ISO 9001 - 2008 Presentation 2016 · ISO 9001 - 2008 IGS-Corporation is a multi discipline...
Transcript of ISO 9001 - 2008 Presentation 2016 · ISO 9001 - 2008 IGS-Corporation is a multi discipline...
ISO 9001 - 2008
IGS-Corporation is a multi discipline Construction Company, experienced in the Kazakhstan oil & gas industry, has the
necessary licenses to operate in the West Kazakhstan and expert resources and infrastructure, to provide construction services to
support the construction programs on the facilities and the infrastructure of Oil & Gas fields and associated export pipelines.
IGS-Corporation LLC provides services in a “live plant” environment in the following construction disciplines:
•Civil •Structural
•Piping (above and below ground) •Mechanical (Static and Rotating)
•Electrical •Instrumentation
•Insulation, Fire Proofing and Coatings
IGS Corporation LLC is based in Aksay (West Kazakhstan), has a branch in Atyrau / Tengiz.
History – 30 years in Business
1986 - The Company IGS Intergasstroy was established under the
name Kazakhintergasstroy, 1992 - The Company name shortened to IGS (Intergastroy).
1998 - IGS Intergasstroy created IGS-Sicim LLC -Joint Kazakh- Italian Company with Sicim S.p.A. (Italy) with the purpose to participate
in Karachaganak Development Project (Unit 2 and Unit 3) until this Project were completed.
2004 - The Joint Venture was dissolved, the IGS Intergasstroy acquired an IGS-Sicim LLC. (IGS-Sicim – 100% Kazakh company)
2011- IGS-Sicim gradually changed name on IGS-Corporation. IGS today consists of 2 companies: IGS Intergasstroy – Assets management - Offices in Aksai, Industrial Base,
Fabrication Shops/Labs, Project Support (logistics, accomodations, transportations, etc.)
IGS-Corporation – Construction Services
ISO 9001 - 2008
Aksai
Atyrau
MAIN OFFICE
AKSAI , 090300 , WKO 2, Druzhby Narodov Str. Tel. +7 7113 336 343 / 344 Fax +7 7113 336 343
BRANCH OFFICE
ATYRAU , 060000 Zhety Kazyna mkr. , d.2 , ap.4 Tel. +7 7122 50 83 79 Fax +7 7122 50 83 79
Aral
sea
ISO 9001 - 2008
Our Mission
Our Mission is to provide our Clients with the highest quality construction services, delivered in a safe and professionally managed project
environment. We strive to deliver quality in all that we do while always treating our Clients
with courtesy and respect. We will maintain a workplace that fosters personal growth, career
development, teamwork and financial prosperity for our employees. Our mission is
simple: we are building to be the best
ISO 9001 - 2008
HSE Achievements
ISO 9001 - 2008
SAFETY RECOGNITION AWARD SGI/SGP Project Tengiz, Kazakhstan for Safety
Excellence 3,500 000 Hours Worked with only 1 LTI
Presented by Parson-Fluor-Daniel
CERTIFICATE OF ACHIEVEMENT 30 October 2001
in recognition of 1,000,000 Safe Man-Hours on the KAZAKHSTAN CONSTRUCTION
WORK PROJECT Presented by Tekfen Construction & Installation Company INC.
HSE Achievements
ISO 9001 - 2008
2 June 2001 Award for Safety Performance Presented to Chairman of Intergasstroy Nurlan Kuanshaliyev by Chairman of British Gas Richard
V.Giordano
10 September 2000 – HSE EXCELLENCE Certificate for first class HSE Performance
Karachaganak Project Development Presented by Karachaganak Integrated Organisation
KIO
HSE Achievements
ISO 9001 - 2008
26 May 2001 Karachaganak Project Development HSE Achievement
Certificate for achieving a record of 2.2 million man-hours without a Lost Time Incident
Presented by Karachaganak Integrated Organisation
15 September 2001 Karachaganak Project Development HSE Achievement
Certificate for achieving a record of 1 million man-hours without a Lost Time Incident
Presented by Karachaganak Integrated Organisation
HSE Achievements
ISO 9001 - 2008
1 August 2003 Karachaganak Award - Republic of Kazakhstan Kurmet Order For undertaking excellent performance on construction work in the Karachaganak Field on a
continuous base since 1986. Presented to Nurlan Kuanshaliyev by President of
Republic of Kazakhstan Nursultan Nazarbayev
HSE Achievements
ISO 9001 - 2008
IGS achieved 2.3 million safe work hours without a Lost time Incident during the
Construction of Shanyrak Village 05 June 2004
Presented by Parsons- Fluor-Daniel
2,000,000 SAFE MANHOURS – WITHOUTLOST TIME INJURY ACHIEVED THROUGH EXTREMES OF WEATHER
UNIT 2 Karachaganak Development Project Presented by Karachaganak Integrated Organisation
HSE Achievements
ISO 9001 - 2008
October 2010 – Excellent HS&E performance . Over 2,500 000 man hours expended
without LTI Presented by Karachaganak 4th Train Project Manager.
Outstanding HSE performance on 4th Train Project
ISO 9001 - 2008
Certificate of Achievement Awarded to IGS- Corporation to recognise 1992 - Outstanding
Performance on the 4th Train Project Presented by Karachaghanak Integrated Organisation.
ISO 9001 - 2008
2000-2010 Awards & Recognitions of IGS-Corporation LLC - 16.5 million man-hours
without a Lost Time Incident
IGS has always understood the critical importance of safety,
we constantly work to make safety our first priority. In fact, it’s our No. 1Core Value:
We put safety and quality of life first. Even one incident is still too many and IGS is
committed to working toward zero incidents on its job sites.
ISO 9001 - 2008
Since 1986 till now the IGS Companies -
IGS Intergasstroy and IGS Corporation LLC (before IGS-Sicim )
completed works of total amount
USD 1,000,000,000
ISO 9001 - 2008
Projects 1986-2004 years. IGS «INTERGASSTROY» JSC
Client Description of the work being performed by CONTRACTOR Location Project cost
USSR Ministry of Gas Industry
As general contractor of Minneftegasstroy on construction of Uralsk
gas complex facilities (Agreement between the government of USSR
and ChezhSSR)
Aksai –
Kazakhstan $ 448, 952, 800
1986 - 1994
1995
Client Description of the work being performed by CONTRACTOR Location Project cost
General Management of
Construction Committee of
Karachaganak oil and gas
condensate field
Unit-2 at Karachaganak field Gas pipeline branch to the village
Zharsuat.
-Gas Distribution Auto station: Pipeline installation , length 10.5 km
-Working pressure 50 kg-f/cm2
-3 Gas distribution Stations. Construction and Instrumentation works
Aksai –
Kazakhstan $ 1, 145, 236
ISO 9001 - 2008
Client Description of the work being performed by CONTRACTOR Location Project cost
SC ‘Zakazstroygas’ -Aksai-Dzhambeyta pipeline length 155 km. Pipe diametre 352 mm.
-Construction works.
Aksai –
Kazakhstan $ 8, 881, 499
1995 – 1997
1996 - 1997
Client Description of the work being performed by CONTRACTOR Location Project cost
KOS
-Unit-3 at Karachaganak field Gas Ventilating Compressor Building.
- Road repairs, pipe mechanical works, concrete works for pupm
building.
Aksai –
Kazakhstan $ 1, 064, 681
General Management of
Construction Committee of
Karachaganak oil and gas
condensate field
-Unit-2 at Karachaganak field
-Gas pipeline to wells.
-Overhaul repair of pipeline
Aksai –
Kazakhstan
Client Description of the work being performed by CONTRACTOR Location Project cost
‘Kazakhturkmunai’ JV -Above ground facilities construction at Yelemes-Oporny oil pipeline Mangystau $ 3 281 736
ISO 9001 - 2008
September, 1996 – 1997
Client Description of the work being performed by CONTRACTOR Location Project cost
‘Kazakhturkmunai’ JV -Saztube-Yelemes and Yelemes-Oporny pipelines construction Mangystau $ 1 149 105
May, 1997 – 1998
May, 1997 – December, 1998
Client Description of the work being performed by CONTRACTOR Location Project cost
‘Kazakhturkmunai’ JV -Yelemes-Saztube oil field construction Mangystau $ 4 253 404
ISO 9001 - 2008
1998 - 2000
Client Description of the work being performed by CONTRACTOR Location Project cost
KPO b.v.
Subcontractor of IGS-Sicim -Unit-3 at Karachaganak Early works.
Aksai –
Kazakhstan $ 6 749 472
1999
Client Description of the work being performed by CONTRACTOR Location Project cost
KPO b.v.
Subcontractor of IGS-Sicim
-Unit-3 Pipeline chemical cleaning.
-Work of Flowlines
Aksai –
Kazakhstan $ 28 447
ISO 9001 - 2008
Client Description of the work being performed by CONTRACTOR Location Project cost
Agip - British Gas -Regional Hospital reconstruction Aksai –
Kazakhstan $ 1 304 652
1998 – 2000
Client Description of the work being performed by CONTRACTOR Location Project cost
KPO b.v.
Subcontractor of IGS-Sicim
-Unit-3 Wells construction.
-Collection satellite of early oil, gas and condensate.
Aksai –
Kazakhstan
$ 2 761 019
1998
1999
Client Description of the work being performed by CONTRACTOR Location Project cost
Agip - British Gas -Karachaganak field construction
-Pavement plates supply
Aksai –
Kazakhstan
ISO 9001 - 2008
1999 – 2000
Client Description of the work being performed by CONTRACTOR Location Project cost
KPO b.v.
Subcontractor of IGS-Sicim -Unit-2 Early works (earthworks, foundation installation)
Aksai –
Kazakhstan $ 5 055 199,74
KPO b.v.
Subcontractor of IGS-Sicim
-Unit-3 interconnecting pipelines
-Main construction earthwork, welded joints quality control work,
isolation work
Aksai –
Kazakhstan
$ 1 918 712,23
2000 - 2001
Client Description of the work being performed by CONTRACTOR Location Project cost
KPO b.v.
Subcontractor of IGS-Sicim -Unit 2 Programme of 2000 year
Aksai –
Kazakhstan $ 8 193 737,56
KPO b.v.
Subcontractor of IGS-Sicim -Unit-3 Upgrade
Aksai –
Kazakhstan $ 3 179 066
2000 - 2001
Client Description of the work being performed by CONTRACTOR Location Project cost
Caspian Pipeline Consortium
-Atyrau pump station construction, reconstruction of existing Tengiz
pump station and pipeline work within the framework of Caspian
Pipeline Consortium.
Atyrau $ 8 506 430
KPO b.v.
Subcontractor of IGS-Sicim
-
Water tank lifting.
Aksai –
Kazakhstan
$ 340 000
ISO 9001 - 2008
2002 – 2004
Client Description of the work being performed by CONTRACTOR Location Project cost
PFD International LLC
KPO b.v.
Subcontractor of IGS-Sicim
-TCO Asset Development Projects Construction Camp Contract
N 571500-3-1029 for EPC and Commissioning
Reconstruction works – Airport in Uralsk
Atyrau
Uralsk –
Kazakhstan
$ 121 437 563
$ 658,604
KPO b.v.
Subcontractor of IGS-Sicim
-Karachaganak Gas Condensate Field Development Project . -
painting, isolation work
Aksai –
Kazakhstan
$ 1 054,063
2000 - 2004
Client Description of the work being performed by CONTRACTOR Location Project cost
Caspian Pipeline Consortium
-Atyrau pump station construction, reconstruction of existing Tengiz
pump station and pipeline work within the framework of Caspian
Pipeline Consortium.
Atyrau $ 2,822,078
KPO b.v.
Subcontractor of IGS-Sicim
- Karachaganak Gas Condensate Field Development Project .
Pipeline Udoman River- Unit 3
Aksai –
Kazakhstan
$ 1,203,868
ISO 9001 - 2008
2008 34 396 708 USD
2009 44 315 867 USD
2010 35 478 963 USD
2011 8 732 157 USD
2012 6 526 967 USD
2013 8 194 814 USD
2014 14 852 375 USD
2015 10 007 044 USD
Current contract Aksai
2016-2019 81 480 712 USD
TURNOVER LAST 8 YEARS OF IGS CORPORATION LLC.
Primary contracts on Karachaganak Project
Total Contract Amount USD 183,261,817
Executed Man-hours MH 7,120,000
Executed Equipment-hours MH 1,250,000
ISO 9001 - 2008
Earth works m3 800,000
Concrete works m3 50,000
Steel structures ton 12,000
Equipment manufacturing & installation ton 500
Piping fabrication works ” dia 50,000
Piping erection works ” dia 100,000
Road works km 15
Roads and rivers crossings No 100
SCOPE OF WORKS – PREVIOUS PROJECTS 1998-2005
ISO 9001 - 2008
Pipelines km 185
Piping m 14,000
E&I km 300
Tank works 2000 m3 each No 7
Insulation m2 15,000
Painting m2 36,000
Auger Piling 600mm dia No 358
ISO 9001 - 2008
SCOPE OF WORKS – PREVIOUS PROJECTS 1998-2005
Total Contracts Amount USD 70,996,817
Executed Man-hours MH 4,175,000
Executed Equipment-hours MH 750,000
ISO 9001 - 2008
Contracts on Karachaganak Project 2008-2011
Piping prefabrication works inch dia 97,358
Piping erection ton 2,895
Repairs rate % 1,7
Pipe Supports ton 237
Equipment installation ton 3118
Tanks erection No 2
ISO 9001 - 2008
SCOPE OF WORKS – PREVIOUS PROJECTS 2008-2011
Total Contracts Amount USD 146,929,346
Executed Man-hours MH 11,255,280
Executed Equipment-hours MH 2,353,000
KASHAGAN DEVELOPMENT PROJECT
ISO 9001 - 2008
SCOPE OF WORKS SITE PREPARATION
Piling installation No 28,800
Concrete works m3 11,360
Site Preparation m3 291,000
Earth work m3 114,000
Backfilling m3 106,000
Road works m 7,100
Road crossings (p/sleeve & d/bank) No 172
Grouting ton 155
Fencing m 12,000
ISO 9001 - 2008
SCOPE OF WORKS UTILITY PROJECT
Piling installation No 3,250
Concrete works m3 20,000
Excavation m3 151,000
Backfilling m3 151,000
Grouting ton 55
U/G network manholes No 179
ISO 9001 - 2008
Road crossings (p/sleeves & d/banks) No 62
Structural steel erection ton 2,000
Equipment erection works ton 1,240
Boilers assembling & erection No 3
Piping works ” dia 60,000
Painting works m2 24,000
Insulation works m2 5,400
SCOPE OF WORKS UTILITY PROJECT
ISO 9001 - 2008
SCOPE OF WORKS – UTILITY PIPING PROJECT
Piping works ” dia 220,000
Piping Fabrication ton 1,600
Piping Erection ton 3,100
Repairs rate % 2,2
Pipe Supports ton 300
Painting works m2 6,000
ISO 9001 - 2008
Piling installation No 21,700
Auger Bore Piles 450mm dia No 105
Concrete m3 22,000
Rebar ton 1,850
Excavation m3 140,530
Backfilling m3 140,530
SCOPE OF WORKS – PLANT MAIN WORKS. CIVIL WORKS.
ISO 9001 - 2008
KARACHAGANAK DEVELOPMENT PROJECT 2016 - 2019
Current Work Load
ISO 9001 - 2008
Item No
Company Name
Description of the work being performed by CONTRACTOR
Location
1 KPO BV Provision of Mechanical, Piping and associated
services – Call off basis
Aksai -
Kazakhstan
Indirect personnel Resources 7
7
14
7
4
4
27
28
44
5
10
10
13
5
6
10
13
19
5
9
PROJECT MANAGER
CONSTRUCTION MANAGER
SUPERINTENDENT
PLANNING ENGINEER
QUALITY MANAGER
QC CO-ORDINATOR
QUALITY ENGINEER
QA/QC INSPECTOR
LABORATORY ASSISTANT
SAFETY MANAGER
SAFETY ENGINEER
TECHNICAL ENGINEER
SITE ENGINEER
SURVEYOR
DOCTOR/NURSE
DOCUMENT CONTROLLER
TIME KEEPER
SECRETARY
TRANSLATOR
MATERIAL CO-ORDINATOR
STORE KEEPER/ MATERIAL MAN
SITE SUPERVISOR
PROJECT MANAGER 7
CONSTRUCTION MANAGER 7
SUPERINTENDENT 14
PLANNING ENGINEER 7
QUALITY MANAGER 4
QC COORDINATOR 4
QUALITY ENGINEER 27
QA/QC INSPECTORS 28
LABORATORY ASSISTENTS 4
HSE MANAGER 4
HSE ENGINEER 9
TECHNICAL ENGINEER 5
SITE ENGINEER 10
SURVEYOR 10
DOCTOR/NURSE 1
DOCUMENT CONTROLLER 3
TIME KEEPER 5
SECRETARY 6
TRANSLATOR 10
MATERIAL COORDINATOR 5
STORE KEEPER 13
SITE SUPERVISORS 19
54
8
5
15
13
335
7
10
10
7
3
2
0
9
3
0
2
3
5
2
12
15
2
5
3
2
3
1
1
1
2
4
2
1
1
3
9 2 36
1
IGS Corporation IGS JSC
ISO 9001 - 2008
Peak of MP involvement ___________________________________________
Total: 1870
Manpower Resources
84
108
62
48
58
73
17
28
25
80
956792
45
368
222
21 16
159
FOREMAN 84
WELDER 108
PIPE FITTER 62
INSULATOR 48
FABRICATOR 58
STEEL ERECTOR 73
ELECTRICIAN 17
BLASTER 28
PAINTER 25
SCAFFOLDER 80
EQ. OPERATOR / DRIVER 159
CARPENTER 95
STEEL FIXER 67
MASON 92
RIGGER 45
UNSKILLED 368
SEMI SKILLED 222
MECHANIC 21
SECURITY 16
FOREMAN 84
WELDER 108
PIPE FITTER 62
INSULATOR 48
FABRICATOR 58
STEEL ERECTOR 73
ELECTRICIAN 17
BLASTER 28
PAINTER 25
SCAFFOLDER 80
EQ. OPERATOR 159
CARPENTER 95
STEEL FIXER 67
MASON 92
RIGGER 45
UNSKILLED 368
SEMI SKILLED 222
MECHANIC 21
54 23 42 4838
4871415
35
125
75679235
358
2026 6
`
30
85
20
2025101410
45
34
20
1010
2015 10
`
IGS Corporation IGS JSC
ISO 9001 - 2008
Plants & Equipment Resources
3
11
4
8
4
5
9
2
BATCHING PLANTS 3
SHELTERS 11
OFFICES 4
STEEL HANGERS 8
PAINT SHOPS 4
MECHANICAL REPAIR SHOPS 5
STORES 9
CANTEENS 2
BATCHING PLANTS 3
SHELTERS 11
OFFICES 4
STEEL HANGERS 8
PAINT SHOPS 4
REPAIR SHOPS 5
STORES 9
CANTEENS 2
110
21
18
21164
8
7
14
4
5
331
31
13
12
35
15
15
WELDING M/C
CRANES
CRANE – 300 TON
TRAILERS
GENERATORS
COMPRESSORS
SAND BLASTING
PAINTING SETS
PIPE BENDING
PUMPS
EXCAVATORS
DOZERS
LOADERS
GRADERS
CONCRETE PUMPS
CEMENT CARRIERS
CONCRETE MIXERS
WATER TANKERS
BUS/MINI BUS
PICK/CARS
TRUCKS
OTHER
WELDING MASHINES 110
CRANES 21
CRANE 300 T 1
TRAILERS 8
GENERATORS 21
COMPRESSORS 16
SAND BL. MASHINES 4
PAINTING SETS 8
PIPE BENDING MASH. 7
PUMPS 14
EXCVAVATORS 15
DOZERS 4
LOADERS 5
GRADERS 3
CONCRETE PUMPS 3
CEMENT CARRIERS 1
CONCRETE MIXERS 3
WATER TANKERS 1
BUSSES/MINIBUSSES 13
PICK-UPS/CARS 15
TRUCKS 12
OTHERS 35
ISO 9001 - 2008
Equipment
Plants
IGS Corporation future goals HSE ACHIVEMENTS
a. ZERO INCIDENTS/ ACCIDENTS
b. ZERO ENVIRONMENTAL POLUTION
c. 100% GOOD HEALTH OF EMPLOYEES
d. OHSAS 18001 HSE MANAGEMENT SYSTEM QUALIFICATION
MANPOWER & EQUIPMENT
a. INCREASING EQUIPMENT/ MANPOWER
b. TRAINING OF NATIONAL PERSONNEL
ISO 9001 - 2008
PROFESSIONAL ACHIVEMENTS
TO BE PRE-QUALIFIED FOR MEDIUM PROJECT WORKS BETWEEN 100 TO 150 MILLION USD
a. U/G AND A/G - CIVIL, STRUCTURAL, MECHANICAL, E&I PROJECTS
b. PIPING AND PIPELINE MAJOR PROJECTS.
c. HIGH PRESSURE PIPING/PIPELINE HYDROTESTING UP TO 1000 BARS
d. PILE DRIVING WORKS.
e. SCAFFOLDING, PAINTING, FIRE PROOFING AND INSULATION WORKS
f. BREAK WATER WORKS
g. CONSTRUCTION OF STORAGE TANKS
h. HEAVY LIFTING OPERATIONS
IGS Corporation future prospects
ISO 9001 - 2008
Karachaganak field. Unit 3. INSTALLATION OF STEEL STRUCTURES AND DEGASSERS UNIT 3 ADMINISTRATION BUILDING
UNIT 3 METERING UNIT CONSTRUCTION OF FLOW LINES MANIFOLD 700ATM
ISO 9001 - 2008
Karachaganak field. Unit 2. ERECTION OF FIN FANS COOLERS RE-INJECTION GAS COMPRESSORS FOUNDATIONS
CONSTRUCTION OF PIPERACKS FOUNDATIONS CONSTRUCTION OF CHIMNEY FOUNDATIONS
ISO 9001 - 2008
Karachaganak field. Unit 2.
FOUNDATION PLINTHS FOR PIPERACKS STRUCTURES
CASTING OF BLINDING CONCRETE ERECTION OF STEEL STRUCTURES FOR PIPERACKS
ISO 9001 - 2008
WELDING CREWS
Pipelines Projects. WELDING CREWS
INTERNAL LINE-UP CLAMP LOWERING OF PIPELINE STRING
ISO 9001 - 2008