Introduction of New Kinpo Group Year · PDF fileNew Kinpo Group Year 2010 ... Kinpo Group is a...

Introduction of New Kinpo Group Year 2010

Discipline / Competence / Innovation

Transcendence / Sincerity / Harmony

Jack ChangVice President New Business developmentE-mail: [email protected]: (tw) +886-986002255

(us) +1-650-7667986

2Discipline / Competence / Innovation / Transcendenc e / Sincerity / Harmony

Confidential

Kinpo Group Overview

Kinpo Group is a worldwide top leading ODM/EMS partner established since 1973.

At present, there are 20 companies in the group.

2009: US $26.3 Billion2010: US $31.7 Billion (f)

85,000

34

Kinpo, Compal, Cal-Comp, AcBel, Compal Comm., Baotek

1040

Revenue

Total Employees

Production Factories

Public Listed Companies

R&D Engineer


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Kinpo Group Organization

Kinpo GroupGroup Chairman: Rock Hsu (Founder)

NotebookPC

COMPAL

Mobile Phone

COMPALCOMM.

WiFi

Arcadyan VIBO

3G Service

CompalPresident: Ray Chen

VIBO 3G Services Provider

New KinpoPresident: Simon Shen

Consumer pc peripheral

KINPO

EMSCommunication

CALCOMP

Power Supply

ACBEL

PrecisionSheet metal and Plastic

Sales/Prototyping/low volumeProduction

USACALCOMP


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New Kinpo Group Organization

Ted Lai

Sales channel in C

hina

Jack Chang

Sales, prototyping, low

volum

e production

Kent Wang

Peter Pan

Hugh Lo

Henry Chang

Plastic &

Sheet m

ental

Joe Chang

Tony Wan

Z.W. Chang

CEOSimon Shen

CN US CP CRCE MPMC AcbelBU1

AcbelBU2CS


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Billion USD

10B

12.2

B

16B

21.4

B

21.9

B

26.3

B

31.7

B

22%31%

34%

2%17%

21%

Kinpo Group Business Growth

No. 4 of Worldwide ODM/EMS Ranking in 2008 (Source: MMI)


Confidential

MMI 2008 WW ODM/EMS Ranking

Kinpo Group Consolidated Revenue 2009 US $26.3 Billion 2010 US $31.7 Billion (f)


Confidential

New Kinpo Manufacturing Sites

ASIA NAEUROPE

Manufacturing Site

TanShia, China(156,000 m2)Power Supply

Dongguan, China(170,000 m2)PrinterLaser Printer PCBASet-Top Box, GPS, PMPCalculator, Cell Phone

Suzhou, China(292,000 m2)Inkjet Printer (MFP)Large Format Printer (44”)Cell Phone

Suzhou EP-Zone,China (8,000 m2)External HDDHDD PCBA

WuJiang EP-Zone,China (80,000 m2)Set-Top Box

Warsaw, Poland(5,200 m2)Notebook (SKD)Set-Top Box (SKD)

Hanoi, Vietnam(214,000 m2)Notebook

Philippine(10,000 m2)Power Supply

Mahachai, Thailand(80,000 m2)Set-Top BoxBT Headset, HDD

Petchaburi, Thailand(115,000 m2)Inkjet Printer (SFP)Set-Top BoxHDD PCBA

Sao Paulo, Brazil(100,000 m2)Notebook (CKD)

Manaus, Brazil2010/Q4(18,000 m2)STB /Printer

Mexico2010/Q4(6,000 m2)STB

San Jose, USA--2010/Q2(30,000 sqf) Prototype & NPIProduction Assy


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Global R&D Location & Resource Type

R&D Development Site

Poland (5) San Jose (5)

San Diego (5)

Beijing (80)

Dongguan (70)

Suzhou (30)

Singapore (20)

Shanghai (120)

Taipei (660)Thailand (50)

11 Global R&D SitesOver 1,000 R&D Resources


Confidential

New Kinpo Business Model

A spectrum of Capabilities

GPS/PND/PMPPower SupplyExternal HDDGSM/CDMA PhoneBluetooth HeadsetPLC ModemLED LightingCalculator/Organizer

Inkjet PrinterInkjet MFPFinger Print

Sensor

STBLaser PrinterVoIPWebpad

MouseFAX

SD CardPOS Payment

Terminal

PCB AssyInk Jet Plotter


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Product Segment

Home automation Digital Home Printing

Low Volume High MixPlastic & Sheet Metal PrototypingCommunication

LED LightingCommunication Power ManagementConsumer Electronics


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Storage

External HDD

HDD PCBA

2009 : 9M UNITS2010: 24M UNITS (f)

2009: 140M UNITS2010: 193M UNITS (f)

Remarkable Customers


Confidential

Laser MFPInk Jet MFP Large Formatter

Printing

Printer BarPCBA


2009 : 11.3M UNITS

2009: 2.3M UNITS2010: 285K UNITS (f)


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Communication

Set-Top-Box

Mobil Phone Fax


Bluetooth Device

2009: 8.5M UNITS2010: 15.4M UNITS (f)

2009: 1M UNITS2010: 838K UNITS (f)

2009: 6 M UNITS2010: 8 M UNITS (f)

2010: 255K UNITS (f)


Confidential

Low Volume High Mix

NEW NEW


Industrial Printer Color Laser Copier

Large Fomatter Server Power Supply

Storage Power Supply

DC DCConverter


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Consumer Electronics

Calculator

Mouse Entertainment System

Portable Keyboard

GPS & GPS Module Netbook


2009 : 500K UNITS2010: 1M UNITS (f)

2010: 100 K UNITS (f)

2009: 30M UNITS2010: 33M UNITS (f)

2010: 210K UNITS (f)

2009: 5.5M UNITS2010: 6.6 M UNITS (f)

2009: 48K UNITS2010: 250K UNITS (f)

NEW

NEW

NEW


Confidential

Power Management

TaiwanNo.1

Power Supply


2009: 17.5M UNITS2010: 29.3M UNITS (f)


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Green Energy (LED Lighting)

LED Street Light LED In House Lighting


2009 : 33K UNITS2010: 5M UNITS (f)


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Digital Home

NEW NEW

NEW

Photo Viewer

NEW

MID (Win CE & Android) E-Book E-Reader

Remote Control

Blue-Ray Player


2010: 150K UNITS (f) 2010: 100K UNITS (f)

2010: 2M UNITS (f)2009: 50K UNITS2010: 150K UNITS (f)

2010: 150K UNITS (f)


Confidential

Home Automation

NEW

Playing 1.Music2.Picture3.Movie

Scenario Model1.Presentation2.Media playing3.At Home4.Sleeping5.Go out

Picture Reality control

Environment control

Entertainment control

Home care

Recording Power Consumption & On/Off control

Surveillance

Emergent info.

Feature:1. Controls Lighting, Entertainment & Environment. 2. Simple Scenario Control model 3. Newest Picture Reality Control mode4. SMS function assists emergent notification

Green Power Entertainment Scenario ControllerHome safety


Confidential

Prototyping

Location: California, USA

PCB Layout

PCBABOX Build

Low Volume Production

NEW


Confidential

End to End Service

NPI

•DFX•Tooling Development•CPK Report•Defect Tracking•Parameter Report•Jig & Fixture Development•Line Set Up•Supplier Chain Management

Prototype

•PCB Layout•PCB Assy•Testing•Plastic Soft Mold Parts•Sheet Metal Sample•ID Simulation•Quick Turn Sample Making

Build

•Globe Manufacturing•140SMT•Cell Production•Bar-Code & MES System•Virtual Factory•ROHS/ Green Service•6σσσσ TQM

After Service

•VMI•RMA•Refurbishment•Logistics•Configuration•Failure Analysis•Spare Planning

Design

•Mechanical Design•EE Design•F/W Design•S/W Design•ID Design•System Integration•Components Solutions


Confidential

Vertical Integration

PCB – Shye FengElectric Parts - CrownpoDiode/ Resister/ Mechanical Parts – Sino( Metal Press/ Glass Fiber/ Mould/ Injection )Cable Assembly - Acbel

Parts

Global SupportAfter Service

PC – Kinpo, CompalMulti-Media Devices – Kinpo, CalcompCommercial & Consumer Electronics – Kinpo, CalcompMobile Devices – Kinpo, Calcomp, Compal Comm.

System Integration(EMS/ ODM/ CDM)

EMI Approval - CCSEMI

Power Supply - AcbelTFT LCD Panel - CPTTouch Panel - SwencWiFi Module - Arcadyan

Module


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Vertical Integration Implementation

Kinpo Group Subsidiary

In House or potential JV

Arcadyan (WiFi Module)WiFi & Broadband

CPT (Panel)SWENC (Touch Panel)

Panel & Touch Panel

FuYu (In-House)MeiBan (JV Potential)Superpower

Tooling & Molding

SinoAllied (In-House)

Sheet Metal

Shye FengApexAllied Circuit

PCB

Other In-House ComponentsRoller : Nam Wah (JV Potential)CIS : CSI (In-House )Glass : XinW (JV Potential)

Acbel (In-house)

Power Supply


Confidential

Professional SMT Capability

SMT Capabilities•Min. Part Size: 0.5 x 0.25mm (0201)•Min. Pitch (QFP/TSOP): 0.3 ~ 0.4mm

• Min. pitch of µBGA: 0.5 mm• Total 140 SMT Lines


Confidential

Agilent 5DX X-Ray Inspection Technology

• BGA Solder joint diagnosis• SMT process verification• 3D - Views captured in

“slices” for more precise imaging and analysis. The Agilent 5DX separates the views of the board’s top and bottom sides, allowing nearly 100% coverage.

100% screen inspection for new model to define the process parameter2 panels PCA per line per hour for process stabilit y checking


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Automation Engineering

• Dedicated Engineering team at Taiwan Headquarters, and at each Manufacturing Sites to develop Automation Equipment s

• In-House design and fabrication for Production Fixt ures, Jigs, Tester, and Equipments

1. Process quality improvement, reduce risk of workm anship issues2. Greatly Improve Production Output and Efficiency3. Reduce Cycle Time & Labor Cost


Confidential

Cell Production

Operator Stations Cycle TimeBefore 10 7 50sAfter 8 3 41s

Greatly reduce take/place frequency and body movement, and increase the efficiency

Before

After


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Real Time Quality System

Assembly

• Main PCA Verification

• EOL Data Collection

OBA & QA Lab

• CSA Data Collection

• PPP, MAVS, Reliability Data Collection

Shipping

• Product Shipping Verification

• Shipping Data Collection

SMT & PCBA

• Components Loading Verification

• AOI Data Collection

• ICT, FCT Data Collection

“Visible Factory” and “Real Time Management”

Manufacturing

Execution

System

Quality

Managem

entP

roductionM

anagement

Integrated & Alert System(Total Quality Management)

• Bar Code System• ERP System• Production Plan & MO System• Alert System via SMS (Low Yield Rate or Line Stop i ssue)• Equipment Maintenance System


Confidential

Virtual Factory

CustomerEnables customers to access the factory Real-time information through Internet

Delivery informationProduction informationQuality informationReliability information

Internet Access

NKGDatabase

VirtualFactory

BusinessTransaction

ProductionInformation


Confidential

Quality Certifications & Rewards

ULUL TUVTUV BEABBEAB JQAJQA CSACSA

CCCCCC TLASTLAS

Sony Green PartnerSony Green Partner

ISO 14001ISO 14001

OHSAS18001OHSAS18001

ISO 9001ISO 9001

Taiwan National Quality Prize

Prime Minister’s Award ofThailand

Industrial Safety Award of Thailand

Safety

EMC

Quality

Awards


Confidential

Thank You Very Much!

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