IRZ artificial lift solutions 1.3 july 2016
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Transcript of IRZ artificial lift solutions 1.3 july 2016
Izhevskiy Radiozavod (IRZ)
Date of foundation
Total number of employees
Engineering department
Customer representative offices
Company is certified to
• Russian group of companies producing electronics
• March 6, 1958
• 5 390
• 710
• Ministry of Defense, Russian Railways
• AS/EN 9001 standard by International Aerospace Quality Group (IAQG) for aerospace and military products
2
Space-related electronics for on-board and ground segments
User navigation equipment
Railway automatics and safety systems
Telecommunication systems
Oilfield electronic equipment
Control and measuring equipment Video systems
3
Product Lines
Products testing Assembly and integration
Design and
development
Procurement, test and supply
of electronic components
Hybrids production PCB production
Mechanical processing
4
Technologies
Surface mounting of
components
Artificial Lift Solutions
IRZ TEK, LLC is the leading
Russian company supplying
oilfield electronic equipment for oil
& gas industry
20 years of experience
Serial production
High quality
R&D team
Customers and partners
Artificial Lift Solutions
• VSD
• Downhole Monitoring
• Downhole Monitoring
Oilfield Equipment
ESP Rod pumps PCP Gas lift
Control Stations VSD, soft starters, switchboards
Downhole Monitoring System Standard
R&D R&D R&D
Downhole Monitoring System Hi-Temp
R&D R&D R&D R&D
Flowmetering System
Dual Completion Systems
Anti-Scaling System
Features
High accuracy
Overvoltage protection
Resistant coating (optional)
5 years lifetime
RS-232 / RS-485 interface
MODBUS protocol
Low cost
Downhole
Sensor
ESP Downhole Monitoring System
Monitored parameters
Intake pressure & temperature
Motor oil pressure
Motor oil / winding temperature
Motor vibration (X, Y, Z)
Current leakage (insulation resistance)
Discharge pressure & temperature
(optional)
Surface
Acquisition
Unit
Stand-alone
Surface Unit
(optional)
Serial production since 1998
More than 20,000 systems already in
operation
Discharge
Sub
ESP Downhole Monitoring System
Severe operating
environment
Solids max 0.1% H2S max 0.001% Gas max 80% (volume)
Pressure 320 kgf/cm2 (4552 psi) Temperature +150 °C (302 F) Vibration 100 m/sec2 (10g)
Downhole
Sensor
Depth 6000 m (19685 ft) Outer diameter 103 mm (4.055’’)
Easy operation and
maintenance
Geophysical tasks
Parameter Standard Hi-Temp (R&D)
Intake pressure
Range
Resolution
Accuracy
0-600 atm / 0-8820 psi
0.01 atm / 0.15 psi
0.5%
0 – 600 atm / 0-8820 psi
0.01 atm / 0.15 psi
0.5%
Intake temperature
Range
Resolution
Accuracy
0-150 °С / 32-302 °F
0.01 °С / 32.02 °F
2%
0-175 °С / 32-347 °F
0.01 °С / 32.02 °F
2%
Motor oil / winding temperature
Range
Resolution
Accuracy
0-250 °С / 32-482 °F
0.01 °С / 32.02 °F
2%
0-250 °С / 32-482 °F
0.01 °С / 32.02 °F
2%
Motor vibration (X, Y, Z)
Range
Resolution
Accuracy
0-5g
0.1g
2%
0-5g
0.1g
2%
Current leakage (insulation resistance)
Range
Resolution
Accuracy
0-10 MОhm
1 kOhm
2-5%
0-10 MОhm
1 kOhm
2-5%
Discharge pressure (optional)
Range
Resolution
Accuracy
0-600 atm / 0-8820 psi
0.01 atm / 0.15 psi
0.5%
0-600 atm / 0-8820 psi
0.01 atm / 0.15 psi
0.5%
Discharge temperature (optional)
Range
Resolution
Accuracy
0-150 °С / 32-302 °F
0.01 °С / 32.02 °F
2%
0-175 °С / 32-347 °F
0.01 °С / 32.02 °F
2%
Scanning interval 20 sec (higher rates available upon request)
Overall dimensions 103 mm (4.055’’) OD x 802 mm (31.57’’)
ESP Downhole Monitoring System
Downhole Flow Metering System
Parameter Value
Flow rate range 20-200 / 100-1000 m3/day
126-1258 / 629-6290 BPD
Max flow rate error 5%
Operating temperature range 0-150 ºС / 32-302 ºF
Max depth 5000 m / 16404 ft
Overall dimensions (flow meter) Ø 103 х 900 mm
4.055’’ x 35.43’’
Discharge / intake temperature 0-150 °С / 32-302 °F
Motor oil / winding temperature 0-250 °С / 32-482 °F
Temperature accuracy 2%
Discharge / intake / motor oil pressure 0-600 atm / 0-8820 psi
Pressure accuracy 0.5%
Vibration (X, Y, Z) 0-50g
Specification Features
Real-time flow rate measurement
Vortex-type (no moving parts)
Discharge temperature and pressure
measurement
Corrosion resistant
Configured for oil production and
intrawell fluid pumping (from lower
reservoir to upper reservoir / from
upper reservoir to lower reservoir)
Flow
Meter
Surface
Acquisition
Unit
Downhole
Sensor
Variable Speed Drive
IRZ-500 Features
Compatible with induction & PMM motors
Motor power up to 400 kW
Operates at -60.. 50 °С (-76..122 °F)
IP54 class enclosure
Smart control algorithms
USB-port for data download
Output sinus filter (integrated)
IEEE519 input filter (optional)
Compatible with SCADA
RS232/ RS485 interfaces
GPRS data transmission (optional)
Parameter Value
Supply voltage 380 V
(allowable 190-520 V)
Motor power range 14-400 kW
Frequency control range
-AC
- PMM
3.5-70 Hz
15-240 Hz
Frequency increment 0.1 Hz
Operating current control range 0-1000 A
Current leakage control (insulation
resistance)
20-1000 kOhm – error 2%
1-10 MOhm – error 5%
Backspin rotation frequency
control
1-50 Hz
(error 2%)
Control error of current , voltage,
frequency, time settings 2%
Specification
ESP Control Stations
Soft Starter
IRZ-700
ESP Control Stations
Features
4 start-up modes (current increase, current
limitation, inrush start, direct start)
2 brake-up modes (soft, run-down)
Compatible with induction & PMM motors
Motor power up to 320 kW
Operates at -60.. 50 °С (-76..122 °F)
IP54 class enclosure
USB-port for data download
Compatible with SCADA
RS232/ RS485 interfaces
GPRS data transmission (optional)
Parameter Value
Supply voltage 380 V
(allowable 190-520 V)
Motor power range 14-320 kW
Frequency control range
-AC
-- PMM
3.5-70 Hz
15-240 Hz
Frequency increment 0.1 Hz
Operating current control range 0-1000 A
Current leakage control (insulation
resistance)
20-1000 kOhm – error 2%
1-10 MOhm – error 5%
Backspin rotation frequency
control
1-50 Hz
(error 2%)
Control error of current , voltage,
frequency, time settings 2%
Specification
VSD for
Rod Pumps / PCPs
IRZ-400
Features
Smart control algorithms
Manual / automatic operation mode
Oil well parameters monitoring
Soft start, smooth braking
Motor frequency control
Rod pump oscillation frequency control
(without stoppage or changing pulleys)
Compatible with sensors of various
vendors
USB-port for data download
Compatible with SCADA
RS232/ RS485 interfaces
On-line access
Specification
Parameter Value
Supply voltage 270-520 V
Motor power range 5-55 kW
Rotor frequency control range 0.5 - 100 Hz
(increment 0.1)
Error (current, voltage, rotation
frequency, time setting) 2%
Cabinet protection class IP54
Operating temperature -60..+50 °С
( -76..122 °F )
Rod Pump / PCP Control Stations
14
Surface Acquisition
Unit (can be VSD
integrated)
Downhole Monitoring System for
Rod-Pumps / PCP / Gas Lift / Flowing Wells
Parameter Strain Gauge Quartz Gauge
Standard Hi-temp
Cable length 6000 m / 19685 ft 6000 m / 19685 ft 6000 m / 19685 ft
Temperature
Range
Resolution
Accuracy
0-150 ºС / 32-302 ºF
0.01 °С/ 32.02 ºF
± 1.5%
0-150 ºС / 32-302 ºF
0.01 ºС / 32.02 ºF
0.1%
0-175 ºС / 32-347 ºF
0.01 ºС / 32.02 ºF
0.1%
Annulus/
Tubing
pressure
Range
Resolution
Accuracy
0-600 atm / 0-8820 psi
0.01 atm / 0.15 psi
± 1%
0-600 atm / 0-8820 psi
0.001 atm / 0.01 psi
0.1%
0-600 atm / 0-8820 psi
0.001 atm / 0.01 psi
0.1%
Vibration
acceleration
(X, Y, Z)
Range
Resolution
Accuracy
0-5g
0.01g
± 5%
0-5g
0.01g
± 5%
-
-
-
Scanning interval Less than 1 sec Less than 1 sec Less than 1 sec
Dimensions ø 28 x 700 mm /
ø 1.1’’ x 27.56’’
ø 28 x 700 mm /
ø 1.1’’ x 27.56’’
ø 28 x 700 mm /
ø 1.1’’ x 27.56’’
Specification (R&D)
Stand-alone Surface Unit
(optional)
Tubing
Downhole sensor
Mandrel
Collar
Downhole
Sensor
Features
Digital interface
Compact size
High accuracy
Resistant to H2S (optional)
MODBUS protocol
GPRS channel (optional)
Compatible with any VSD
Features
Separated control for each reservoir
Parameters measured for each
segregated zone
One ESP for two reservoirs
Valve is controlled by VSD
Pressure of separated reservoir is measured by valve
One motor with two ESPs configuration available
Dual Completion Systems
Single packer
configuration
Double packer
configuration
Parameter Value
Intake pressure range 0-60 MPa / 0-8702 psi
Intake temperature range 0-150 ºС / 32-302 ºF
Motor oil temperature 15-200 ºС / 59-392 ºF
Radial vibration 0-5g
Valve position 0-100%
Pressure of separated reservoirs 0-60 MPa / 0-8702 psi
Specification
In collaboration with
Electromagnetic field changes structure of salt crystals in fluid
Pilot-1 Anti-Scaling System
Donwhole sensor
Anti-scaling downhole unit
Electromagnetic field
System prevents deposits of salts:
CaCO3 Calcium carbonate
CaSO4 Calcium sulfate
The effect is proved by laboratory and field tests
The emitter generates alternating electro-magnetic field which affects
structure of salt crystals in fluid. As a result, salt is not deposited on metal
surfaces of downhole equipment. The field is acting along the whole length
of the well.
Connection
• Powered by an additional winding of motor
(requires modification of motor)
• Operated and controlled by a downhole
monitoring system
• Data is transferred via the downhole sensor
Pilot-1 Anti-Scaling System
Parameter Value
Supply voltage 170-285 V
50 Hz
Power consumption < 40 W
Lifetime 2 years
Dimensions Ø 120 x 1865 mm /
ø 4.72’’ x 72.43’’
Specification
Solids max 0.1%
H2S max 0.01 g/l
Gas max 80% (volume)
Pressure 320 kgf/cm2 (4552 psi)
Fluid temperature +120 °C (248 °F)
Vibration 5g
Depth 6000 m (19685 ft)
Outer diameter 120 mm (4.72’’)
Operation environment
Benefits
No chemicals needed
MTBF increase up to 2 times
+20% production rate
ESP runtime protection
Pilot-1 Anti-Scaling System
without Pilot-1 with Pilot-1
Tested and approved by
In collaboration with New Technology LLC, the Russian
manufacturer of ESP systems, IRZ can supply ESP
systems:
ESP
asynchronous motors
gas separators
motor seals
power cables
surface control stations
downhole sensors
19
ESP Systems
Production
Assembly,
integration
and tests
8000 sensors / year
1000 VSDs / year
300
employees
LEAN
production
Contact us
We are looking for partners to establish
long-term cooperation in the field of
artificial lift solutions.
IRZ TEK, LLC
19 Bazisnaya street, city of Izhevsk, Russia, 426034
Tel / fax: + 7 3412 501 501 / 686 555
Email: [email protected]
Web: oil.irz.ru
Anton Starkov
Head of Business Development Department
Tel: +7 3412 722 971
Email: [email protected]
Ivan Isaev
Business Development Manager
Tel: +7 3412 501 189
Email: [email protected]
Julia Detkova
Business Development Manager
Tel: +7 3412 662 660
Email: [email protected]