuthorReviewers Yonekawa I. 25-Jan-2013:recommended IO/DG/DIP/CHD/CSD/PCIApprover Wallander A. 05-Feb-2013:approved IO/DG/DIP/CHD/CSD

Document Security: level 1 (IO unclassified)RO: Evrard Bruno

Read Access AD: ITER, AD: External Collaborators, AD: Division - Control System Division - EXT, AD: Section - CODAC - EXT, AD: Section - CODAC, project administrator, RO, LG: PLC group, LG: CODAC team, AD: Section - Plant Control and Instrumentation

IDM UID

333J63VERSION CREATED ON / VERSION / STATUS

13 Dec 2012 / 3.1/ Approved

EXTERNAL REFERENCE


Change Log

Title (Uid) Version

Latest Status Issue Date Description of Change

ITER catalogue for I&C products - Slow controllers PLC (333J63_v3_1)

v3.1 Approved 13 Dec 2012

- Update of Satelite Documents picture.

- Update Reviewers and Approver

- Addition of Exploded view for s7-400 Rack


v3.0 Signed 03 Dec 2012

Complete Re-shuffling.

References moved to another living document

Addition of gudielines for architectures


v2.0 In Work 22 Oct 2012

Catalog organization completely Re-shuffled.

TAble of Content is different.


v1.7 Approved 09 Feb 2011

Version updated after PCDH review.


v1.6 Signed 06 Jan 2011

New RO: B Evrard


v1.5 Signed 17 Nov 2010

Add 6ES7971-0BA00 within section 3.4.2

Add 6ES7952-1AM00-0AA0 within section 3.5.3

Add 6ES7960-1AA04-0XA0 within section 3.5.3

Add section 3.5.7

Add 6ES7922-3BD00-0AS0 within section 3.6.5

Add 6ES7922-3BD00-0AN0 within section 3.6.5


v1.4 Signed 28 Oct 2010

Replace 6ES7307-1EA00-0AA0 by 6ES7307-1EA01-0AA0 within section 3.1.2

Add reference S7 PLC ordering process (https://user.iter.org/?uid=3Q6UQ3)


v1.3 Signed 22 Oct 2010

Replace 6ES7390-1BC00-0AA0 by 6ES7390-1AJ30-0AA0 within section 3.1.1

Replace 6ES7341-1CH02 by 6ES7341-1CH02-0AE0 within section 3.1.5

Replace 6ES7193-4CC20-0AA0 by 6ES7193-4CC30-0AA0 within section 3.3.2

ITER catalogue for I&C products - Slow

v1.2 Signed 31 Aug Update of documentation links, minor syntax


controllers PLC (333J63_v1_2)

2010 changes, change of module references:

Replace 6ES7 317-2EK13-0AB0 by 6ES7 317-2EK14-0AB0 within section 3.1.3

Replace 353-1AH01-0AE0 by 6ES7353-1AH01-0AE0 within section 3.2.6

Replace 6ES7 75710-8MA11 by 6ES5710-8MA11 within section 3.3.1

Replace 6ES7 8GL11-0AA0 by 6ES7 8LG11-0AA0 within section 3.3.3

Replace 6ES7 416-3 PN 3ER05-0AB0 by 6ES7 416-3ER05-0AB0 within section 3.4.3

Replace 6GK7 443-1EX20-0EX0 by 6GK7 443-1EX20-0XE0 within section 3.4.4

Replace 6ES7 414-FH by 6ES7414HM14-0AB0 within section 3.5.3

Replace 6ES7 960-1AA04-5BK0 by 6ES7 960-1AA04-0XA0 within section 3.5.5

Replace 6ES7153-1BK00-0AB0 by 6ES7153-1BK00-0XB0 within section 3.5.5

Replace 6ES7326-1BK01-0AB0 by 6ES7326-1BK02-0AB0 within section 3.6.4

Replace 6ES7326-2BF01-0AB0 by 6ES7326-2BF10-0AB0 within section 3.6.4

Replace 6ES7650-1KA11-7XX0 by 6ES7650-1AK11-7XX0 within section 3.6.5

Replace 6ES7 138-4CF02-0AA0 by 6ES7138-4CF03-0AB0 within section 3.7.2

Replace 6ES7 953-8GL11-0AA0 by 6ES7953-8LG11-0AA0 within section 3.7.3


v1.1 Approved 01 Feb 2010

Updated for version %5.1 of PCDH


v1.0 Signed 10 Dec 2009

PLC Software Engineering Handbook Page 1 of 22

Table of Contents

Table of Contents ........................................................................................................................1Table of Figures...........................................................................................................................21 Introduction.........................................................................................................................3

1.1 Purpose of document ..................................................................................................31.2 Scope.............................................................................................................................31.3 Acronyms.....................................................................................................................41.4 Definitions....................................................................................................................41.5 Reference Documents .................................................................................................4

2 Reference system.................................................................................................................53 System Selection ..................................................................................................................6

3.1 Controller type selection.............................................................................................73.2 CPU Rack Selection ....................................................................................................83.3 IO Racks Selection ....................................................................................................103.4 Field Network Selection............................................................................................11

4 Systems Composition ........................................................................................................124.1 Mid range PLCs: s7-300..........................................................................................124.2 High range PLCs: s7-400.........................................................................................124.3 I/O modules ET200S.................................................................................................154.4 I/O modules ET200M ...............................................................................................154.5 High Availability, High range PLCs: s7-400 “H”..................................................154.6 Fail-Safe, Mid range PLCs: s7-300 “F” ..................................................................164.7 Fail-Safe, High range PLCs: s7-400 “F”.................................................................164.8 High Availability, Fail Safe, High range PLCs: s7-400 “FH” .............................164.9 Fail-Safe I/O modules ET200S –“F” .......................................................................174.10 Fail-Safe I/O modules ET200M –“F”......................................................................174.11 Accessories .................................................................................................................18

5 Networks ............................................................................................................................196 Cubicle Monitoring System..............................................................................................207 Software Packages ............................................................................................................218 Annexe: Siemens Reference List......................................................................................22

Document Title Page 2 of 22

Table of FiguresFigure 1: PCDH documents for plant control system design phase ____________________3Figure 2: Plant Control System Design Workflow __________________________________6Figure 3: Hardware selection flowchart __________________________________________7Figure 4: CPU Selection flowchart ______________________________________________9Figure 5: Rack s7-400 exploded view. _________________________________________13Figure 6 – Schema of PCDH documents ________________________________________22


1 Introduction

1.1 Purpose of document

Plant Control Design Handbook (PCDH) document defines standards for all ITER plant system instrumentation and control (I&C). These standards are essential in order to achieve an integrated, maintainable and affordable control system to operate ITER. This satellite document of PCDH, “Siemens S7 PLC I/O Catalogue” gives a list of COTS products recommended by ITER Organization. See Figure 1.The purpose of this catalogue is to define the list of modules to be used by the different plant system suppliers across all the domestic agencies and their subcontractors participating in ITER.This catalogue shall be used for every slow control application.If the application requirements are not fulfilled, the deviation procedure will be triggered.Accessories for wiring and installation will be in the appendices.

Core PCDH (27LH2V)Plant system control philosophyPlant system control Life CyclePlant system control specificationsCODAC interface specificationsInterlock I&C specificationSafety I&C specification

PCDH core and satellite documents: v7PS CONTROL DESIGN

Plant system I&C architecture (32GEBH)

Methodology for PS I&C specifications (353AZY)

CODAC Core System Overview (34SDZ5) INTERLOCK CONTROLS

Guidelines for PIS design (3PZ2D2)

Guidelines for PIS integration & config. (7LELG4)

Management of local interlock functions (75ZVTY)

PIS Operation and Maintenance (7L9QXR)

I&C CONVENTIONSI&C Signal and variable naming (2UT8SH)

ITER CODAC Glossary (34QECT)

ITER CODAC Acronym list (2LT73V)

PS SELF DESCRIPTION DATASelf description schema documentation (34QXCP)

CATALOGUES for PS CONTROLSlow controllers products (333J63)

Fast controller products (345X28)

Cubicle products (35LXVZ)

Integration kit for PS I&C (C8X9AE)

PS CONTROL INTEGRATIONThe CODAC -PS Interface (34V362)

PS I&C integration plan (3VVU9W)

ITER alarm system management (3WCD7T)

ITER operator user interface (3XLESZ)

Guidelines for PON archiving (B7N2B7)

PS Operating State management (AC2P4J)

Guidelines for Diagnostic data structure (354SJ3)PS CONTROL DEVELOPMENT

I&C signal interface (3299VT)

PLC software engineering handbook (3QPL4H)

Guidelines for fast controllers (333K4C)

Software engineering and QA for CODAC (2NRS2K)

Guidelines for I&C cubicle configurations (4H5DW6)

CWS case study specifications (35W299)

NUCLEAR PCDH (2YNEFU)

OCCUPATIONAL SAFETY CONTROLSGuidelines for PSS design (C99J7G)

Available and approved

Legend

This document

(XXXXXX) IDM ref.

Slow controllers products (333J63)

Figure 1: PCDH documents for plant control system design phase

In all the document, the commonly used term “I&C” is replaced by “Control System” or “Plant Control System”

1.2 Scope

This document covers Control System Design with conventional controllers, interlock controllers and Occupational Safety Controllers. Nuclear Safety controllers are not covered in this document.

1.3 Acronyms

AI Analogue Input


AO Analogue OutputCIN Central Interlock Network CIS Central Interlock System CODAC COntrol Data Access and Communications COTS Commercial Off the ShelfDA Domestic AgencyDC Direct CurrentDI Digital InputDO Digital OutputI&C Instrumentation & ControlI/O Input / OutputIO ITER OrganizationIEC International Electrotechnical CommissionIP Internet ProtocolLED Light Emitting DiodeNTP Network Time ProtocolPCDH Plant Control Design Handbook PLC Programmable Logic ControllerPS Plant SystemPSH Plant System HostSIL Safety Integrity LevelTBC To Be ConfirmedTBD To Be DefinedUPS Uninterruptible Power Supply1oo2 One out Of Two2oo3 Two out Of Three

1.4 Definitions

1.5 Reference Documents

IDM Number Title[RD 1] PCDH[RD 2] Network Infrastructure[RD 3] Integration Kit[RD 4] PLC Software Engineering Handbook[RD 5] PLC References for Plant Control Systems Design


2 Reference system

In the document, no Manufacture Reference will be mentioned. Every product will be associated to a Short Designation. All Manufacture references are specified in another document: [RD 5]. The reason is that references may change frequently and would make this document obsolete almost every 3 months. So the products are designed by a Short Designation, itself pointing to a Manufacturer reference in the other document.

Example:

Short Designation Description Product Reference Status

CPU317-2 CPU 317-2 PN/DP (2x Eth) 6ES7317-2EK14-0AB0 Active


3 System SelectionThis document assumes that data are already available from the conceptual design phase of the Control System:

- A functional analysis is available- The Control functions have been allocated in some controllers.

This document is a tool to help building the next phase: the detailed architecture. Basically, choosing the hardware for controllers.

ConsolidatedFunctional

Analysis

Conceptual Architecture

Cubicle Design(CAD)

- Control Logic, Feedback Loops, Sequences Diagrams.- HMI Configuration States and Commmands.- Function Reliability Requirements- ...

Electrical Design

Pneumatic Design

Mechanical Design

Process Design

Electronic Devices Design

Plant Control System Design System Manufacture

Detailed Architecture

CADs

Figure 2: Plant Control System Design WorkflowThe following figure is a flowchart representation of the major steps to choose the hardware. Note that the choice of I/O modules and the Field Network Technology can be done in parallel, as both topics are closely related.


START

Controller Type Selection

(Fast, PLC)

PLC Range Selection

(300-400,”F”,”H”)

I/O Selections

END

Network Selection

Figure 3: Hardware selection flowchart

3.1 Controller type selection

While it is not in the scope of this document, here is a suggestion of the different criteria’s to take into account, when choosing between a Fast Controller and a Slow Controller (a PLC). In a scientific experiment, the term “slow control” is used for controllers in charge of the industrial services of the experiment: vacuum, water cooling, steam, etc… While Fast Controllers are usually in charge of functions directly implied in the experiment

- The performance criteria’s. They are exclusive. o If the process requires fast regulation loops, a fast Controller will be used.

Usually PLC analog signals board have poor performances. While it is difficult to give a strict boundary, 0,5Hz can be taken as a magnitude.

o If response time required to discrete events is extremely short, it may be better to consider a Fast Controller. It is also difficult to give a strict boundary, because the PLC reaction time highly depends on the cycle time. 10msecs can be taken as a magnitude.

- Connection to SDN and TCN. PLCs have not interface possible to SDN and TCN, so if the controller requires this interface, it should be a Fast Controller.

- The position of the controller in the experiment. In a scientific experiment, the term “slow control” is used for controllers in charge of the industrial services of the experiment: vacuum, water cooling, steam, etc… While Fast Controllers are usually


in charge of functions directly implied in the experiment. Like diagnostics i.e. The main difference is that we expect industrial services to be stable and we don’t expect them to change a lot. PLCs are perfect for that. While for diagnostics, or Plasma Control in the case of the Tokamak, the algorithms will probably change a lot, following the return of experience of the experiment. With the current development and IT technologies:

o You can compile and deploy 100 Fast Controllers application with one linux command line or with one mouse click.

o You can efficiently keep track of the software modifications in Fast Controllers, and easily reload an older version of you bunch of Controllers.

With PLC you have to modify each controllers individually and modification tracking is really difficult. It can easily turn to a mess. Once a PLC application is closed, better not to re-open it.

- Technical background of the providers and integrators. This criterion is of course very subjective, but if the above criteria’s couldn’t discriminate the choice, it may be better to leave the decision to the provider, according its own experience. Result will be better with a technology that he already masters.

3.2 CPU Rack Selection

When selecting a CPU rack you are confronted to the following choices:o S7-400 or S7-300o FailSafe System (“F”) or conventional one. In Siemens CPU references, usually a “F”

is integrated the short designation and in the reference Ie: “CPU315F-2”, “6ES7315-2FJ14-0AB0”

o High availability System(“H”) or Single system. In Siemens CPU references, usually a “H” is integrated in the short designation and in the reference. Ie: “CPU414-H”, “6ES7414-5HM06-0AB0”. « H » system scan be used as “F Systems” with the addition of a specific software library. “H” system are suitable for High Availability Failsafe Systems.

o The power of the processor : 315,317, 414,417o The size of the memory.

The following flowchart gives guidelines for the 3 first choices according to the following criteria’s:

o Nuclear Safety or SIL>3. These features are out of the scope of this document.o Master in the architecture. o Process Control. In Opposition to “Machine Control”. o Safety or interlock with SIL>=2. This criterion applicable to the Control Loop and is

the outcome of a specific analysis, according to IEC61508 standard. In some cases you may need Hardware suitable for loops with SIL>=2.

o Fault Tolerant, High availability Systems. This criterion is the outcome of a specific analysis, like ie RAMI.


Nuclear Safety or SIL >3?

“300” System

“F” SystemSafety or Interlock SIL >= 2?

Fault-Tolerant, High Availability Requirement?

Out of scope

S7 System

YES

Master in the Architecture

Process

“400" System

“H” SystemYES

END

START

YES

Process ControlYES

YES

Figure 4: CPU Selection flowchart


3.3 IO Racks Selection

When selecting a CPU rack you are confronted to the following choices:o ET200M or ET200So Fail-Safe or Not.

ET200M and ET200S essential differences:o Number of channels available. ET200M is highly integrated. One big module can

integrate up to 64 signals. (this catalogue restricts to 32 signals module)o ET200S can be expended with compatible Siemens Frequency Converters.o ET200S has faster analog modules. So faster Control Loops can be achieved.o ET200M is adapted to “Fast Connect” wiring solutions. ET200S have to be wired

directly on the module.o An ET200S module is smaller than an ET200M and can be mounted on a simple DIN

Rail.

Extract of Siemens Catalogue ST70, 2011 version

ET200S ET200M

o Ex approval to Cat. 3 for Zone 2 acc. to ATEX100 a

o Transmission rates up to 12 Mbit/s

o Ex approval to Cat. 3 for Zone 2 acc. to ATEX100 a

o Transmission rates up to 12 Mbit/s

o Distributed I/O system to degree of protection IP20 with minimal wiring outlay, also for extremely time-critical tasks such as high-speed closed-loop controls

o Discretely-modular design for exact adaptation to the automation task in hand.

o Interface modules available with PROFIBUS DP or PROFINET interfaces

o Can be combined from digital and analog in/output modules, technology modules, motor starters and frequency converters for the control of drives up to 7.5 or 4 kW.

o Exchange of modules during operation (hot swapping), permanent wiring with multi-conductor connection

o Channel-specific diagnostics for high

o Modular I/O system with degree of protection IP20, particularly suitable for user-specific and complex automation tasks

o Can be expanded with S7-300 automation system signal, communication and function modules.

o Applicable Ex analog input or output modules with HART optimize the ET 200M for use in process engineering

o Can be used in redundant systems (S7-400H, S7-400F/FH)

o Consists of a PROFIBUS DP IM 153 connection, up to eight or twelve I/O modules of the S7-300 automation system (assembly with bus connections or active bus modules) and if required a power supply

o Modules can be replaced during operation (hot swapping) with the bus


availabilityo Can be supplied with integrated fiber

optic interface if requiredo FastConnect using unstripped quick

connection technology, screw or spring-loaded terminals

o Slot reservation with spare moduleso Fail-safe DI modules with safety-

related signal processing according to PROFIsafe

Option handling – for simples management of machine options

modules activeo Can be supplied with integrated fiber

optic interface if requiredo Fail-safe digital in/outputs as well as

analog inputs for safety oriented signal processing in accordance with PROFIsafe

o Support of modules with expanded user data, e.g. HART modules with HART minor variables

The choice of Fail-Safe products is driven by the outcome of a specific analysis, according to IEC61508 standard. In some cases you may need Hardware suitable for loops with SIL>=2.

3.4 Field Network Selection

When selecting a Field Network you are confronted to the following choices:- Profibus or Profinet- The Topology

o Staro Ring, o Bus

This topology topic will not be developped here, as it would interfere with other approved documents.The choice between Profibus and Profinet is straightforward. By default choose Profinet, but if your slaves support only Profibus, then choose Profibus. Avoid heterogeneous architectures mixing Profinet and Profibus with bridges. If you application has Profibus and Profinet slaves, then deploy both networks.


4 Systems Composition

4.1 Mid range PLCs: s7-300

Short Designation Pce Description and Characteristics

RAIL-19IN 1 Rail 19"PS300-5A 1 PS 300 5A (1 Slot)CPU317-2 1 CPU 317-2 PN/DP (2x Eth)MMC-2M-EEPROM 1 Micro Memory Card 2MBCP343-1 1 Communication Processor Ethernet


4.2 High range PLCs: s7-400

When building this rack you have to choose the size of the memory and the type of communication Processor. The choice of the communication Processor depends on the required communications features: Connection to the PON, to a Profinet Network and to “Horizontal Communications”.

PS400

CPU416

CP443

2xBAT-400

PCCARD-16MB-RAMOR PCCARD-8MB-RAMOR PCCARD-4MB-RAM

UR2

CPU416-3PS400 CP443-1-ADVCP443-1

CPU Profibus DP Interface

CP443-1-ADV Ethernet Interface

“X1”

CP443-1-ADV Ethernet Interface

“X2”OR

CP443-1 Ethernet Interface

CPU Ethernet Interface

Figure 5: Rack s7-400 exploded view.


UR2 1 Chassis 400 UR2 9 SlotsPS400-10A 1 PS 400 10ABAT-400 2 Back Up Battery 400PCCARD-4MB-RAM 1 Memory PC Card 4MB RAMPCCARD-8MB-RAM 1 Memory PC Card 8MB RAMPCCARD-16MB-RAM 1 Memory PC Card 16MB RAM


CPU416-3 1 CPU 416-3 PN/DP Central Unit. Detailed characteristics listed in datasheets.

Profibus DP Interface

Master DP V0 and V1 Slave DP V0

Ethernet Interface

96 connections maximum Profinet open ie, o TCP : 32Kb)o ISO-on-TCP : 32Kb)o UDP : 1452 Bytes)

S7 communications http server Integrated Switch

CP443-1 1 Communication Processor Ethernet

96 Connections maximum Profinet SEND/RECEIVE:

ISO-on-TCP: 8Kb TCP/IP: 8Kb UDP : 2Kb

Open IE (“T” Blocks) ISO-on-TCP: 1452 Bytes

S7 communications http server DHCP Client NTP Client SNMP v1

CP443-1-ADV 1 Communication Processor Ethernet “Advanced”. This CP has 2 interfaces, and support some more protocols.Detailed characteristics listed in datasheets.

For each Interface: 96 Connections maximum Profinet IRT SEND/RECEIVE:

ISO-on-TCP: 8Kb TCP/IP: 8Kb UDP : 2Kb

Open IE (“T” Blocks) ISO-on-TCP: 1452 Bytes

S7 communications


http server DHCP Client NTP Client SNMP v1 FTP

4.3 I/O modules ET200SShort Designation Pce Description and Characteristics

PM-E 1 Power Module for PM-E electronic ModuleTM-P 1 TM-P Terminal Module for Power SupplyIM151-1 HF 1 Interface Module for linking ET200S to Profibus DP. IM151-3 1 IM151-3 PN Interface module for ET200S IO modulesMMC-128K-EEPROM 1 Micro Memory Card 128 KBSM131-8DI 1 Digital Input Module, 8 DI, 24V, 500v CC isolatedSM131-8DO 1 Digital output Module, 8 DO, 500 V CCSM134-2AI 1 Analog Input Module, 2 AI, 14 bits, 500v CC isolated.SM134-2TC 1 Thermocouple Module, 2 AI, 500 V CC isolated, 16 bitsSM134-2AO 1 Analog Output Module, 2 AO, 13 bits, 500 v CC isolatedSM134-2RTD 1 RTD Module, 2 AI, 500V VDC isolated

TM-E 2 TM-E Terminal Module (5 pieces) for analog or digital module

4.4 I/O modules ET200M


RAIL-19IN-HS 1 Mounting Rail Hot SWAP length: 19 Inches

PS300-5A 1 PS 300 5A (1 Slot)IM153-4 1 IM153-4 High Feature (ProFisafe Compliant)

MMC-128K-EEPROM 1 Micro Memory Card 128 KBBM-PS-IM153 1 Backplane Module PS/IM153SM321-32DI 1 32 DI ModuleSM322-32DO 1 32 DO ModuleSM331-8AI 1 8 AI ModuleSM332-8AO 1 8 AO ModuleBM-2x40 2 Backplane Module 2x40SM300-AM-40P 3 Connector 40p for DI,DO,AO, RTDSM300-AJ-20P 1 Connector 20p for AI,TC

4.5 High Availability, High range PLCs: s7-400 “H”



UR2-2x9 1 Chassis 400 UR2H 18 Slots (2x9)PS400-10A-KR 4 PS 400 10A For Redundant RackBAT-400 8 Back Up Battery 400PCCARD-4MB-RAM 2 Memory PC Card 4MB RAMCPU414-H 2 CPU 414-5H PN/DPCPU416-H 2 CPU 416-5H PN/DPSYNC-10M-5H 2 Synchro Module FO 10m compliant 414-5H

FO-2M 2 Synchro Cable FO 2mFO-10M 2 Synchro Cable FO 10mSYNC-10KM-5H 2 Synchro Module FO 10km compliant 414-5H

CP443-1EX20 2 Communication Processor Ethernet

4.6 Fail-Safe, Mid range PLCs: s7-300 “F”


RAIL-19IN 1 Rail 19"PS300-5A 1 PS 300 5A (1 Slot)CPU315F-2 1 CPU 315F-2 PN/DP MMC-2M-EEPROM 1 Micro Memory Card 2MBCP343-1 1 Communication Processor Ethernet

4.7 Fail-Safe, High range PLCs: s7-400 “F”


UR2 1 Chassis 400 UR2 9 SlotsPS400-10A 1 PS 400 10ABAT-400 2 Back Up Battery 400PCCARD-4MB-RAM 1 Memory PC Card 4MB RAMCPU414-H 1 CPU 414-5H PN/DPCP443-1EX20 1 Communication Processor Ethernet

4.8 High Availability, Fail Safe, High range PLCs: s7-400 “FH”



UR2-2x9 1 Chassis 400 UR2H 18 Slots (2x9)PS400-10A-KR 4 PS 400 10A For Redundant RackBAT-400 8 Back Up Battery 400PCCARD-4MB-RAM 2 Memory PC Card 4MB RAMCPU414-H 2 CPU 414-5H PN/DPCPU416-H 2 CPU 416-5H PN/DP

SYNC-10M-5H 2 Synchro Module FO 10m compliant 414-5H

FO-2M 2 Synchro Cable FO 2mFO-10M 2 Synchro Cable FO 10mSYNC-10KM-5H 2 Synchro Module FO 10km compliant 414-5H

CP443-1EX20 2 Communication Processor Ethernet

4.9 Fail-Safe I/O modules ET200S –“F”

TBC

4.10Fail-Safe I/O modules ET200M –“F”


RAIL-19IN-HS 1 Mounting Rail Hot SWAP length: 19 InchesPS300-5A 2 PS 300 5A (1 Slot)IM153-2 2 IM 153-2BM-IM153-IM153 1 Backplane Module IM153/IM153SM326-24DI 1 24 F-DI ModuleSM326-10DO 1 10 F-DO ModuleSM336-6AI 1 6 F-AI ModuleBM-80 1 Backplane Module 80BM-2x40 1 Backplane Module 2x40MTA-10DI-3M 1 Connexion 10 F-DO - / MTA 3mMTA-10DO 1 MTA 10 F-DOMTA-24DI 1 MTA 24 F-DIMTA-24DI-3M 1 Connexion 24 F-DI - / MTA 3mMTA-6AI 1 MTA 6 F-AIMTA-6AI-3M 1 Connexion 6 F-AI / MTA 3m


4.11Accessories


SITOP-10A 1 PS SITOP 10A

SITOP-20A 1 SITOP power supply Modular 230Vac/24Vdc 20A

SITOP-DIODES 1 SITOP redundancy module 24Vdc/40A

PC-USB 1 PC Adapter (USB)


5 NetworksTBD


6 Cubicle Monitoring System


CPU1214C 1 CPU 1214C 14 DI, 10 DO, 2AI

PS1200-2.5A 2 S7-1200 POWER MODUL PM1207 2.5 A


7 Software Packages

The table below represents the software packages required to program PLCs on the ITER projects. Depending on the type of applications, different sets of packages are required.

- Basic Package: Step 7 + PLCSIM + SCL + S7-Graph + CFC.- Fail Safe applications with SIL>=2: Basic Package + all “F Systems” packages.- S7-1200 applications: TIA Portal

The Safety Matrix is an optional feature not required in any cases.

Short Designation Description Latest Version

Dependency

Step 7 SIMATIC Manager with Ladder, Functional Block Diagram, List editors.

V5.5 -

TIA portal Totally Integrated Automation portal. The successor of Step 7. Simulator is integrated.

V11.0 -

PLCSIM Step 7 Application Simulator. Integrated in the Step 7 professional package.

V5.4 Step 7

SCL Structured Text Editor. Higher level programming. Related to PASCAL structured language.

V5.3 Step 7

S7-Graph Grafcet Editor V5.3 Step 7CFC Continuous Flow Chart V7.1 Step 7“F” Configuration Pack

Module required to program Fail Safe systems

V5.5 Step 7

“F” Systems Module required to program Fail Safe systems

V6.1 Step 7

“F” Systems Library

Module required to program Fail Safe systems

V1.3 Step 7

Safety Matrix Safety Matrix Editor. It is an additional abstraction layer for CFC. Purpose is to program safety functions with a visual cause/effect matrix.

V6.2 CFC, “F” Systems


8 Annexe: Siemens Reference List.

Pointer to Reference Document: [RD 1]

Figure 6 – Schema of PCDH documents

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