IRZ artificial lift solutions [version 1.4 july 2016]

IRZ ARTIFICIAL LIFT

SOLUTIONS

Version 1.4, July 2016

Izhevskiy Radiozavod (IRZ)

Date of foundation

Total number of employees

Engineering department

Customer representative offices

Company is certified to

• Russian group of companies producing electronics

• March 6, 1958

• 5 390

• 710

• Ministry of Defense, Russian Railways

• AS/EN 9001 standard by International Aerospace Quality Group (IAQG) for aerospace and military products

2

Space-related electronics for on-board and ground segments

User navigation equipment

Railway automatics and safety systems

Telecommunication systems

Oilfield electronic equipment

Control and measuring equipment Video systems

3

Product Lines

Products testing Assembly and integration

Design and

development

Procurement, test and supply

of electronic components

Hybrids production PCB production

Mechanical processing

4

Technologies

Surface mounting of

components

Artificial Lift Solutions

IRZ TEK, LLC is the leading

Russian company supplying

oilfield electronic equipment for oil

& gas industry

20 years of experience

Serial production

High quality

R&D team

Customers and partners

Artificial Lift Solutions

• VSD

• Downhole Monitoring

• Downhole Monitoring

Oilfield Equipment

ESP Rod pumps PCP Gas lift

Control Stations VSD, soft starters, switchboards

Downhole Monitoring System Standard

R&D R&D R&D

Downhole Monitoring System Hi-Temp

R&D R&D R&D R&D

Flowmetering System

Dual Completion Systems

Anti-Scaling System

Features

High accuracy

Overvoltage protection

Resistant coating (optional)

5 years lifetime

RS-232 / RS-485 interface

MODBUS protocol

Low cost

Downhole

Sensor

ESP Downhole Monitoring System

Monitored parameters

Intake pressure & temperature

Motor oil pressure

Motor oil / winding temperature

Motor vibration (X, Y, Z)

Current leakage (insulation resistance)

Discharge pressure & temperature

(optional)

Surface

Acquisition

Unit

Stand-alone

Surface Unit

(optional)

Serial production since 1998

More than 20,000 systems already in

operation

Discharge

Sub


Severe operating

environment

Solids max 0.1% H2S max 0.001% Gas max 80% (volume)

Pressure 320 kgf/cm2 (4552 psi) Temperature +150 °C (302 F) Vibration 100 m/sec2 (10g)

Downhole

Sensor

Depth 6000 m (19685 ft) Outer diameter 103 mm (4.055’’)

Easy operation and

maintenance

Geophysical tasks

Parameter Standard Hi-Temp (R&D)

Intake pressure

Range

Resolution

Accuracy

0-600 atm / 0-8820 psi

0.01 atm / 0.15 psi

0.5%

0 – 600 atm / 0-8820 psi

0.01 atm / 0.15 psi

0.5%

Intake temperature

Range

Resolution

Accuracy

0-150 °С / 32-302 °F

0.01 °С / 32.02 °F

2%

0-175 °С / 32-347 °F

0.01 °С / 32.02 °F

2%

Motor oil / winding temperature

Range

Resolution

Accuracy

0-250 °С / 32-482 °F

0.01 °С / 32.02 °F

2%

0-250 °С / 32-482 °F

0.01 °С / 32.02 °F

2%

Motor vibration (X, Y, Z)

Range

Resolution

Accuracy

0-5g

0.1g

2%

0-5g

0.1g

2%

Current leakage (insulation resistance)

Range

Resolution

Accuracy

0-10 MОhm

1 kOhm

2-5%

0-10 MОhm

1 kOhm

2-5%

Discharge pressure (optional)

Range

Resolution

Accuracy

0-600 atm / 0-8820 psi

0.01 atm / 0.15 psi

0.5%

0-600 atm / 0-8820 psi

0.01 atm / 0.15 psi

0.5%

Discharge temperature (optional)

Range

Resolution

Accuracy

0-150 °С / 32-302 °F

0.01 °С / 32.02 °F

2%

0-175 °С / 32-347 °F

0.01 °С / 32.02 °F

2%

Scanning interval 20 sec (higher rates available upon request)

Overall dimensions 103 mm (4.055’’) OD x 802 mm (31.57’’)


Downhole Flow Metering System

Parameter Value

Flow rate range 20-200 / 100-1000 m3/day

126-1258 / 629-6290 BPD

Max flow rate error 5%

Operating temperature range 0-150 ºС / 32-302 ºF

Max depth 5000 m / 16404 ft

Overall dimensions (flow meter) Ø 103 х 900 mm

4.055’’ x 35.43’’

Discharge / intake temperature 0-150 °С / 32-302 °F

Motor oil / winding temperature 0-250 °С / 32-482 °F

Temperature accuracy 2%

Discharge / intake / motor oil pressure 0-600 atm / 0-8820 psi

Pressure accuracy 0.5%

Vibration (X, Y, Z) 0-50g

Specification Features

Real-time flow rate measurement

Vortex-type (no moving parts)

Discharge temperature and pressure

measurement

Corrosion resistant

Configured for oil production and

intrawell fluid pumping (from lower

reservoir to upper reservoir / from

upper reservoir to lower reservoir)

Flow

Meter

Surface

Acquisition

Unit

Downhole

Sensor

Variable Speed Drive

IRZ-500 Features

Compatible with induction & PMM motors

Motor power up to 400 kW

Operates at -60.. 50 °С (-76..122 °F)

IP54 class enclosure

Smart control algorithms

USB-port for data download

Output sinus filter (integrated)

IEEE519 input filter (optional)

Compatible with SCADA

RS232/ RS485 interfaces

GPRS data transmission (optional)

Parameter Value

Supply voltage 380 V

(allowable 190-520 V)

Motor power range 14-400 kW

Frequency control range

-AC

- PMM

3.5-70 Hz

15-240 Hz

Frequency increment 0.1 Hz

Operating current control range 0-1000 A

Current leakage control (insulation

resistance)

20-1000 kOhm – error 2%

1-10 MOhm – error 5%

Backspin rotation frequency

control

1-50 Hz

(error 2%)

Control error of current , voltage,

frequency, time settings 2%

Specification

ESP Control Stations

Soft Starter

IRZ-700

ESP Control Stations

Features

4 start-up modes (current increase, current

limitation, inrush start, direct start)

2 brake-up modes (soft, run-down)

Compatible with induction & PMM motors

Motor power up to 320 kW

Operates at -60.. 50 °С (-76..122 °F)

IP54 class enclosure




GPRS data transmission (optional)

Parameter Value

Supply voltage 380 V

(allowable 190-520 V)


Frequency control range

-AC

-- PMM

3.5-70 Hz

15-240 Hz

Frequency increment 0.1 Hz

Operating current control range 0-1000 A

Current leakage control (insulation

resistance)

20-1000 kOhm – error 2%

1-10 MOhm – error 5%

Backspin rotation frequency

control

1-50 Hz

(error 2%)

Control error of current , voltage,

frequency, time settings 2%

Specification

VSD for

Rod Pumps / PCPs

IRZ-400

Features

Smart control algorithms

Manual / automatic operation mode

Oil well parameters monitoring

Soft start, smooth braking

Motor frequency control

Rod pump oscillation frequency control

(without stoppage or changing pulleys)

Compatible with sensors of various

vendors




On-line access

Specification

Parameter Value

Supply voltage 270-520 V


Rotor frequency control range 0.5 - 100 Hz

(increment 0.1)

Error (current, voltage, rotation

frequency, time setting) 2%

Cabinet protection class IP54

Operating temperature -60..+50 °С

( -76..122 °F )

Rod Pump / PCP Control Stations

14

Surface Acquisition

Unit (can be VSD

integrated)

Downhole Monitoring System for

Rod-Pumps / PCP / Gas Lift / Flowing Wells

Parameter Strain Gauge Quartz Gauge

Standard Hi-temp

Cable length 6000 m / 19685 ft 6000 m / 19685 ft 6000 m / 19685 ft

Temperature

Range

Resolution

Accuracy

0-150 ºС / 32-302 ºF

0.01 °С/ 32.02 ºF

± 1.5%

0-150 ºС / 32-302 ºF

0.01 ºС / 32.02 ºF

0.1%

0-175 ºС / 32-347 ºF

0.01 ºС / 32.02 ºF

0.1%

Annulus/

Tubing

pressure

Range

Resolution

Accuracy

0-600 atm / 0-8820 psi

0.01 atm / 0.15 psi

± 1%

0-600 atm / 0-8820 psi

0.001 atm / 0.01 psi

0.5%

0-600 atm / 0-8820 psi

0.001 atm / 0.01 psi

0.5%

Vibration

acceleration

(X, Y, Z)

Range

Resolution

Accuracy

0-5g

0.01g

± 5%

0-5g

0.01g

± 5%

-

-

-

Scanning interval Less than 1 sec Less than 1 sec Less than 60 sec

(5 sec - upon request)

Dimensions ø 28 x 700 mm /

ø 1.1’’ x 27.56’’

ø 28 x 700 mm /

ø 1.1’’ x 27.56’’

ø 28 x 700 mm /

ø 1.1’’ x 27.56’’

Specification (R&D)

Stand-alone Surface Unit

(optional)

Tubing

Downhole sensor

Mandrel

Collar

Downhole

Sensor

Features

Digital interface

Compact size

High accuracy

Resistant to H2S (optional)

MODBUS protocol

GPRS channel (optional)

Compatible with any VSD

Features

Separated control for each reservoir

Parameters measured for each

segregated zone

One ESP for two reservoirs

Valve is controlled by VSD

Pressure of separated reservoir is measured by valve

One motor with two ESPs configuration available

Dual Completion Systems

Single packer

configuration

Double packer

configuration

Parameter Value

Intake pressure range 0-60 MPa / 0-8702 psi

Intake temperature range 0-150 ºС / 32-302 ºF

Motor oil temperature 15-200 ºС / 59-392 ºF

Radial vibration 0-5g

Valve position 0-100%

Pressure of separated reservoirs 0-60 MPa / 0-8702 psi

Specification

In collaboration with

Electromagnetic field changes structure of salt crystals in fluid

Pilot-1 Anti-Scaling System

Donwhole sensor

Anti-scaling downhole unit

Electromagnetic field

System prevents deposits of salts:

CaCO3 Calcium carbonate

CaSO4 Calcium sulfate

The effect is proved by laboratory and field tests

The emitter generates alternating electro-magnetic field which affects

structure of salt crystals in fluid. As a result, salt is not deposited on metal

surfaces of downhole equipment. The field is acting along the whole length

of the well.

Connection

• Powered by an additional winding of motor

(requires modification of motor)

• Operated and controlled by a downhole

monitoring system

• Data is transferred via the downhole sensor


Parameter Value

Supply voltage 170-285 V

50 Hz

Power consumption < 40 W

Lifetime 2 years

Dimensions Ø 120 x 1865 mm /

ø 4.72’’ x 72.43’’

Specification

Solids max 0.1%

H2S max 0.01 g/l

Gas max 80% (volume)

Pressure 320 kgf/cm2 (4552 psi)

Fluid temperature +120 °C (248 °F)

Vibration 5g

Depth 6000 m (19685 ft)

Outer diameter 120 mm (4.72’’)

Operation environment

Benefits

No chemicals needed

MTBF increase up to 2 times

+20% production rate

ESP runtime protection


without Pilot-1 with Pilot-1

Tested and approved by

In collaboration with New Technology LLC, the Russian

manufacturer of ESP systems, IRZ can supply ESP

systems:

ESP

asynchronous motors

gas separators

motor seals

power cables

surface control stations

downhole sensors

19

ESP Systems

Production

Assembly,

integration

and tests

8000 sensors / year

1000 VSDs / year

300

employees

LEAN

production

21

Quality Management

ISO 9001:2015 ISO 14001:2004 OHSAS 18001:2007

Contact us

We are looking for partners to establish

long-term cooperation in the field of

artificial lift solutions.

IRZ TEK, LLC

19 Bazisnaya street, city of Izhevsk, Russia, 426034

Tel / fax: + 7 3412 501 501 / 686 555

Email: [email protected]

Web: oil.irz.ru

Anton Starkov

Head of Business Development Department

Tel: +7 3412 722 971


Ivan Isaev

Business Development Manager

Tel: +7 3412 501 189


Julia Detkova

Business Development Manager

Tel: +7 3412 662 660


IRZ artificial lift solutions [version 1.4 july 2016]

Technology

Transcript of IRZ artificial lift solutions [version 1.4 july 2016]