Introduction - ALEUM · PDF fileIntroduction 1 Welcome to Fivalco, the industry’s most...

www.fivalcoinc.com

Introduction

1

Welcome to Fivalco, the industry’s most trusted brand for

professionals. With history over 30 years, Fivalco has been an

inventor and leading manufacturer of superior flow control

products. Today, with manufacturing and distribution facilities

in Asia, America, and Europe our products and services reach

over 80 countries and millions of people worldwide.

Fivalco’s legacy starts with innovative engineering and superior

construction, built upon proven science and cutting-edge

technology. Commitment to quality and performance are at

the top of our agenda. From start to finish, and design to

construction, every piece is built to perfection.

Each valve is pressure tested at 4 times the working pressure

and must pass a cycling test of 1000 open/shut operations

without failure of any part or component. As an ISO registered

manufacturer, we utilize Quality Production System to drive our

commitment to continuous improvement.

Our products are design tested and certified by the leading

testing agencies, including Underwriters Laboratories and

Factory Mutual, based on a wide range of global standards.

Fivalco also has been approved by many local jurisdictions

including California Fire Marshal.

The success of our company is based on listening to our

customers, understanding their needs and developing

products and services that meet or exceed their requirements.

We work in a collaborative manner with our customers to

develop innovative and effective solutions.

Our customer service and technical support are recognized as

second to none. Our extensive inventory and swift shipments

enhance customers’ competitive edge. We aim for excellence

in everything we do.

Manufacturing Facility (Yeoju, S. Korea)

U.S.A. Office (Anaheim, CA)

U.S.A. Warehouse (Anaheim, CA)

www.fivalcoinc.com2

Contents

Bronze Butterfly Valve 175 PSI Threaded EndsBT

Bronze Butterfly Valve 175 PSI Grooved EndsBG

Butterfly Valve 300 PSI Grooved EndsHPG

Butterfly Valve 300 PSI Wafer EndsHPW

Butterfly Valve 300 PSI Tapped BodyHPGT

Butterfly Valve 175 PSI Grooved EndsDG

Butterfly Valve 175 PSI Wafer EndsDW

Lever Handle Butterfly Valve8100

4

5

6

7

8

9

10

11

Lever Lock Butterfly Valve8200 12

Swing Check Valve Grooved EndsDGC 14-15

Swing Check Valve Flanged Ends5201-300-FLA 16

OS&Y Gate Valve 300 PSI Flanged Ends3299-300-FLA

OS&Y Gate Valve 300 PSI Flanged x Grooved Ends3299-300-FG

OS&Y Gate Valve 300 PSI Grooved x Grooved Ends3299-300-GG

NRS Gate Valve 300 PSI Flanged Ends3288-300-FLA

NRS Gate Valve 300 PSI Flanged x Grooved Ends3288-300-FG

Indicator Post: Adjustable Type IP0888

17

18

19

20

21

NRS Gate Valve 300 PSI Grooved / Grooved Ends3288-300-GG 22

23-24

Indicator Post: Wall TypeWP0999 25

Flexible Sprinkler Connector Braided / UnbraidedFXB / FXU 26

Welded Pipe Outlets Firelet 27

www.fivalcoinc.com3

Illustrated Product Index

Bronze Butterfly ValveThreaded

UL, ULC, FM, CA Fire Marshal175 PSI

BTSizes 1” thru 2-1/2”

175 PSI

BT

Butterfly ValveGrooved


DGSizes 2-1/2” thru 8

Page 9

Butterfly ValveWafer


DWSizes 2-1/2” thru 8”

Page 10

Lever Handle Butterfly ValveGrooved200 PSI

8100Sizes 2” thru 8”

Page 11

Lever Lock Butterfly ValveGrooved & Wafer

300 PSI

8200Sizes 2” thru 8”

Page 12

Check ValveGrooved

UL, ULC, FM300 PSI

DGCSizes 2” thru 8”

Page 14 - 15

Bronze Butterfly ValveGrooved


BGSizes 2” thru 2-1/2”

Page 5

175 PSI

BG

Butterfly ValveGrooved


HPGSizes 2-1/2” thru 8”

Page 6

Grooved, ULC, FM, CA Fire M

300 PSI

HPG



HPWSizes 2-1/2” thru 8”

Page 7


L, ULC, FM, CA Fire Mar300 PSI

HPWSizes 2-1/2” thru 8”

Butterfly ValveTapped


HPGTSizes 2-1/2” thru 8”

Page 8

Butterfly ValveTapped

L, ULC, FM, CA Fire Ma300 PSI

HPGTSizes 2-1/2” thru 8”

Check ValveFlanged

UL, ULC, FM300 PSI

5201-300-FLASizes 2-1/2” thru 12”

Page 16

NRS Gate ValveFlanged

UL, ULC, FM300 PSI

3288-300-FLASizes 2-1/2” thru 12”

Page 20

NRS Gate ValveFlanged x Grooved

UL, ULC, FM300 PSI

3288-300-FGSizes 2-1/2” thru 12”

Page 21

NRS Gate ValveGrooved x Grooved

UL, ULC, FM300 PSI

3288-300-GGSizes 2-1/2” thru 12”

Page 22

Indicator PostAdjustable Type

UL, ULC,FM

IP0888

Page 23 - 24

Indicator PostWall Type

UL, ULC,FM

WP0999

Page 25

Flexible Sprinkler Connector Braided & Unbraided

UL, ULC, FM175 PSI

FXB / FXUSizes 24” thru 72”

Page 26

OS&Y Gate ValveFlanged

UL, ULC, FM300 PSI

3299-300-FLASizes 2-1/2” thru 12”

Page 17

OS&Y Gate ValveFlanged x Grooved

UL, ULC, FM300 PSI

3299-300-FGSizes 2-1/2” thru 12”

Page 18

OS&Y Gate ValveGrooved x Grooved

UL, ULC, FM300 PSI

3299-300-GGSizes 2-1/2” thru 12”

Page 19

GroovedULC, FM, CA Fire Mar

175 PSI

DGSizes 2-1/2” thru 8

WaferULC, FM, CA Fire Mars

175 PSI

DWSizes 2-1/2”/2”/2”2”2”2 thththru 8”8””””

300 PSI 300 PSI

3288-300-FLA

Welded Pipe OutletsThreaded

UL, ULC, FM300 PSI

FireletSizes 1/2” thru 2-1/2”

Page 27

www.fivalcoinc.com

Bronze Butterfly Valve | Threaded

4

Technical Features

Connections: Threaded ends (ANSI / ASME B1.20.1 NPT)

Sizes: 1”, 1-1/4”, 1-1/2”, 2”, 2-1/2”

Approvals: UL, ULC, FM, and California State Fire Marshal

Maximum Working Pressure: 175 PSI (Max. Test Pressure: 350 PSI)

Maximum Working Temperature: 250˚F (120˚C)

Application: Indoor and Outdoor Use

Dimensions: Inches (Millimeters)

Size in/mm

1”

1-1/4”

A

1.7 (43.7)

2.1 (54)

B

1.6 (39.7)

1.9 (49)

C

2.1 (54)

2.6 (67)

D

2.0 (52)

2.2 (56)

E

1.5 (37)

1.6 (41)

1-1/2” 2.4 (60) 2.2 (56) 2.9 (73) 2.3 (59) 1.7 (43)

2” 3.0 (76) 2.8 (70) 3.2 (82.4) 2.5 (64) 1.9 (49)

2-1/2” 3.5 (90) 3.3 (84) 4.1 (104) 2.9 (74) 2.3 (59)

50 PSI)

Firefly® Model: BT

Model: BT

Material

Bronze

Aluminum Bronze

Brass

Steel

Steel

Stainless Steel

Specification

ASTM B505

ASTM B548

ASTM D2000

ASTM B16

ASTM A619

ASTM A619

Component

Disc

Indicator

Housing

Handwheel

Stem

www.fivalcoinc.com

Bronze Butterfly Valve | Grooved

5

Model: BG

Technical Features

Connections: Grooved Ends (AWWA C606)

Sizes: 2”, 2-1/2”





Size in/mm

2”

2-1/2”

A

4.5 (114)

4.5 (114)

B

2.4 (60.3)

3.0 (75)

C

2.3 (57.15)

2.7 (69.1)

D

0.6 (16)

0.6 (16)

E

0.3 (8)

0.3 (8)

F

1.9 (49)

2.3 (59)

G

2.5 (64)

2.9 (74)


350 PSI)

FireFly® Model: BG

SpecificationMaterial

Bronze

Aluminum Bronze

Brass

Steel

Steel

Stainless Steel

ASTM B505

ASTM B548

ASTM D2000

ASTM B16

ASTM A619

ASTM A619

Component

Disc

Indicator

Housing

Handwheel

Stem

Material

Ductile Iron

Ductile Iron

Ductile Iron

Ductile Iron

Ductile Iron

Stainless Steel

Stainless Steel

Steel

Brass

EPDM

EPDM

Specification

ASTM A536 Nylon-11 Coated

ASTM A536 EPDM Encapsulated

ASTM A536

ASTM A536

ASTM A536

AISI 420

ASTM A510

AISI 410

ASTM B584

EPDM Grade E

EPDM Grade E

Component

O-Ring (AII)

Housing Gasket

Body

Disc

Indicator

Housing

Handwheel

Stem

Worm Shaft

Shear Pin

Gear Segment

www.fivalcoinc.com

300 PSI Butterfly Valve | Grooved

6


Size in/mm

2-1/2”

3”

A

4.1 (105)

4.4 (112)

B

3.7 (95)

3.6 (92)

C

3.8 (96.4)

3.8 (96.4)

D

2.9 (73)

3.5 (88.9)

E

5.3 (135)

5.6 (142)

F

5.3 (135)

5.3 (135)

G

5.0 (128)

5.0 (128)

4” 5.7 (145) 4.3 (108) 4.5 (115.4) 4.5 (114.3) 6.9 (175) 5.3 (135) 5.0 (128)

6” 7.0 (179) 5.7 (146) 5.2 (132.4) 6.6 (168) 8.2 (209) 7.6 (193) 8.7 (220)

8” 8.0 (204)

H: Disc clearance of body surface through end of disc in open position.

6.7 (170) 5.8 (147.4) 8.6 (219.1) 9.2 (234) 7.6 (193) 8.7 (220)

H

0.3 (6.8)

1.0 (24.2)

Fireriser® Model: HPG

Model: HPG

Technical Features

Connections: Grooved ends, AWWA C606

Sizes: 2-1/2”, 3”, 4”, 6”, 8”





Double-Seal Disc; Resilient EPDM Coating

www.fivalcoinc.com

300 PSI Butterfly Valve | Wafer

7

Connections: Wafer ends, ANSI Class 125

Sizes: 2-1/2”, 3”, 4”, 6”, 8”







Size in/mm

2-1/2”

3”

A

5.4 (136)

5.6 (143)

B

3.4 (87)

3.7 (93)

C

1.8 (46)

1.8 (46)

D

5.9 (149.4)

6.6 (168.2)

E

6.5 (166)

6.8 (173)

F

5.3 (135)

5.3 (135)

G

5.0 (128)

5.0 (128)

4” 6.1 (156) 4.3 (109) 2.0 (52) 7.9 (200.2) 7.3 (186) 5.3 (135) 5.0 (128)

6” 7.4 (188) 5.7 (144) 2.2 (56) 10.6 (269.8) 8.6 (218) 7.6 (193) 8.7 (220)

8” 8.7 (222) 6.5 (166) 2.3 (58) 13.0 (330.2) 9.9 (252) 7.6 (193) 8.7 (220)

H

1.8 (45.4)

0.9 (22.7)

0.6 (14.5)

0.3 (8.2)

2.7 (69.1)

Fireriser® Model: HPW

Model: HPW

Technical Features

Material

Ductile Iron

Ductile Iron

Ductile Iron

Ductile Iron

Ductile Iron

Stainless Steel

Stainless Steel

Steel

Brass

EPDM

EPDM

Specification

ASTM A536

ASTM A536

ASTM A536

AISI 420

ASTM A510

AISI 410

ASTM B584

EPDM Grade E

EPDM Grade E

Component

O-Ring (AII)

Housing Gasket

Disc

Indicator

Housing

Handwheel

Stem

Worm Shaft

Shear Pin

Gear Segment

www.fivalcoinc.com

300 PSI Butterfly Valve | Tapped Body

8

Connections: Groove Tap Body, AWWA C606

Sizes: 2-1/2”, 3”, 4”, 6”, 8”






Model: HPGT

Technical Features


Size in/mm

2-1/2”

3”

A

4.1 (105)

4.4 (112)

B

5.0 (127)

5.0 (127)

C

5.3 (135)

5.3 (135)

D

2.9 (73)

3.5 (88.9)

E

5.3 (135)

5.6 (142)

F

5.0 (128)

5.0 (128)

G

4” 5.7 (145) 5.0 (127) 5.3 (135) 4.5 (114.3) 6.9 (175) 5.0 (128)

6” 7.0 (179) 5.6 (143.5) 7.6 (193) 6.6 (168.3) 8.2 (209) 8.7 (220) 0.3 (6.8)

8” 8.0 (204) 6.0 (152.4) 7.6 (193) 8.6 (219.1) 9.2 (234) 8.7 (220) 1.0 (24.2)

H

1.6 (40.4)

1.6 (40.4)

1.2 (30)

1.2 (30)

1.6 (40.4)

N

0.6 (15)

0.6 (15)

0.5 (13)

0.5 (13)

0.6 (15)

M

4-3/4-14NPT

4-3/4-14NPT

4-1/2-14NPT

4-1/2-14NPT

4-3/4-14NPT

Fireriser® Model: HPGT

Material

Ductile Iron

Ductile Iron

Ductile Iron

Ductile Iron

Ductile Iron

Stainless Steel

Stainless Steel

Steel

Brass

EPDM

EPDM

Specification


ASTM A536 EPDM Encapsulated

ASTM A536

ASTM A536

ASTM A536

AISI 420

ASTM A510

AISI 410

ASTM B584

EPDM Grade E

EPDM Grade E

Component

O-Ring (AII)

Housing Gasket

Body

Disc

Indicator

Housing

Handwheel

Stem

Worm Shaft

Shear Pin

Gear Segment

www.fivalcoinc.com

175 PSI Butterfly Valve | Grooved

9

Model: DG

Technical Features

Connections: Grooved Ends, AWWA C606

Sizes: 2-1/2”, 3”, 4”, 6”, 8”





Material

Ductile Iron

Ductile Iron

Ductile Iron

Ductile Iron

Ductile Iron

Stainless Steel

Stainless Steel

Steel

Brass

EPDM

EPDM

Specification

ASTM A536

ASTM A536

ASTM A536

AISI 420

AISI 410

ASTM A510

ASTM B584

EPDM Grade E

EPDM Grade E

Component

O-Ring (All)

Disc

Indicator

Housing

Handwheel

Stem

Worm Shaft

Shear Pin

Gear Segment

Housing Gasket


Size: in / mm

2 1/2”

3”

A

4.1 (105)

4.4 (112)

B

3.7 (9)

3.6 (92)

C

3.8(96.4)

3.8(96.4)

D

2.9 (73)

3.5 (88.9)

E

5.3 (135)

5.6 (142)

F

5.3 (135)

5.3 (135)

G H

5.0 (128)

5.0 (128)

4” 5.7 (145) 4.3 (108) 4.5 (115.4) 4.5 (114.3) 6.9 (175) 5.3 (135) 5.0 (128)

6” 7.0 (179) 5.7 (146) 5.2 (132.4) 6.6 (168) 8.2 (209) 7.6 (193) 8.7 (220)

8” 8.0 (204) 6.7 (170) 5.8 (147.4) 8.6 (219.1) 9.2 (234) 7.6 (193) 8.7 (220)

0.3 (6.8)

1.0 (24.2)

Fireriser® Model: DG

www.fivalcoinc.com

175 PSI Butterfly Valve | Wafer

10

Model: DW

Technical Features

Connections: Wafer Ends, ANSI Class 125

Sizes: 2-1/2”, 3”, 4”, 6”, 8”





Fireriser® Model: DW


Size in/mm

2 1/2”

3”

A

5.4 (136)

5.6 (143)

B

3.4 (87)

3.7 (93)

C

1.8 (46)

1.8 (46)

D

5.9 (149.4)

6.6 (168.2)

E

6.5 (166)

6.8 (173)

F

5.3 (135)

5.3 (135)

G H

5.0 (128)

5.0 (128)

4” 6.1 (156) 4.3 (109) 2.0 (52) 7.9 (200.2) 7.3 (186) 5.3 (135) 5.0 (128)

6” 7.4 (188) 5.7 (144) 2.2 (56) 10.6 (269.8) 8.6 (218) 7.6 (193) 8.7 (220)

8” 8.7 (222) 6.5 (166) 2.3 (58) 13.0 (330.2) 9.9 (252) 7.6 (193) 8.7 (220)

0.3 (8.2)

0.6 (14.5)

0.9 (22.7)

1.8 (45.4)

2.7 (69.1)

Material

Ductile Iron

Ductile Iron

Ductile Iron

Ductile Iron

Ductile Iron

Stainless Steel

Stainless Steel

Steel

Brass

EPDM

EPDM

Specification

ASTM A536

ASTM A536

ASTM A536

AISI 420

AISI 410

ASTM A510

ASTM B584

EPDM Grade E

EPDM Grade E

Component

Disc

Indicator

Handwheel

Stem

Worm Shaft

Shear Pin

Lever Handle Butterfly Valve | Grooved

11

Model: 8100

Technical Features

Connections: Grooved Ends (AWWA C606)

Sizes: 2”, 2-1/2”, 3”, 4”, 6”, 8”





3.6 (90.3)

4.6 (116.1)

6.7 (171)

8.6 (219.2)

3.4 (87.4)

3.8 (96.8)

4.6 (117.3)

5.3 (133.4)

5.8 (147)

0.6 (15.9)

0.6 (15.9)

0.6 (15.9)

0.6 (15.9)

0.7 (19)

0.3 (8.7)

2.9 (74.2) 3.8 (96.8) 0.6 (15.9) 0.4 (8.9)

0.4 (8.9)

0.4 (8.9)

0.4 (8.9)

0.4 (11)

6 (152.4)

6 (152.4)

8.4 (214.4)

8.4 (214.4)

12.3 (311.2)

12.3 (311.2)

1 (25.4)

1 (25.4)

1 (25.4)

1 (25.4)

1.3 (31.8)

1.3 (31.8)

1.8 (46.0)

2.1 (52.3)

2.6 (66.5)

3.3 (84.1)

4.4 (111.3)

5.4 (137)

2 (50.8)

2.4 (62)

2.7 (68.1)

3.3 (84.1)

4.4 (111.3)

5.4 (137)

3.2 (81)

3.6 (91.9)

4.3 (108)

4.9 (125.5)

7 (177.8)

8 (202)

Size A

2”

3”

4”

6”

8”

2-1/2”

2.4 (60.3)

3.4 (86.4)

4.4 (111.8)

6.6 (166.6)

8.4 (214.4)

2.8 (70.2)

B

2.3 (57.2)

C D E F G H K L

Model: 8100

Material

Ductile Iron, Epoxy Coated

Ductile Iron, EPDM or NBR Encapsulated

Stainless Steel

Steel, Zinc Plated

Carbon Steel, Epoxy Coating or Casting

Component

Body

Disc

Stem

Latch Plate

Handle

www.fivalcoinc.com

Connections: Grooved Ends (AWWA C606), Wafer Type (ANSI Class125)

Sizes: 2”,

Maximum Working Pressure:


Application:

Lever Lock | Grooved / Wafer

12

Model: 8200G (Grooved)

Model: 8200W(Wafer)(G d) (Wafer)

Model: 8200G Model: 8200W

Technical Features

Dimensions: (Grooved)

Size in/mm

2-1/2”

3”

Type

8200G

L1

4”

6”

8”

W H1 H2

Dimensions: (Wafer)

Size in/mm

2-1/2”

3”

Type

8200W

L1

4”

6”

8”

W

2 (52)

2.2 (56)

H1 H2

Model: 8200

MaterialComponent

www.fivalcoinc.com

www.fivalcoinc.com

Butterfly Valve Switch Installation

13

Installation

When the valves are received from the manufacture they

should be handled carefully to avoid breakage and damage to

the seating area. Before installation of the valve, clean piping,

flange and coupling. When the valve closes hard, it is usually

due to debris lodged in the sealing area. Often this may be

corrected by backing off the hand wheel and closing again.

The valve should never be forced to seat by applying a wrench

to the hand wheel as this may distort the valve components or

score the sealing surface. The use of excessive force to open or

close the valve violates all warranties whether express or

implied. The inlet and oulet pipe adjacent to the valve should

be properly supported to prevent excessive stress on the valve

body. The valve should not be used to force a pipeline into

position as this may result in distortion of the valve body.

Conduit and electrical connections to the optional tamper

switch must be in accordance with National Electrical Code

(NFPA 72) and / or requirements of the local authority having

jurisdiction.

Design Requirements

The Fivalco grooved butterfly valve should be connected to

the piping system with approved couplings or flange adapters.

Flow may be from either direction, and the valve may be

positioned in any direction.

Fivalco butterfly valves have been designed with a slow close

hand wheel operator which effectively minimizes water

hammer. These valves feature minimum flow restriction and

pressure loss when in the fully open position.

Care & Maintenance

Fivalco butterfly valves require no regular maintenance.

However, it is advisable to inspect and verify proper operation

of the unit annually or in accordance with the authorty having

jurisdiction.

The inspection should include a visual check for leakage at the

valve pipe connection and body to operator connection.

Inspection and maintenance should be performed by a

qualified inspection service.

Switch Installation

Fivalco butterfly valves are provided with internal supervisor

position switches. The tamper switch operates by cam

connected to the valve stem. The switch will change position

and close within two (2) full turn of the hand from the fully

open position.

Common (White)Fire AlarmControl Panel

Supervisory Circuit

VoltageSource

Aux. Device(Bell or Horn)

End of LineResistor or

Next Device

Open (Yellow)

(Green)

Closed (Red)

Closed (Orange)

Open (Blue)

Note: 1. Rated: 5A-1/6HP-125/250V

Switch #1

For connection to the supervisory circuitNormally closed: 2 RedNormally open: 2 YellowCommon: 2 White

Switch #2

Auxiliary switch connected per authorityNormally closed: 1 OrangeNormally open: 1 BlueCommon: 1 Black Ground Lead: 1 Green

S-1

Common (Black)

Actuator Case Ground

S-2

www.fivalcoinc.com

SWING CHECK VALVE | Grooved

14

Model: DGC

Technical Features

Connections: Grooved ends, AWWA C606

Sizes: 2”, 2-1/2”, 3”, 4”, 6”, 8”

Approvals: UL, ULC, FM



Low pressure-drop, non-slam performance

Firecheck® Model: DGC

SpecificationMaterial

Ductile Iron

Stainless Steel

Stainless Steel

Stainless Steel

Stainless Steel

Stainless Steel

Rubber


ANSI 304

ANSI 302

ANSI 304

ANSI 304

ANSI 304

EPDM

Component

Body1

2

3

4

5

6

7

Clapper

Coil Spring

Nut

Bolt

Washer

Facing Seal

Stainless Steel

Ductile Iron

Ductile Iron

Aluminum Bronze

Stainless Steel

ANSI 304

ASTM A536

ASTM A536

B148

ANSI 304

8

9

10

11

12

Seat Ring

Drain Plug

Pin Plug

Bushing

Hinge Pin

Steel ASTM A30713 Hook


Size in/mm

2”

2-1/2”

D1

1.9 (49)

2.4 (62.2)

D2

2.2 (57.1)

2.8 (72)

D3

2.4 (60.3)

3.0 (76.1)

L

6.7 (170)

7.2 (184)

L1

0.6 (15.8)

0.6 (15.8)

3” 2.9 (74) 3.3 (84.7) 3.5 (89.1) 7.7 (195) 0.6 (15.8)

4” 3.9 (98) 4.3 (109.8) 4.5 (114.3) 8.1 (205) 0.6 (15.8)

6” 6.1 (156)

8” 7.9 (201.6) 8.5 (215.8) 8.6 (218.2) 14.6 (372) 0.8 (20.1) 0.4 (10.5)

6.4 (163.7) 6.6 (168.3) 12.6 (320) 0.6 (15.8)

L2

0.3 (8.7)

0.3 (8.7)

0.3 (8.7)

0.3 (8.7)

0.3 (8.7)

A

1.5 (38)

1.5 (38)

1.4 (35)

1.5 (37)

1.5 (38)

B

4.5 (114)

5.0 (127)

5.6 (142)

6.1 (155)

8.3 (210)

www.fivalcoinc.com15

Spring

Hinge Pin

Hinge Pin Plug

Body

Seat Ring

Clapper Assembly

Drain Plug

InchesDN

Nominal Pipe Sizes Flow Data - Friction Loss (Ft. of Pipe)

2”DN50

2 1/2”DN65

3”DN80

4”DN100

6”DN150

8”DN200

OD Inches (mm)

2.375 (60.3)

2.875 (73.0)

3.5 (88.9)

4.5 (114.3)

6.625 (168.3)

8.625 (219.1)

C=100 Sch.10Feet (M)

10 (3.0)

14 (4.3)

17 (5.2)

17 (5.2)

23 (7.0)

35 (10.7)

C=100 Sch. 30Feet (M)

-

-

-

-

-

32 (9.8)

C=120 Sch. 30Feet (M)

-

-

-

-

-

45 (13.7)


8 (2.4)

10 (3.0)

12 (3.7)

13 (4.0)

19 (5.8)

30 (9.1)


11 (3.4)

15 (4.6)

17 (5.2)

18 (5.5)

26 (7.9)

43 (13.1)


14 (4.3)

20 (6.1)

23 (7.0)

23 (7.0)

33 (10.1)

50 (15.2)

100 200 300 400 500 700 1000 2000 3000 4000 5000 7000 10000

1.0

1.5

0.9 0.8 0.7

0.6

0.5

2.0

3.0

4.0

5.0

6.0 7.0 8.0 9.0

1.0

1.5

0.9 0.8 0.7

0.6

0.5

2.0

3.0

4.0

5.0

6.0 7.0 8.0 9.0

NO

MIN

AL

PRES

SURE

DRO

P IN

PO

UN

DS

PER

SQU

ARE

INCH

(PSI

)

FLOW RATE IN GALLONS PER MINUTE (GPM)

Friction Loss Check Valve (Water at 65˚F)

2" V

alve

2 1/2

" Valv

e

3" V

alve

4" V

alve

5" V

alve

6"

Val

ve

8" V

alve

12" V

alve

10" V

alve

Installation Options

Horizontal Installation:

Hinge Pin must be located at the top.

Vertical Installation:

Direction of the arrow must point upward.

www.fivalcoinc.com

SWING CHECK VALVE | Flanged

16

Sizes 2" thru 4” Sizes 5" thru 12”

L

H

L

H

Material

Bronze

PTFE

Stainless Steel

Bronze

Ductile Iron

Ductile Iron

EPDM

Ductile Iron

Ductile Iron

Specification

ASTM B62

Commercial

AISI 304

ASTM B62

A536 65-45-12

A536 65-45-12

Commercial

A536 65-45-12

A536 65-45-12

Component

Seat Ring

Plug Washer

Hinge Pin

Retainer Washer

Disc

Clapper Arm

Gasket

Cover

Body

Dimensions

mm

mm

mm

50

2

203

8

122

4.8

65

2 1/2

254

10

133

5.2

80

3

279

11

136.5

5.4

100

4

330

13

162.5

6.4

125

5

356

14

296

11.7

150

6

406

16

298.5

11.7

200

8

495

19.5

357

14.1

250

10

559

22

410

16.1

300

12

660

26

463

18.3

Size

L

H

inch

inch

inch

mm 152.4

6

178

7

191

7.5

229

9

254

10

279

11

343

13.5

406

16

483

19ø F

inch

Model: 5201-300-FLA

F

F

Technical Features

Connections: Flanged (ANSI B16.1 Class 125)

Sizes: 2”, 2-1/2”, 3”, 4”, 5”, 6”, 8”, 10”, 12”


Maximum Working Pressure: 300 PSI


Fusion bonded epoxy coated

Design Conforms to AWWA C508, Clear Waterway

Model: 5201-300-FLA

ø

ø

www.fivalcoinc.com

300 PSI OS&Y Gate Valve | Flanged Ends

17

Model: 3299-300-FLA

Technical Features


Sizes: 2-1/2”, 3”, 4”, 5”, 6”, 8”, 10”, 12”




Type: Resilient Wedge, Outside Stem & Yoke

Finish: Epoxy Coated Interior and Exterior

Specifications:

Material

Ductile Iron

Ductile Iron EPDM Coated

Bronze

Ductile Iron

Stainless Steel

Ductile Iron

Bronze

Brass

Brass

EPDM

PTFE

EPDM

Stainless Steel

Stainless Steel

Stainless Steel

Ductile Iron

Brass

Specification

ASTM A536 65-45-12

ASTM A536 65-45-12 + EPDM

ASTM B16

AISI SS304 / SS302

ASTM B16

ASTM A536 65-45-12

ASTM B62

ASTM B16

ASTM D2000 EPDM

ASTM D4745

ASTM D2000 EPDM

ASTM SS316

ASTM A536 65-45-12

ASTM A351 CF8

ASTM A536 65-45-12

ASTM B62

Component

Body1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

Resilient Wedge

Stem

Bonnet

Wedge Nut

Stem Nut

Plug

Stuffing Seal

Stuffing

Tapper Pin

Steel

Stainless Steel

Stainless Steel

ASTM SS304

ASTM SS304

ASTM SS304

Hex Socket Cap Screw

Nut

Square Bolt

EPDM

Stainless Steel

ASTM D2000 EPDM

ASTM SS304

O Ring


Dimensions

Size L Hmax

2 1/2

3

4

5

6

8

10

12

190

7.5

203

8

229

9

267

10.5

292

11.5

330

13

356

14

254

10

417.5

16.4

487.5

19.2

538

21.2

740

29.1

935

36.8

1126

44.3

1316

51.8

654

25.7

Hmin

350.5

13.8

405.5

16

436

17.2

591

23.3

730

28.7

871

34.3

1011

39.8

528

20.8

C

17.5

0.7

19

0.7

23.8

0.9

25.4

1

28.6

1.1

30.2

1.2

31.8

1.3

23.8

0.9

øD2

183

7.2

253

10

253

10

305

12

355

14

445

17.5

445

17.5

305

12

øD1

178

7

191

7.5

229

9

279

11

343

13.5

406

16

483

19

254

10

mm

mm

mm

mm

mm

mm

mm

mm

22

Model: 3299-300-FLA

www.fivalcoinc.com

300 PSI OS&Y Gate Valve | Flanged x Grooved

Model: 3299-FG

18

Model: 3299-300-FG

Dimensions

Size L H2

2 1/2

3

4

5

6

8

10

12

190

7.5

203

8

229

9

267

10.5

292

11.5

330

13

356

14

254

10

418

16.5

478

18.8

538

21.2

740

29.1

935

36.8

1126

44.3

1316

51.8

654

25.7

H1

351

13.8

406

16

436

17.2

591

23.3

730

28.7

871

34.3

1011

39.8

528

20.8

øD4

183

7.2

253

10

253

10

306

12

355

14

445

17.5

445

17.5

306

12

øD3

73

2.9

141.3

5.6

A

15.9

0.6

15.9

0.6

15.9

0.6

15.9

0.6

19

0.7

19

0.7

19

0.7

15.9

0.6

ØF

178

7

191

7.5

229

9

279

11

343

13.5

406

16

483

19

254

10

B

8

0.3

88

0.3

9.5

0.4

9.5

0.4

9.5

0.4

11

0.4

12.7

0.5

inch

mm

inch

mm

inch

mm

inch

mm

inch

mm

inch

mm

inch

mm

inch

mm

88.9

3.5

143

5.6

219.1

8.6

273

10.7

323.9

12.8

168.3

6.6

øD2

68.9

2.7

136.8

5.4

84.7

3.3

109.8

4.3

214.1

8.4

268

10.6

317.9

12.5

163.7

6.4

12.7

0.5

F

Technical Features

Connections: Flanged x Grooved (ANSI B16.1 x AWWA C606)

Sizes: 2-1/2”, 3”, 4”, 5”, 6”, 8”, 10”, 12”






Specifications:

Material

Ductile Iron


Bronze

Ductile Iron

Stainless Steel

Ductile Iron

Bronze

Brass

Brass

EPDM

PTFE

EPDM

Stainless Steel

Stainless Steel

Ductile Iron

Brass

Specification

ASTM A536 65-45-12

ASTM A536 65-45-12 + EPDM

ASTM B16

AISI SS304 / SS302

ASTM B16

ASTM A536 65-45-12

ASTM B62

ASTM B16

ASTM D2000 EPDM

ASTM D4745

ASTM D2000 EPDM

ASTM SS316

ASTM A536 65-45-12

ASTM A351 CF8

ASTM A536 65-45-12

ASTM B62

Component

Body1

2

3

4

5

6

7

8

9

10

11

14

12

13

15

17

16

18

19

20

21

Resilient Wedge

Stem

Bonnet

Wedge Nut

Gland

Stem Nut

Stem Nut Washer

Handwheel Washer

Handwheel

Handwheel Nut

Plug

Stuffing Seal

Stuffing

Gasket

Tapper Pin

Steel

Stainless Steel

Stainless Steel

Stainless Steel

Gr 8.8

ASTM SS304

ASTM SS304

ASTM SS304


Nut

Square Bolt

Spring Washer

EPDM

Stainless Steel

ASTM D2000 EPDM

ASTM SS304

O Ring

Hex Socket Cap Screw22

Model: 3299-300-FG

www.fivalcoinc.com

300 PSI OS&Y Gate Valve | Grooved x Grooved

19

Model: 3299-300-GG

Technical Features

Connections: Grooved x Grooved Ends (AWWA C606)

Sizes: 2-1/2”, 3”, 4”, 5”, 6”, 8”, 10”, 12”






Specifications:

Material

Ductile Iron


Ductile Iron

Stainless Steel

Ductile Iron

Bronze

Brass

Stainless Steel

Ductile Iron

Brass

Specification

ASTM A536 65-45-12

ASTM A536 65-45-12 + EPDM

ASTM B16

AISI SS304 / SS302

ASTM B16

ASTM A536 65-45-12

ASTM A536 65-45-12

ASTM A351 CF8

ASTM A536 65-45-12

ASTM B62

Component

Body1

2

3

4

5

6

7

8

9

10

Resilient Wedge

Stem

Bonnet

Wedge Nut

Gland

Stem Nut

Bronze ASTM B6211

Brass ASTM B1614 Plug

EPDM ASTM D2000 EPDM12 Stuffing Seal

PTFE ASTM D474513 Stuffing

EPDM ASTM D2000 EPDM15 Gasket

Stainless Steel ASTM SS31617 Tapper Pin

16 Steel Gr 8.8Hex Socket Cap Screw

19 Stainless Steel ASTM SS304Nut

20 Stainless Steel ASTM SS304Square Bolt

21 Stainless Steel ASTM SS304

18 EPDM ASTM D2000 EPDMO Ring

Stainless Steel ASTM SS304Hex Socket Cap Screw22

Model: 3299-300-GG

Dimensions

Size L H2

2 1/2

3

4

5

6

8

10

12

190

7.5

203

8

229

9

267

10.5

292

11.5

330

13

356

14

254

10

418

16.5

478

18.8

538

21.2

740

29.1

935

36.8

1126

44.3

1316

51.8

654

25.7

H1

351

13.8

406

16

436

17.2

591

23.3

730

28.7

871

34.3

1011

39.8

528

20.8

øD4

183

7.2

253

10

253

10

306

12

355

14

445

17.5

445

17.5

306

12

øD3

73

2.9

141.3

5.6

A

15.9

0.6

15.9

0.6

15.9

0.6

15.9

0.6

19

0.7

19

0.7

19

0.7

15.9

0.6

B

8

0.3

88

0.3

9.5

0.4

9.5

0.4

9.5

0.4

11

0.4

12.7

0.5

mm

mm

mm

mm

mm

mm

mm

mm

88.9

3.5

143

5.6

219.1

8.6

273

10.7

323.9

12.8

168.3

6.6

øD2

68.9

2.7

136.8

5.4

84.7

3.3

109.8

4.3

214.1

8.4

268

10.6

317.9

12.5

163.7

6.4

12.7

0.5

www.fivalcoinc.com

300 PSI NRS Gate Valve | Flanged Ends

20

Model: 3288-300-FLA

Material

Ductile Iron


Ductile Iron

Ductile Iron

Copper

Ductile Iron

Bronze

Brass

Stainless Steel

Stainless Steel

Ductile Iron

EPDM

Specification

ASTM A536 65-45-12

ASTM A536 65-45-12 + EPDM

ASTM D2000 EPDM

AISI SS304 / SS302

ASTM A536 65-45-12

ASTM A536 65-45-12

ASTM B16

ASTM SS316

Stainless Steel ASTM SS316

ASTM A536 65-45-12

ASTM C51100

ASTM A536 65-45-12

ASTM B62

Component

Body1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

Resilient Wedge

Stem

Bonnet

Thrust Collar

Gland

Wedge Nut

Washer

Dustproof Cover

Post Flange

Wrench Nut

Plug

Washer

Stainless Steel

Stainless Steel

Stainless Steel

ASTM SS316

ASTM SS316

ASTM SS316


Nut

EPDM ASTM D2000 EPDMGasket

Studs

Spring Washer

EPDM ASTM D2000 EPDMO Ring




22

Steel Gr 8.8Hex Socket Cap Screw

Dimensions

Size L H

2 1/2

3

4

5

6

8

10

12

190

7.5

203

8

229

9

267

10.5

292

11.5

330

13

356

14

254

10

203.5

8

232

9.1

251

9.9

351.5

13.8

435

17.1

535

21.1

616

24.3

320

12.6

C

17.5

0.7

19

0.7

23.8

0.9

25.4

1

28.6

1.1

30.2

1.2

31.8

1.3

23.8

0.9

øF

178

7

191

7.5

229

9

279

11

343

13.5

406

16

483

19

254

10

inchmm

inchmm

inchmm

inchmm

inchmm

inchmm

inchmm

inchmm

F

Technical Features


Sizes: 2-1/2”, 3”, 4”, 5”, 6”, 8”, 10”, 12”




Type: Resilient Wedge, Non-Rising Stem


Specifications: Design and Dimensions Conform to AWWA C515

Model: 3288-300-FLA

12”

www.fivalcoinc.com21

300 PSI NRS Gate Valve | Flanged x Grooved

Model: 3288-300-FG

Technical Features

Connections: Flanged x Grooved Ends (ANSI B16.1 x AWWA C606)

Sizes: 2-1/2”, 3”, 4”, 5”, 6”, 8”, 10”, 12”







Dimensions

Size L H

2 1/2

3

4

5

6

8

10

12

190

7.5

203

8

229

9

267

10.5

292

11.5

330

13

356

14

254

10

295

11.6

323

12.7

342

13.5

440

17.3

537

21.1

640

25.2

723

28.5

408

16.1

ØD3

73

2.9

141.3

5.6

ØF

178

7

191

7.5

229

9

279

11

343

13.5

406

16

483

19

254

10

A

15.9

0.6

15.9

0.6

15.9

0.6

15.9

0.6

19

0.7

19

0.7

19

0.7

15.9

0.6

B

88

0.3

88

0.3

9.5

0.4

9.5

0.4

9.5

0.4

11

0.4

12.7

0.5

inch

mm

inch

mm

inch

mm

inch

mm

inch

mm

inch

mm

inch

mm

inch

mm

88.9

3.5

143

5.6

219.1

8.6

273

10.7

323.9

12.8

168.3

6.6

ØD2

68.9

2.7

136.8

5.4

84.7

3.3

109.8

4.3

214.1

8.4

268

10.6

317.9

12.5

163.7

6.4

12.7

0.5

Model: 3288-300-FG

12”

ØF

Material

Ductile Iron


Ductile Iron

Ductile Iron

Copper

Ductile Iron

Bronze

Brass

Stainless Steel

Stainless Steel

Ductile Iron

EPDM

Specification

ASTM A536 65-45-12

ASTM A536 65-45-12 + EPDM

ASTM D2000 EPDM

AISI SS304 / SS302

ASTM A536 65-45-12

ASTM A536 65-45-12

ASTM B16

ASTM SS316


ASTM A536 65-45-12

ASTM C51100

ASTM A536 65-45-12

ASTM B62

Component

Body1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

Resilient Wedge

Stem

Bonnet

Thrust Collar

Gland

Wedge Nut

Washer

Dustproof Cover

Post Flange

Wrench Nut

Plug

Washer

Stainless Steel

Stainless Steel

Stainless Steel

ASTM SS316

ASTM SS316

ASTM SS316


Nut


Studs

Spring Washer





22


www.fivalcoinc.com

300 PSI Gate Valve | Grooved x Grooved

22

Model: 3288-300-GG

Technical Features

Connections: Grooved x Grooved Ends (AWWA C606)

Sizes: 2-1/2”, 3”, 4”, 5”, 6”, 8”, 10”, 12”







Model: 3288-300-GG

12”

Dimensions

Size L H

2 1/2

3

4

5

6

8

10

12

190

7.5

203

8

229

9

267

10.5

292

11.5

330

13

356

14

254

10

295

11.6

323

12.7

342

13.5

440

17.3

537

21.1

640

25.2

723

28.5

408

16.1

ØD3

73

2.9

141.3

5.6

A

15.9

0.6

15.9

0.6

15.9

0.6

15.9

0.6

19

0.7

19

0.7

19

0.7

15.9

0.6

B

88

0.3

88

0.3

9.5

0.4

9.5

0.4

9.5

0.4

11

0.4

12.7

0.5

inch

mm

inch

mm

inch

mm

inch

mm

inch

mm

inch

mm

inch

mm

inch

mm

88.9

3.5

143

5.6

219.1

8.6

273

10.7

323.9

12.8

168.3

6.6

ØD2

68.9

2.7

136.8

5.4

84.7

3.3

109.8

4.3

214.1

8.4

268

10.6

317.9

12.5

163.7

6.4

12.7

0.5

Material

Ductile Iron


Ductile Iron

Ductile Iron

Copper

Ductile Iron

Bronze

Brass

Stainless Steel

Stainless Steel

Ductile Iron

EPDM

Specification

ASTM A536 65-45-12

ASTM A536 65-45-12 + EPDM

ASTM D2000 EPDM

AISI SS304 / SS302

ASTM A536 65-45-12

ASTM A536 65-45-12

ASTM B16

ASTM SS316


ASTM A536 65-45-12

ASTM C51100

ASTM A536 65-45-12

ASTM B62

Component

Body1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

Resilient Wedge

Stem

Bonnet

Thrust Collar

Gland

Wedge Nut

Washer

Dustproof Cover

Post Flange

Wrench Nut

Plug

Washer

Stainless Steel

Stainless Steel

Stainless Steel

ASTM SS316

ASTM SS316

ASTM SS316


Nut


Studs

Spring Washer





22


www.fivalcoinc.com

INDICATOR POST | Adjustable Vertical Type

23

Model: IP0888

Technical Features

ComponentQTY.

1

1

1

1

4

2

2

2

2

MaterialNo.

1

2

3

4

9

11

12

13

14

22

23

24

19

21

4

4

4

1

1

4

4

1

1

1

1

1

2

1

1

1

Field Adjustment

Model: IP0888

www.fivalcoinc.com

Installation | Adjustable Vertical Type

24

Model: IP0888

Installation

Note: Ensure that the Non-rising Stem Gate Valve is in the fully

open position before installing the Vertical Indicator Post.

1) Disassemble the Indicator Post

Take off the Locking Wrench (1). Slide off the Top Section

together with the Operating Nut (12) and the Square Stem (22)

as well as the Crane Coupling (19) and ensure that all other

accessories attached from the end of the Body by loosening two

Hex Cap screws and Square Nut. Slide off the Body (13) from the

Stand pipe (21) by loosening two Hex Cap Screws and Hex Nut,

Loosen the two Hex Cap Screws and Hex Nut. Slide off the

Standpipe (21) from the Base Flange (16).

2) Install the Base Flange and Standpipe

Attach the base flange (16) together with the Standpipe (21) to

the Post Flange of the Non-rising Stem Gate Valve using the four

Cap Screws and Hex Nut.

3) Adjust the Grade Line Mark

Pull in and lower the Body (13) over the Standpipe (21) untill the

Ground Line Mark on the Body is the same height as ground

level. Tighten the Two Hex Cap Screws and Hex Nut.

4) Adjust Square Stem

Lower the Stem (22) into Body standpipe (21) such that the

Crane Coupling (19) fits over the Operating nut of Non-rising

Stem Gate Valve. Ensure thaat the Stem (22) engages the

Operating Nut (2) a minimum of 2 inches but no more than 4,5

inches, to check for correct engagement, the end of the stem

should be from 2 - 4. 5 inches below the top of the Body.

5) Adjust the Targets

Remove the Target Carrier Assembly from inside the Body by

rotating the Operating Nut (19) counterclockwise. The Open

Target and Shut Target (not shown) are adjusted up or down on

the Target Carrier Assembly by pulling the middle section of the

Target (Open and Shut) a small distance away from the Target

6) Final Assembly and Test

Insert the Target Carrier Assembly back into the Top Section by

rotating the Operating Nut (2) clockwise, Rotate untill the Open

Target is centered in the window of the window of the Body

which corresponds with the Nutrising Stem Gate Valve being in

the open position. Lower the Top section with Target Carrier

Assembly onto the Body, assuring that the Stem Engages with

the Operating Nut at least 2 inches but not more than 4.5

inches. Secure the Top Section to the Body by tightening the

Cap Screw and Square Nut Close the Non-rising Stem Gate Valve

and make sure that the Shut Target (not shown) is properly

centered in the window of the Body and adjust as necessary.

Maintenance

Oil the bearing in the Top Section at least once per year by

adding several drops of oil in the hole located on the top of the

Operating Nut.

Min. Bury Depth

31.14”

Max. Bury Depth

65.39”

Valve Size

4”

35.12” 69.37”6”

38.58” 72.83”8”

42.51” 79.76”12”

42.32” 76.57”10”

H (in)

9.88”

H (mm)

251

Valve Size

4”

13.86” 3526”

17.32” 4408”

24.25” 61612”

21.06” 53510”

SHUTOPEN

Table 1

Table 2

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INDICATOR POST | Wall Type

25

Model: WP0999

Technical Features

ComponentQTY.

1

1

1

2

2

1

4

1

1

MaterialNo.

1

2

4

5

7

9

11

12

4

1

2

14

15

22

24

17

19

21

2

4

4

1

1

1

1

1

1

25 2

1

1

1

Field Adjustment

Model: WP0999

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Flexible Sprinkler Connector | Braided & Unbraided

26

Model: FXB, FXU

Technical Features

Hose Types: Braided or Unbraided

Hose Lengths: 24”, 36”, 48”, 60”, 72”


Maximum Working Temp: 225˚F

K factor: ½” Outlet 5.6, ¾” Outlet 8.0

Connections: To branch line (inlet) via 1”/25.4mm NPT male thread

Connections: To sprinkler head (outlet) via ½” or ¾” 15mm or 20mm NPT female thread

Approvals & Standards

Braided: UL, ULC 2443, FM 1637

Unbraided: UL, ULC 2443

Material

Type 304 Stainless Steel

S10C

Nylon 66

Silicon

Zinc Plated Grade 1020 Steel

Zinc Plated Steel Grade 1010 Steel

Part

Flexible Hose

Nut

Gasket Seal

End & Center Brackets

Square Bar

Quickonnect® Model: FXB (Braided), FXU (Unbraided)

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Welded Pipe Outlets | Threaded

27

Model: Firelet

Size in/mm

1/2”

3/4”

A

0.040 (1.036)

0.049 (1.252)

1” 0.059 (1.508)

1 1/4” 0.073 (1.863)

1 1/2” 0.082 (2.100)

2” 0.102 (2.583)

2 1/2” 0.126 (3.200)

C

0.039 (1.000)

0.039 (1.000)

0.043 (1.100)

0.049 (1.250)

0.049 (1.250)

0.059 (1.500)

0.069 (1.755)

D

0.032 (0.812)

0.039 (1.000)

0.051 (1.299)

0.064 (1.614)

0.073 (1.850)

0.091 (2.307)

0.108 (2.758)

M

0.012 (0.300)

0.020 (0.500)

0.020 (0.500)

0.020 (0.500)

0.034 (0.875)

0.034 (0.875)

0.044 (1.125)


1 1/4”

2 ~ 2 1/2”

3”

4 ~ 5”

6 ~ 8”

1 1/2”

2 ~ 2 1/2”

3”

4”

5 ~ 6”

8”

2”

2”

2 ~ 2 1/2”

3”

4”

2 1/2”

6 ~ 8”

2 1/2”

3”

4”

6”

8”

Outlet Pipe (A)

1/2”

Run Pipe (B) Outlet Pipe (A) Run Pipe (B) Outlet Pipe (A) Run Pipe (B)

1 ~ 1 1/2”

2 ~ 2 1/2”

3 ~ 8”

3/4”

1~ 1 1/2”

2 ~ 2 1/2”

3 ~ 5”

6 ~ 8”

1”

1 1/4” ~ 1 1/2”

2 ~ 2 1/2”

3”

4 ~ 5”

6 ~ 8”

Run / Pipe

Technical Features

0.035% max.

0.6 ~ 1.05%

0.04% max.

0.05% max.

0.035% max.

Ca

Ma

P

Su

Si

Firelet® Model: Firelet

Maximum Working Pressure:

Maximum Test Pressure:

Maximum Working Temp: 250ºF

Materials:

Chemical Properties

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Installation, Operation and Maintanance | Resilient Seated Gate Valves

28

1. General

Resilient seated gate valves form a significant component of many firefighting and water distribution systems. Failure of a resilient seated gate valve in such systems, either due to faulty installation or improper maintenance, could result in extensive damage and costly repairs. In addition, many resilient seated gate valves are installed in buried service or underground applications. Problems with or malfunctions of the valves due to faulty installation or improper maintenance may result in extensive and costly unearthing operation to effectively correct or eliminate the problem. Many resilient seated gate valve problems and failures can be traced back to improper installation, operation, or maintenance procedures.

2. Unloading

All valves should be unloaded carefully. Each valve should be carefully lowered from the truck to the ground; it should not be dropped. In the case of larger valves, forklifts or slings around the body of the valve or under the skids should be used for unloading. Only hoists and slings with adequate load capacity to handle the weight of the valves should be used. Hoists should not be hooked into or chains fastened around yokes, gearing, motors, cylinders or handwheels. Failure to carefully follow these recommendations is likely to result in damage to the valve.

3. Inspection Prior To Installation

Resilient seated gate valves should be inspected at the time of receipt for damage in shipment. The initial inspection should be to verify compliance with specifications, direction of opening, size and shape of operating nut, number of turns to open or close, and type of end connections. A visual inspection of the seating surfaces should be performed to detect any damage in shipment or scoring of the seating surfaces. Inspection personnel should look for bent stems, broken handwheels, cracked parts, loose bolts, missing parts and accessories, and any other evidence of mishandling during shipment. Each valve should be operated through one complete opening and closing cycle in the position which it is to installed.

4. Storage

Valves should be stored in the fully closed position to prevent the entry of foreign material that could cause damage to the seating surface. Whenever practical, valves should be stored indoors. If outside storage is required, means should be provided to protect the operating mechanism from weather elements. During outside storage, valves should be protected from the weather, sunlight, ozone, and foreign materials. In colder climates where valves may be subject to freezing temperatures, it is absoutely essential to remove the water from the valve interior and close the valve before storage. Failure to do so may result in a cracked valve casting and or deterioration of the resilient seat material.

5. Installation

At the jobsite prior to installation, each valve should be visually inspected and any foreign material in the interior portion of the valve should be removed. A detail inspection of the valve as outlined in Sec. 3 should be performed prior to installation.

5.1 Bolts All bolts should be checked for proper tightness and protected by the installer to prevent corrosion, either with a suitable paint or by polyethylene wrapping.

5.2 Undergound Installation Valves in water distribution lines shall, where practical, be located in easily accessible areas.

5.2.1 During installation there is the possibility of foreign materials inadvertently entering the valve. Foreign material can damage internal working parts during operation of gate valve. For this reason, gate valves should be installed in the closed position. Each valve should be placed on firm footing in the trench to prevent settling and excessive strain on the connection to the pipe. Pipe systems should be supported and aligned to avoid damage to the valve.

5.2.2 A valve box or vault should be provided for each valve used in a buried service application. The valve box should be installed so as not to transmit shock loads or stress to the valve. The valve box should be centered over operating nut of the valve with the box cover flush with the surface of the finished area or such other level as directed by the owner. Valve boxes should be of such design that a traffic load on the top of is not transmitted to the valve.

5.2.3 Valves buried in unusually deep trenches should have special provisions for operating the valve-either a riser on the stem to permit use of a normal key or a notation on the valve records that a long key will be required.

5.2.4 When valves with exposed gearing or operating mecha-nisms are installed belowground, a vault designed to allow pipe clearance and prevent settling on the pipe should be provided. The operating nut should be accessible from the top opening of the vault with a valve key. The size of the vault should provide for easy remove of the valve bonnet and internal parts of the valve for purpose of repair. Consideration should be given to the possible entry of groundwater and/or surface water and to the need to provide for the disposal of such water.

5.3 Aboveground Installation Valve installed aboveground or in a plant piping system should be supported and aligned to avoid damage to the valves. Valve should not be used to correct the misalignment of piping.

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29

5.2.4 When valves with exposed gearing or operating mecha-nisms are installed belowground, a vault designed to allow pipe clearance and prevent settling on the pipe should be provided. The operating nut should be accessible from the top opening of the vault with with a valve key. The size of the vault should provide for easy remove of the valve bonnet and internal parts of the valve for purpose of repair. Consideration should be given to the possible entry of groundwater and/or surface water and to the need to provide for the disposal of such water.

5.3 Aboveground Installation Valve installed aboveground or in a plant piping system should be supported and aligned to avoid damage to the valves. Valve should not be used to correct the misalignment of piping.

5.4 Inspection After Installation and before pressurization of the valve, all pressure containing bolting (bonnet, seal plate, packing gland, and end connections) should be inspected for adequate tightness to prevent leakage. In addition, an inspec-tion should be made for adequate tightness of all tapped and plugged connections to the valve interior. Proper inspection at this time will minimize the possibility of leaks after pressur-ization of the piping system.

5.5 Testing In order to prevent time lost seaching for leaks, it is recommended that the valve excavations are not backfilled until after pressure tests have been made. After installation, it is desirable to test newly installed piping sections, including valves, at some pressure above the system design pressure. The test pressure should not exceed the rated working pressure of the valve. After the test, steps should be taken to relieve any tapped pressure in the body of the valve. The resilient-seated gate valve should not be operated in either the opening or closing direction at different pressures above the rated working pressure. It is also recognized that wear or foreign material may damage valve seating surfaces and may cause leakage.

5.6 Records On completion of the installation, valve location, size, make type, date of installation, number of turns to open, direction of opening, and other information deemed pertinent should be entered on permanent records.

5.7 Application Hazards Resilient seated gate valves should not be installed in applications or for service other than those recommended by the manufacturer.

5.7.1 Resilient seated gate valves should not be installed in lines where service pressure will exceed that rated working pressure of the valve.

5.7.2 Resilient seated gate valves should not be used for throttling service unless the design is specifically recom-mended for that purpose or approved in advance by the manufacture.

5.7.3 Resilient seated gate valves should not be used in appli-cations that are exposed to freezing temperature unless sufficient flow is maintained through the valve or other protection is provided to prevent freezing.

5.7.4 Gate valves should not be installed at a dead end or near a bend in a pipline without proper and adequate restraint to support the valve and prevent it from blowing off the end of the line.

5.7.5 To prevent damage, 4” and below size NRS resilient seated gate valves should not be operated with input torques greater than 200 ft-lb (270N.m) Gate valves 6” to 12” NRS should not be operated with input torques greater than 300ft-lb (406N.m).

6. Inspection and Maintenance

Each valve should be operated through a full cycle and returned to its normal position on a time schedule designed to prevent a buildup of tuberculation or other deposits thay could render the valve inoperable or prevent a tight shut off. The interval of time between operations in critical locations, or valves subjected to severe operating conditions, should be shorter than that for less important installations, but can be whatever time period is found to be satisfactory based on local experience. The number of turns required to complete the operation cycle should be recorded and compared with permanent installation records to ensure full gate travel.

When using portable auxiliary power actuators with input torque capacities exceeding the maximum operating torques recommended in Sec. 5.7.5, extreme care should be taken to avoid the application of excessive torque to the valve stem. If the actuator has a torque-limiting device, it should be set below the valves in Section 5.7.5. If there is no torque limiting device, the recomended practice is to stop the power actua-tor three or four turns before the valve is fully opened or fully closed and then complete the operation manually.

Maintenance should be performed at the time a malfunction is discovered to avoid a return trip to the same valve and to prevent forgetting about it altogether. Recording system should be adopted that provides a written record of valve location, condition, maintenance, and each subsequent inspection of valve.

www.fivalcoinc.com


30

6.1 Inspection Each valve should be operated through one complete operating cycle. If the stem action is tight as a result of “hard-water” buildup on the stem threads, the operation should be repeated several times until the opening and closing actions are smooth and free. With the gate in the partially open position, a visual inspection should be performed, where practical, to check for leakage at all joints, connections, and areas of packing or seals. If leakage is observed, all defective O-rings, seals, gaskets, or end-connection sealing members should be replaced. If leakage cannot be corrected immediately, the nature of the leakage should be report promptly to those who are responsible for repairs. If the valve is inoperable of irreparable, its location should be clearly established to save time for repair crews. The gate position should be reported to personnel responsible for repairs. In addition, fire departments and other appropriate municipal departments should be informed that the valve is out of service.

6.2 Record Keeping In order to carry out a meaningful inspection and maintenance programs, it is essential that the location, make, type, size, and date of installation of each valve be recorded. Depending on the type of record keeping system used, other information may be entered in the permanent record. When a resilient seated gate valve is inspected, an entry should be made in the permanent record indicating the date of inspection and condi-tion of the valve. If repair work is necessary, it should be indicated. On completion of the work, the nature of the repairs and date completed should be recorded.

7. Repairs

Leakage, broken parts, hard operation, and other major defects should be corrected by are pair crew as soon as possible after the defect has been reported. If repairs are to be performed in the field, the repair crews should take a full complement of spare parts to the jobsite. Provisions should be made to isolate the defective valve from water pressure and relieve internal trapped pressure prior to performing any corrective maintenance. Disassembly of the valve should be accomplished in accordance with the procedure supplied by the manufacturer. After repairing the valve, the operat-ing mechanism should be cycled through one complete operating cycle. With full line pressure applied to the valve in the open position, and inspection should be made to detect leakage in the areas around the seal plate, bonnet, packing gland, and body-end connections. A record should be made to indicate that the valve has been repaired and is in working condition. Any markings indicating that the valve is inoperable should be removed. In addition, fire departments and other appropriate municipal departments should be informed of the satisfactory repair of the valve.

open position, a practical, to check f packing or seals. seals, gaskets, or placed. If leakagehe leakage should e for repairs. If theshould be clearly te position should s. In addition, fire partments should

ningful inspection he location, make, alve be recorded.stem used, other t record. When a

should be made in pection and condi-ould be indicated.

repairs and date

her major defects possible after the

ormed in the field,f spare parts to the he defective valved pressure prior to

mbly of the valveh the procedure

valve, the operat-omplete operating alve in the open ect leakage in the nd, and body-end that the valve has arkings indicating

d. In addition, firepartments should

e.

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Terms and Conditions

31

Controlling Provisions:

These terms and conditions shall control with respect to any and

all purchase orders or sales of Fivalco products. No alteration,

modification or waiver of these terms and conditions whether on

the customer’s purchase order or otherwise shall be valid unless

the alteration, modification, or waiver is specially accepted in

writing by an authorized representative of Fivalco, Inc.

Shipping Terms:

All orders are quoted F.O.B. shipping point unless otherwise

agreed upon in writing.

Orders accepted are subject to approval by our Head Office and

Credit Department and are contingent upon acts of God, war,

civil unrest or disturbance, strikes, labor difficulties, governmen-

tal regulations or rulings, delays of carriers (land, air, or ocean),

inability to obtain materials, accidents or any other cause beyond

our control.

Shipping dates are estimated, and we will make effort to ship

within the time estimated. We cannot guarantee shipping dates,

and in the event of a production or shipment delay, we reserve

the right to change the estimated shipping date. Under no

circumstances shall Fivalco be liable for damages of any kind,

including but not limited to incidental or consequential damages

for lost sales or profits or liquidated damages, directly or

indirectly arising from delays or failure to meet shipping dates.

Orders accepted cannot be changed or cancelled without our

written consent.

Orders for special (non-standard) goods may not be cancelled,

nor will we accept return of these goods for credit.

Claims for Shortages:

All claims for shortages must be made within 10 days of receipt

of goods. Our responsibility ceases when the goods are

delivered to the carrier in good condition. Carriers are respon-

sible for goods lost, damaged or delayed in transit. For your own

protection have the transportation company’s agent verify any

damage, shortage or delay and note them on the freight bill

over his/her signature.

Product Specs:

All weights are approximate and subject to change without

notice. Fivalco reserves the right to change or modify product

designs, specifications and/or standard equipment without

notice and without incurring obligation. Prices and Terms and

Conditions of Sale are subject to change without notice.

Warranty:

We warrant all Fivalco products to be free from defects in materi-

als and workmanship under normal conditions of use and service.

Our obligation under this warranty is limited to repairing or

replacing at our option at our factory or designated facility any

product within 2 years after delivery to the original buyer, which

shall be returned with transportation charges prepaid, and which

our examination and inspection shall show to our satisfaction to

have been defective.

This warranty is made expressly in lieu of any other warranties,

expressed or implied, including any implied warranty of

merchantability or fitness for a particular purpose. The buyer’s

sole and exclusive remedy shall be for the replacement or repair

of defective products as provided herein. The buyer agrees that

no other remedy, including but not limited to, incidental or

consequential damages for lost profits, lost sales, injury to person

or property or any other incidental or consequential loss shall be

available to him/her.

Fivalco neither assumes nor authorizes any person to assume any

other liability in connection with the sale of such products. Item

purchased by Fivalco and resold will have the original equipment

manufacturers warranty extended to Fivalco customers where

applicable.

This warranty shall not apply to any product which has been the

subject to misuse, negligence or accident, which has been

repaired or altered in any manner outside of Fivalco’s factory or

designated facility or which has been used in a manner contrary

to Fivalco’s instructions, recommendations or generally accepted

practices. Fivalco shall not be responsible for design errors due to

inaccurate or incomplete information supplied by the buyer or

his representatives.

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Notes

32

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