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Iskra ODM d.o.o.Development and production of electronics

General Information

• Majority owner RC eNeM d.o.o. (subsidiary

Low voltage switchgear that is a partner of

Iskra d.d.),

• More than 65-year tradition,

• Production plant: Iskra d.d., BU Instruments,

• Top quality production and laboratory

equipment,

• Highly qualified staff,

• Development and production team in Iskra

d.d., BU Instruments,

• Laboratory and laboratory equipment in Iskra

d.d., BU Instruments (IEC 17025:2005),

• Standards: ISO 9001:2008, ISO 14001:2005

Vision of the company

• Establish a high-growth, high-technology, international and market-

oriented company having annual turnover of at least 1,5 million EUR

in the first five years,

• Company established in summer 2014,

• Become one of the leading companies in Europe in the field of

electronics development,

• Offer the following sales model to Slovene and European industry,

• Projects on a turn-key basis,

• Development with commitment for series production,

• Common projects,

• Usual orders.

Customerces

• Goap d.o.o. – development of new products (international)

• Eti d.d., development and production of electronics (international)

• Entia d.o.o. – development and prroduction of electronics

• Borea d.o.o. – development and prroduction of electronics

• others

We are the specialists to control:

• Communicators and communication protocols (TCP/IP, serial

(RS485), wireless (WLAN), radio (GSM/GPRS...), industrial

(CAN, Profibus...),

• Middleware,

• Embedded systems,

• Measuring and switching electronics,

• FFT and DFT algorithms,

• Electronics for other purposes.

R&D

• Our development team is highly professional and consists of 15

engineers of whom four are Ph.D,

• Management and realization of complex projects for external customers

(Gazprom/Energy Assets Ltd., Eti Elektroelement d.d., Domel d.o.o.,

Entia d.o.o.),

• Development of software for embedded systems,

• Development and design of PCBs,

• Development of high-level software for industrialization (testing,

calibration) and system support,

• Planning of housings and designing of prototypes,

• Implementation of type tests and certification of products in relation to

certified laboratories (SIQ, ATEX, CE, PSL certification USA),

• Writing technical specifications (user manuals, technical leaflets,

installation instructions and marketing material).

Competences

Project references

• Development of »X4« product – autonomous concentrator of energy

consumption from existing meters with pulse outputs (gas,

compressed air, electricity and water). At least 50.000 pieces of

installations in the last two years in Great Britain,

• Simplification and price optimization of »X4« product named »X2«.

The first large order of 1.500 pieces in progress,

• LPR communicators and concentrators for energy readout from

existing meters,

• WM1-6 single phase meter with direct 65 A input,

• Development of BICOM/CAN/bistable switch for smart house

installation,

• BICOM/MODBUD bistable switch with modbus communication with

DSM (demand side management) application,

• Development of electronics and complete sales programme of Iskra

d.d. company (www.iskra.eu).

Laboratory equipment – EMC

EMC compatibility

• Preliminary measurements of EMC

compatibility of devices are carried

out In EMC laboratory.

Our services include:

• Testing of electromagnetic

compatibility in compliance with

IEC/EN international standards,

national standards and requirements

of industry sector,

• Measurements of low-frequency

events (flickers and harmonics).

Laboratory equipment – EMC

• Measurements of low-frequency and

high-frequency conductive currents,

voltages and powers,

• Testing of immunity to electrostatic

discharges up to 15 kV (ESD),

• Testing of immunity to fast and slow

transients (BURST/SURGE),

• Testing to immunity to voltage drops

and interruptions,

• Technical assistance and consulting

services for elimination of EMC,

problems (technical document review,

use of proper standards, instructions

for version redesign, methods to

improve EMC compatibility).

Laboratory equipment

Calibration of electrical devices

Electrical devices in single phase and three-

phase systems are calibrated with the state-

of-the-art equipment (Fluke).

Climatic tests

We implement advanced climatic tests

(temperature, humidity, dissipation, etc.).

CE conformity

We perform conformity assessment

procedures in compliance with the CE

directive.

Technological process

THT (Through hole) PCB layout• We use STRECKFUSS machines to prepare

classic components. Such machines are used

for cutting and bending components with

radial and axial leads.

• We have also installed machines for

preparation of integrated circuits and

transistors. The machine for making through-

holes of dimensions from 5 mm to 25 mm is

also worth mentioning.

Technological process

• Components are inserted on boards,

type B030MP (STRECKFUSS), where

80 different components can be

mounted.

• PCBs are assembled in accordance with

the pre-written program. The position

where a certain component is placed is

indicated with an illuminated dot.

• Ersa EWS 330 machine is used for

high-performance wave soldering, while

Ersa Versaflow 3 machine is used for

selective soldering.

THT (Through hole) PCB layout

Technology process

THT (Through hole) PCB layout• Components are inserted on boards, type B030MP

(STRECKFUSS), where 80 different components can

be mounted.

•

• PCBs are assembled in accordance with the pre-

written program. The position where a certain

component is placed is indicated with an illuminated

dot.

•

• Ersa EWS 330 machine is used for high-performance

wave soldering, while Ersa Versaflow 3 machine is

used for selective soldering.

SMD PCB assembly

Technology process

Updating the line for PCB assembly we now use lead-free soldering in accordance

with RoHS directives.

Technology process

Technological possibilities

PCB dimensions:

Max. board dimension: 250 x 300 mm

Min. board dimension: 70 x 50 mm

Min. distance between components and PCB edge: 5 mm

Min. components size: 0402 (1 mm x 0.5 mm)

Max. components size: 60 x 60 mm

Quotation – input data

For sending an offer we need the following:

Bill of materials composition, position drawings, CAM files for printed

circuit board.

For preparation of optimal production please forward:

• Composition BOM, list of positions (PnP) (recommended format xls),

• Gerber (RS-274-X) record movies including data for printing paste,

• Position drawings with reference codes and values in the pdf format,

• Description and/or graphic display of features and variation

descriptions if available,

• Dimensions of each circuit and the panel, if any.

Logistic process

Components procurement and preparation

We cooperate with major suppliers of electronic components in the world.

Our suppliers provide us with the quality components and delivery within agreed

deadlines.

We provide component traceability.

Our stock consists of several thousand different components.

All components are supplied by verified suppliers.

Customers can supply part or all components by themselves. However,

components must be properly packed for machine mounting. They must be

suitable quality.

Logistic process

Repair defects and replacement of components

Our equipment provides controlled substitution of simple and complex components.

Methods of programming microcontrollers and logic

We program PLD circuits, microcontrollers and other logic.

“In-circuit” or functional testing

We can perform functional tests for our client.

Before or after testing the circuit is labelled with serial numbers in the form of 1D or

2D barcode.

Final assembly and quality control

We incorporate individual elements into the housing, and check the functioning of

the entire system.

Packaging, storage and shipping

Semi-finished products or products are packed in an approved container. They are

safely shipped to our customers.

CONTACT

Iskra ODM d.o.o.Development and production of electronicsOtoče 5a, Otoče,SI-4244 Podnart,Slovenia, EU

Director: Blaz Bajzelj, M.Sc.M.E.Tel: +386 4 237 21 96Fax: +386 4 237 21 09Mobile: +386 31 661 586

Email: blaz.bajzelj@iskra.euWeb: www.iskra.eu