Instruction Manual Fun Pop 4 oz. Popper · Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX,...

27
© 2016 Gold Medal Products Co. Part No. 59406 Instruction Manual 10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Model 2404MD Model 2404

Transcript of Instruction Manual Fun Pop 4 oz. Popper · Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX,...

Page 1: Instruction Manual Fun Pop 4 oz. Popper · Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Page 2 gmpopcorn.com SAFETY PRECAUTIONS DANGER Machine must be properly grounded

© 2016 Gold Medal Products Co. Part No. 59406

Instruction Manual

10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA

Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX

Model2404MD

Model2404

Page 2: Instruction Manual Fun Pop 4 oz. Popper · Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Page 2 gmpopcorn.com SAFETY PRECAUTIONS DANGER Machine must be properly grounded

Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX

Page 2

gmpopcorn.com

SAFETY PRECAUTIONS

DANGER Machine must be properly grounded to prevent electrical shock to personnel. Failure to do so could result in serious injury, or death. DO NOT immerse any part of this equipment in water. DO NOT use excessive water when cleaning. Keep cord and plug off the ground and away from moisture. Always unplug the equipment before cleaning or servicing. Make sure all machine switches are in the OFF position before plugging the equipment into the receptacle.

008_051514

DANGER Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death. Any alterations to this equipment will void the warranty and may cause a dangerous condition. This appliance is not intended to be operated by means of an external timer or separate remote-control system. NEVER make alterations to this equipment. Read the Installation, Operating, and Maintenance Instructions thoroughly before installing, servicing, or operating this equipment.

014_020416

WARNING To avoid burns, DO NOT touch the kettle or any heated surface. DO NOT place or leave objects in contact with heated surfaces.

013_092414

WARNING

ALWAYS wear safety glasses when servicing this equipment.

010_010914

WARNING No user serviceable parts inside. Refer servicing to qualified service personnel.

011_051514

WARNING Read and understand operator’s manual and all other safety instructions before using this equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive, Cincinnati, OH 45241 USA 1-(800)-543-0862

022_060215

Page 3: Instruction Manual Fun Pop 4 oz. Popper · Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Page 2 gmpopcorn.com SAFETY PRECAUTIONS DANGER Machine must be properly grounded

Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX

Page 3

gmpopcorn.com

SAFETY PRECAUTIONS (continued)

WARNING DO NOT allow direct contact of this equipment by the public when used in food service locations. Only personnel trained and experienced in the equipment operation may operate this equipment. Carefully read all instructions before operation.

012_010914

WARNING

This machine is NOT to be operated by minors.

007_010914

Thisapplianceisnotintendedforusebypersons(includingchildren)withreducedphysical,sensoryormentalcapabilities,orlackofexperienceandknowledge,unlesstheyhavebeengivensupervisionorinstructionconcerninguseoftheappliancebyapersonresponsiblefortheirsafety.

Note: ImprovementsarealwaysbeingmadetoGoldMedal’sequipment.Thisinformationmaynotbethelatestavailableforyourpurposes.ItiscriticalthatyoucallGoldMedal’sTechnicalServiceDepartmentat1‐800‐543‐0862foranyquestionsaboutyourmachineoperations,replacementparts,oranyservicequestions.(GoldMedalProductsCo.doesnotassumeanyliabilityforinjuryduetocarelesshandlingand/orrecklessoperationofthisequipment.)

Page 4: Instruction Manual Fun Pop 4 oz. Popper · Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Page 2 gmpopcorn.com SAFETY PRECAUTIONS DANGER Machine must be properly grounded

Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX

Page 4

gmpopcorn.com

INSTALLATION INSTRUCTIONS

Inspection of Shipment Afterunpacking,checkthoroughlyforanydamagewhichmayhaveoccurredintransit.Claimsshouldbefiledimmediatelywiththetransportationcompany.Thewarrantydoesnotcoverdamagethatoccursintransit,ordamagecausedbyabuse,orconsequentialdamageduetotheoperationofthismachine,sinceitisbeyondourcontrol(referencewarrantyinbackofmanual).

Manual Readandunderstandtheoperator’smanualandallothersafetyinstructionsbeforeusingthisequipment.Toordercopiesoftheoperator’smanualgotogmpopcorn.comorwritetoGoldMedalProductsCo.,10700MedallionDrive,Cincinnati,OH45241USA1‐(800)‐543‐0862.

Model Description 2404:FunPop4oz.Popperwithredandgoldcabinet.2404MD:Midnight4oz.Popperwithblackandsilvercabinet.2404EX:ExportFunPop4oz.Popperwithredandgoldcabinet.2404MDX:ExportMidnight4oz.Popperwithblackandsilvercabinet.

Thisapplianceisintendedtobeusedinhouseholdandsimilarapplicationssuchasstaffkitchenareasinshops,officesandotherworkingenvironments;farmhouses;byclientsinhotels,motels,bedandbreakfastorotherresidentialtypeenvironments.

Items Included with this Unit

Scoop Measure6.5cc

BulbforCabinetInterior

4/6oz.CornMeasure

38ccOilScoop

KnobandScrewforOldMaidPan

Knob,Magnet,andScrewforDoor

IECPowerCord(2404EXand2404MDGXonly)

Page 5: Instruction Manual Fun Pop 4 oz. Popper · Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Page 2 gmpopcorn.com SAFETY PRECAUTIONS DANGER Machine must be properly grounded

Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX

Page 5

gmpopcorn.com

Setup Thisunithasbeentestedatthefactory.

1. Removeallpackagingandtapepriortooperation.Removeaccessoriesandcarefullyremovekettlepackedincabinetinterior.

2. Placetheunitonasturdy,levelbase.

3. Tiltkettleandinsertintohangerarms,thenallowkettletoreturnnaturallytoanuprightposition(seeimagebelow).

4. Plugkettleleadintoreceptaclelocatedonceilingofcabinetinterior.Alignkeyedorhookshapedprongwiththecorrectopening,thenpushplugallthewayinandtwistorrotatetolockinplace.Tounplug,untwistkettleplugbeforeattemptingtopullfromreceptacle.

5. Doorknobsareshippedinaccessoriespacklocatedinsidemachine.Installadoorknobwithmagnetonpopperdoor;installknobwithscrewontheoldmaidpan.

6. Carefullyinstallthelightbulb(donotover‐tighten)intothelampholderlocatedinthecabinetinterior.EnsuretheunitisOFFandunpluggedbeforeinstallingorchangingthebulb(referencetheElectricalRequirementssection).

7. ExportModels2404EXand2404MDX,aresuppliedwithanIECPowerCord.SecurelyplugIECPowerCordintounit(referencetheElectricalRequirementssectionofthismanual).

8. Aftersetup,unitshouldbecleanedpriortouse(seeCareandCleaningsection).

Kettleshownmountedin

hangerarms.

Kettleleadshownpluggedintokettlereceptacle.

Page 6: Instruction Manual Fun Pop 4 oz. Popper · Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Page 2 gmpopcorn.com SAFETY PRECAUTIONS DANGER Machine must be properly grounded

Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX

Page 6

gmpopcorn.com

Electrical Requirements Thefollowingpowersupplymustbeprovided:

2404and2404MD:120V~,608W,60Hz2404EXand2404MDX:230V~,608W,50Hz

DANGER Machine must be properly grounded to prevent electrical shock to personnel. Failure to do so could result in serious injury, or death. DO NOT immerse any part of this equipment in water. DO NOT use excessive water when cleaning. Keep cord and plug off the ground and away from moisture. Always unplug the equipment before cleaning or servicing. Make sure all machine switches are in the OFF position before plugging the equipment into the receptacle.

008_051514

Acertifiedelectricianmustfurnishsufficientpowerforpropermachineoperationandinstallanysuppliedreceptacle.Werecommendthisequipmentbeonadedicatedandprotectedcircuit.Failuretowireproperlywillvoidthewarrantyandmayresultindamagetothemachine.ItisGoldMedalProductsCo.’srecommendationthatthismachinebepluggeddirectlyintoawalloutlet.Theuseofextensioncordsisnotrecommendedduetosafetyconcerns,andmaycausesacrificedand/orreducedperformance.Makesurecordislocatedtopreventatriphazardorunitupset.

Before You Plug In Machine 1. MakesureallmachineswitchesareOFFbeforepluggingequipmentintoreceptacle.

2. Makesurewalloutletcanacceptthegroundedplugs(whereapplicable)onthepowersupplycord.

3. Thewalloutletmusthavetheproperpolarity.Ifindoubt,haveacompetentelectricianinspecttheoutletandcorrectifnecessary.

4. DONOTuseagroundedtoun‐groundedreceptacleadapter(whereapplicable).

5. Installunitinalevelposition.

Models2404and2404MD(unitswithahardwiredpowercord):

CAUTION If the supply cord is damaged, it must be replaced by Gold Medal Products Co., its service agent or similarly qualified persons in order to avoid a hazard.

039_080614

Models2404EXand2404MDX(unitswitharemovable,IECpowercord):

CAUTION If the supply cord is damaged, it must be replaced by a special cord or assembly available from Gold Medal Products Co. or its service agent.

038_062714

Page 7: Instruction Manual Fun Pop 4 oz. Popper · Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Page 2 gmpopcorn.com SAFETY PRECAUTIONS DANGER Machine must be properly grounded

Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX

Page 7

gmpopcorn.com

OPERATING INSTRUCTIONS

Controls and Their Functions KETTLEHEATSWITCH

Twoposition,ON/OFFlightedrockerswitch‐suppliespowertotheheatingelementsinthepoppingkettle.ThegreenswitchlightONindicatesthereispowertothekettleheatingelement.

KETTLEMOTORSWITCHTwoposition,ON/OFFlightedrockerswitch‐suppliespowertothekettleagitatormotor.TheKettleMotorSwitchMUSTbeONatalltimeswhenthereispopcorn(poppedorun‐popped)inthekettle.

LIGHTS/WARMERSWITCHTwoposition,ON/OFFlightedrockerswitch‐suppliespowertotheinteriorcabinetlight,andheatelementforthecornpan.

KettleHeatSwitch

KettleMotorSwitch

LightandWarmerSwitch

Page 8: Instruction Manual Fun Pop 4 oz. Popper · Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Page 2 gmpopcorn.com SAFETY PRECAUTIONS DANGER Machine must be properly grounded

Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX

Page 8

gmpopcorn.com

Popping Corn Instructions ThissectiondescribesinstructionsforpoppingStandard(salted)popcorn.

Amount of Popcorn and Oil Thepopperisequippedwithacorn,salt,andoilmeasure.Werecommendflavoredandcoloredcoconutoil.Popcornpoppedincoconutoilstaysfreshlongeranddoesnotleaveblackdepositsinthekettlelikeotheroils.Useonlytopquality,freshpopcornfromreputablesuppliers.

KettleSize PopcornCharge OilCharge Flavacol(Salt)4oz. 4oz.(118ml) 1to1.3oz.(30to38ml) 1Teaspoon(5cc)

ForbestresultsuseMega‐Pop®4oz.premeasuredpouches(Item#2834).

Popping Standard (Salted) Popcorn 1. TurnallswitchesON.

2. Todeterminewhenkettleisreadytopopcorn(about4minutes),testpopthreekernelsofcorninoneounce(30ml)ofpoppingoil.Whenkernelspop,kettleisready.

3. LiftkettlelidandloadMega‐Pop®premeasuredpopcornandoilpouch,orpourinpopcornandFlavacol,thenaddoilinpremeasuredamount.Closelid.

4. Whencornhasfinishedpopping,gentlydumpthepopcorn.

5. Onfinalkettleofcorn,turnKettleHeatSwitchOFFjustaslidsareforcedopenbythepoppingcorn.Thisproceduresaveselectricity,sincekettlehasplentyofheat,andhelpseliminatesmoke/odorfromanyoilresiduethatremainsafterpoppinghasstopped.

6. Whenfinishedpopping,turnKETTLEHEATandKETTLEMOTORswitchesOFF.

NEVERLEAVETHEHEATONWHENYOUARENOTPOPPINGCORN!

Page 9: Instruction Manual Fun Pop 4 oz. Popper · Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Page 2 gmpopcorn.com SAFETY PRECAUTIONS DANGER Machine must be properly grounded

Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX

Page 9

gmpopcorn.com

Care and Cleaning

DANGER Machine must be properly grounded to prevent electrical shock to personnel. DO NOT immerse in water. Always unplug the equipment before cleaning or servicing.

025_020314

WARNING

To avoid serious burns, DO NOT touch the kettle while it is hot! 028_082715

Goodsanitationpracticedemandsthatallfoodpreparationequipmentbecleanedregularly(onlyusenon‐toxic,foodgradecleaners).Acleanlooking,well‐keptmachineisoneofthebestwaysofadvertisingyourproduct.

Note: Itisextremelyimportanttofollowallofthecleaningprocedures,otherwisepartsdamageandequipmentfailurewillresult.Thewarrantydoesnotcoverpartsthataredamagedduetoimpropercleaning.

Daily Kettle Cleaning Instructions CAUTION:Ahotkettlewillcauseburnsifyoutouchitwithyourhand.Allowkettletocool

atleast1hourbeforeattemptingtoclean.DONOTuseiceorwatertocooldownahotkettle!Severekettledamagewillresult!

1. Whencool,wipetheoutsideofthekettlewithaclean,softcloth.DONOTuseovencleanersorabrasivematerialsastheywilldamagethekettle.

2. Everynight,mixGoldMedal’sHeat’nKleensolution(ItemNo.2095),2tablespoonspergallonofwater.Itisnotnecessarytousetheentiregallonatonce;onlyuseenoughtofillthekettle1/2inchdeep.

3. TurnthekettleheatON.Whenthewaterstartstoboil,turnthekettleheatOFF.

4. Allowtocoolforatleast1hour,thendumpthesolutionintoabucketandwipetheinsideofthekettlewithacleancloth.Makesureallofthesolutiongoesintothebucket;donotspillanyintheinteriorofthemachine.

Foranextradirtykettle,theprocessmayberepeated;or,afterturningthekettleheatOFF,allowsolutiontositinthekettleovernight.Thenextmorning,dumpthesolutionintoabucketandwipetheinsideofthekettlewithacleancloth.

5. WiththeunitOFFandunplugged,wipethekettleleadcordwithacleanSLIGHTLYdampcloth.DONOTgetmoistureintothekettlelead‐incord,severedamagewillresult.

Page 10: Instruction Manual Fun Pop 4 oz. Popper · Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Page 2 gmpopcorn.com SAFETY PRECAUTIONS DANGER Machine must be properly grounded

Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX

Page 10

gmpopcorn.com

Daily Unit Cleaning Instructions 1. TurnmachineOFF,unplugunitandallowittocoolbeforeattemptingtoclean.

2. Cleanallpans/accessoriesinordertosanitizethembeforeeachuse.

3. Takeaclean,SLIGHTLYdampclothandwipeexcessgreasefromglassandcabinet.

4. Wipestainlesssteelpartswithacleanclothandcleanerdesignedforstainlesssteel,suchasGoldMedalWatchdogStainlessCleaner(ItemNo.2088).

DONOTuseovencleanersorabrasivematerialsastheywilldamagepartsofmachine.

5. Cleanglasspanelswithglasscleaner.GoldMedalWatchdogGlassCleaner(ItemNo.2588)isrecommended.

Ammoniacleanerswilldamageplasticdoors/panels.Useonlynon‐ammoniacleaners,suchasGoldMedalWatchdogGlassCleaner(ItemNo.2588).

Page 11: Instruction Manual Fun Pop 4 oz. Popper · Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Page 2 gmpopcorn.com SAFETY PRECAUTIONS DANGER Machine must be properly grounded

Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX

Page 11

gmpopcorn.com

Troubleshooting

Issue PossibleCause SolutionPowertotheUnit A. PowertotheUnit A. Makesuretheunit’spowercordispluggedin.

KettleDoesNotHeat A. PowertotheKettle A. Makesurekettlelead‐incordispluggedinandtwistedtolockintothekettlereceptacle.

B. KettleHeatSwitch B. HaveaqualifiedservicepersoncheckthevoltagetoandfromtheKettleHeatSwitch;ifswitchisdefective,replaceit.

C. HeatingElement C. Heatingelementinthekettlemay beburnedout.Checkwithaqualifiedservicepersonforinspection/repair.

LongPoppingCycles(Longerthan4minutesforSaltPopcorn)

A. LowVoltage A. Ifthemachineisoperatedonlowvoltage,thiscouldcausethekettlenottoreachtheproperoperatingtemperature.Checkwithaqualifiedelectrician.

B. InadequateSupplyLines B. Inadequatelysizedelectricalsupplylines oruseofextensioncord,inadditiontobeingafirehazard,wouldalsopreventthekettlefromreachingtheproperoperatingtemperature.Checkwithaqualifiedelectrician.

C. InferiorCorn C. Inferiorqualitycornwouldresultinlongerpoppingcycles.Useonlytopqualityhybridpopcornfromreputablesuppliers.Eventhen,ifyouletyourcornpickupmoistureordryout,yourpoppingcycleswillbeslow.

KettleAgitatorShaftnotRotating

A. KettleMotorSwitch A. Ifthekettleagitatorshaftisnotrotating,DONOTpopcorn.MakesuretheKettleMotorSwitchisON.IftheswitchisON,andtheshaftisnotrotating,theswitchormotormaybefaulty,contactqualifiedservicepersonnelforinspection/repair.

B. KettleAgitatorShaft/StirBladenotrotating.(UnitmustbeOFF,unpluggedandcoolpriortocheckingoradjustingtheagitatorassembly.)

B. Ifthekettleagitatorshaftisnotrotating,DONOTpopcorn.Checktheclearancebetweenthekettlebottomandthestirblade;itshouldbe1/32”(useadime).Toadjust,referencetheAgitatorSetCollarAdjustmentsection.

Page 12: Instruction Manual Fun Pop 4 oz. Popper · Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Page 2 gmpopcorn.com SAFETY PRECAUTIONS DANGER Machine must be properly grounded

Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX

Page 12

gmpopcorn.com

Agitator Set Collar Adjustment

Thefollowinginstructionsdescribehowtoproperlyadjustsetcollarsonanagitatorassemblywithafloatingstirrod.

Step1:MakesuremachineisOFFandunplugged,thenallowunittocoolcompletelybeforeattemptingtoadjusttheagitatorheight.

Step2:Loosenthesetscrewineachsetcollartobeadjusted.

Step3:Withthekettlemountedinthepopper,adjusttheshaftsotheAgitator’sSpurGearcontactshalfoftheDriveMotorSpurGear(referenceSpurGearPlacementimageatright).DONOTsetspurgearsatfullgearcontact;itcancausebindingasthekettleisdumped.

Step4:Onceshaftispositionedcorrectly,re‐tightenthesetscrewinthesetcollarabovethecrossbartosecureinplace.

Step5:Adjustclearancebetweenthebottomofthecrossbarandthelowersetcollarto1/32”(thicknessofadime);thenre‐tightensetscrewtosecureinplace(seeimagebelow).

Step6:Adjustsetcollarforagitatorweighttobebetween3/16”to1/4”abovetheagitatorweight.Onceadjusted,re‐tightensetscrewtosecureinplace.

DriveMotorSpurGear

Agitator’sSpurGear

Agitator’sSpurGearshouldsethalfwayuponDriveMotorSpurGear.

SetCollarw/Setscrew

Agitatorshownforgeneralimagereferenceonly(lidsnotshownforclarity).

Adjustclearancetothicknessofadime.

3/16”to1/4”max.

SpurGearPlacement

StepstoAdjustSetCollars

SetCollaraboveCrossbar

LowerSetCollar(belowCrossbar)

SetCollar(forAgitatorWeight)

AgitatorWeight

StirRod

Crossbar

Page 13: Instruction Manual Fun Pop 4 oz. Popper · Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Page 2 gmpopcorn.com SAFETY PRECAUTIONS DANGER Machine must be properly grounded

Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX

Page 13

gmpopcorn.com

MAINTENANCE INSTRUCTIONS

DANGER Machine must be properly grounded to prevent electrical shock to personnel. Failure to do so could result in serious injury, or death. DO NOT immerse any part of this equipment in water. DO NOT use excessive water when cleaning. Keep cord and plug off the ground and away from moisture. Always unplug the equipment before cleaning or servicing. Make sure all machine switches are in the OFF position before plugging the equipment into the receptacle.

008_051514

DANGER Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death. Any alterations to this equipment will void the warranty and may cause a dangerous condition. This appliance is not intended to be operated by means of an external timer or separate remote-control system. NEVER make alterations to this equipment. Read the Installation, Operating, and Maintenance Instructions thoroughly before installing, servicing, or operating this equipment.

014_020416

WARNING No user serviceable parts inside. Refer servicing to qualified service personnel.

011_051514

CAUTION THE FOLLOWING SECTIONS OF THIS MANUAL ARE INTENDED ONLY FOR QUALIFIED SERVICE PERSONNEL WHO ARE FAMILIAR WITH ELECTRICAL EQUIPMENT. THESE ARE NOT INTENDED FOR THE OPERATOR.

027_010914

Page 14: Instruction Manual Fun Pop 4 oz. Popper · Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Page 2 gmpopcorn.com SAFETY PRECAUTIONS DANGER Machine must be properly grounded

Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX

Page 14

gmpopcorn.com

ORDERING SPARE PARTS 1. Identifytheneededpartbycheckingitagainstthephotos,illustrations,and/or

partslist.

2. Useonlyapprovedreplacementpartswhenservicingthisunit.

3. Whenordering,pleaseincludepartnumber,partname,andquantityneeded.

4. Pleaseincludeyourmodelnumber,serialnumber,anddateofmanufacture(locatedonthemachinenameplate/dataplate)withyourorder.

5. Addressallpartsordersto:

PartsDepartmentGoldMedalProductsCo.10700MedallionDriveCincinnati,Ohio45241‐4807Or,placeordersbyphoneoronline:Phone: (800)543‐0862

(513)769‐7676Fax: (800)542‐1496

(513)769‐8500E‐mail:[email protected]:gmpopcorn.com

Page 15: Instruction Manual Fun Pop 4 oz. Popper · Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Page 2 gmpopcorn.com SAFETY PRECAUTIONS DANGER Machine must be properly grounded

Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX

Page 15

gmpopcorn.com

Replacing Broken Glass Brokenglasspanelscanbeeasilyreplaced.GoldMedalProductsCo.doesnotshipglass.Itcanbeobtainedfromalocalglassshop,alwayspurchasetemperedglass.

GLASSDIMENSIONS(HeightxWidthxThickness)

FrontandSideGlass:18.25”x14.51”x.127”(3Pieces)1. TurnmachineOFF,unplugunitandallowittocoolbeforeattemptingtoreplaceglass.

2. Removeallloosepiecesofglass(kettlemayberemovedtochangeglass.)

3. Placeabungee(orlargerubberband)aroundtheunittohelpholdcornerpostsinplace,thenremovedome.

4. Removeallrigidglasschannelsfromaroundglasstobereplaced,setchannelsasideforreuse.

5. Carefullyremovetherestofthebrokenglass.

6. Applydecals(ifdesired)tonewglasspanel.

7. Sliderigidglasschannelsoverexposededgesofnewglasspanel.

8. Slidenewglasspanelintomachine.

9. Reattachdome,thenremovebungee(reinstallkettle,ifremoved).

Page 16: Instruction Manual Fun Pop 4 oz. Popper · Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Page 2 gmpopcorn.com SAFETY PRECAUTIONS DANGER Machine must be properly grounded

Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX

Page 16

gmpopcorn.com

4 oz. Kettle Assembly (54000, 54000EX) – Agitator Assembly View

Item PartDescriptionPartNumber

54000 54000EX1 ACORNNUT 47702 477022 8‐32X1/2PHILPANM/S 47141 471413 DUMPHANDLERH 49314 493144 DUMPHANDLEKNOB 47110 471105 SPACER(forDumpHandle) 49362 493626 8‐32X1”SETSCREW 77933 779337 AGITATOR&LIDASSY(CompleteAssembly) 54407 54407EX8 KETTLECROSSBARASSEMBLY 46779 46779EX9 FRONTLIDW/FORMEDLIFTER 55074 5507410 REARKETTLELID 55073 5507311 RETAININGRING 49701 4970112 NEEDLEBEARING 47106 47106

13*SPURGEARKIT(Includes2gearswithsetscrews.AlwaysreplaceAgitatorSpurGearandKettleDriveMotorGearasaset.)

47059K 47059K

14 SETSCREW#10‐32X3/16 41742 4174215 4OZKETTLEAGITATORSHAFT 54007 5400716 SETCOLLAR5/16ID5/8OD 46649 4664917 4OZSTIRROD 54030 5403018 AGITATORWEIGHT 49013 49013

15

16,14

1817

11

12

13*

14

*See PartsListnote.

CompleteAgitatorAssembly(IncludesLids)

8 9 10

7

1

2

**ApplyLoctite246tobottomofsetscrewsbeforeinstalling.

5

1

8

6**

SeeKettleBottomAssembly.

CompleteKettleAssembly

3

4

Page 17: Instruction Manual Fun Pop 4 oz. Popper · Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Page 2 gmpopcorn.com SAFETY PRECAUTIONS DANGER Machine must be properly grounded

Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX

Page 17

gmpopcorn.com

4 oz. Kettle Assembly (54000) – Kettle Bottom Assembly

Item PartDescriptionPartNumber

540001 4OZ.KETTLESHELL 540042 4OZ.KETTLELEADASSEMBLY 540283 4OZ.KETTLEGASKET 540034 4OZ.KETTLE/HEATELEMENT 540275 8‐32TOPLOCKNUT(alwaysreplaceifremoved) 679436 450°FTHERMOSTAT (includestwo6‐32screws) 760897 THERMOSTATSHUNTBAR 471938 525°FTHERMOSTAT (includestwo6‐32screws) 76702

LockNutView

Generalimageshownforreference.

4

3

78 6

TopLockNut‐ Fastenseachthermostatandground.InstallLockNutwithtriangleinUPposition(asshown).ONETIMEUSEONLY,REPLACENUTifremoved.

Thermostat

WeldedStud

5

1

2

Page 18: Instruction Manual Fun Pop 4 oz. Popper · Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Page 2 gmpopcorn.com SAFETY PRECAUTIONS DANGER Machine must be properly grounded

Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX

Page 18

gmpopcorn.com

4 oz. Kettle Assembly (54000EX) – Kettle Bottom Assembly

Item PartDescriptionPartNumber54000EX

1 4OZ.KETTLESHELL 540042 4OZ.KETTLELEADASSEMBLY 54028EX3 4OZ.KETTLEGASKET 540034 8OZ.230VOLTKETTLE/HEATER 54027EX5 THERMOSTATSHUNTBAR 471936 8‐32TOPLOCKNUT(alwaysreplaceifremoved) 67943

7450°FTHERMOSTAT (2required)(includestwo6‐32screws)

76089

LockNutView

Generalimageshownforreference.

TopLockNut‐ Fastenseachthermostatandground.InstallLockNutwithtriangleinUPposition(asshown).ONETIMEUSEONLY,REPLACENUTifremoved.

Thermostat

WeldedStud

6

1

2

AsofFebruary1,2016,theEXPORTKettleLead‐inAssemblyPlugis230V(NEMAL‐6).Whenreplacingthelead‐inassembly,ensurethekettlereceptaclewillmatchthenewconfiguration(seeimagebelow).

ExportL6‐15RKettleRecpt.(P/N49330EX)

ExportL6‐15PKettlePlugConfiguration

4

3

5

7

Page 19: Instruction Manual Fun Pop 4 oz. Popper · Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Page 2 gmpopcorn.com SAFETY PRECAUTIONS DANGER Machine must be properly grounded

Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX

Page 19

gmpopcorn.com

Cabinet Exterior – Front View

Item PartDescriptionPartNumber

2404 2404EX 2404MD 2404MDX1 DECALPOPCORNFRONTGLASS 56001 56001 56001MD 56001MD2 DOMETOPWELDEDASSEMBLY 55089 55089 55089BK 55089BK3 DOMECOVER 55101 58101 55101BK 55101BK

4 GLASSCHAN18.226(usedfortopandbottomedgesofglasspanels–cutasneeded)

55079 55079 55079 55079

5 GLASS4OZPOPPER(3panelsused) 50022 50022 50022 500226

BASEPAN(Domestic) 55063 55063BKBASEPAN(Export) 55063EX N/A

7 8‐32X5/8TYPE23HXHD(fastensbasepan) 49052 49052 49052 490528 RUBBERBUMPER/FOOT 87247 87247 87247 872479 #8INTERALTOOTHWASHER 12132 12132 12132 1213210 #8‐32STAINLESSHEXNUT(fastensfoot) 89129 89129 89129 89129

Model2404shownforpartsreference.

8,9,10

3

SeeKettleAssemblysection.

1

2

MetricScrew#7x1/2”

6

MetricScrew#7x1/2”

7

4

SeeReplacingGlasssection.

5

Page 20: Instruction Manual Fun Pop 4 oz. Popper · Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Page 2 gmpopcorn.com SAFETY PRECAUTIONS DANGER Machine must be properly grounded

Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX

Page 20

gmpopcorn.com

Cabinet Exterior – Rear View

Item PartDescriptionPartNumber

2404,2404MD

2404EX,2404MDX

1 TOPHINGEDOORPIVOTBRACKET 55060 55060

2DOORASSEMBLY(includesdoor,hingeextrusion,andpins)

56011 56011SLVR

3 BOTTOMHINGEDOORPIVOTBRACKET 55061 550614 DROPPANEL4OZPOPPER 55065 550655 KNOB 47120 471206 8‐32X3/8PHPANW/SEMS (screwforknob) 42227 422277 OLDMAIDPAN 49100 49100

8SR‐6P3‐4STRAINRELIEF 76026 IECSNAPINRECEPTACLE(notshown) 42373

9*LEAD‐INCORD15AMPPLUG 22038 POWERCORDIECSCHUKO(notshown) 42372

10 MAGNET 50013 5001311 8‐32X1/2FLHDPHMS(screwforknob) 20066 2006612 LATCHCATCH 55104 55104

ForLabels,seeSafetyLabelSection.

1

4

3

2

*CAUTION:Ifsupplycordisdamaged,itmustbereplacedbyGoldMedalProductsCo.,itsserviceagent,orsimilarlyqualifiedpersonsinordertoavoidahazard.

EXPORTUNITS:IECcordsmustbereplacedbyaspecialcordorassemblyavailablefromGoldMedalProductsCo.oritsserviceagent.

Model2404shownforpartsreference.

12

5 1110

8 9*

DataPlate

5,6 7

Page 21: Instruction Manual Fun Pop 4 oz. Popper · Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Page 2 gmpopcorn.com SAFETY PRECAUTIONS DANGER Machine must be properly grounded

Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX

Page 21

gmpopcorn.com

Cabinet Interior – Hanger Assembly/Controls View

Item PartDescriptionPartNumber

2404,2404MD

2404EX,2404MDX

1 SWITCHMOUNT 55076 550762 SWITCHMOUNTDECAL 44070 440703 DPSTROCKERSWITCH 42532 42532

450WFLOODLIGHTCOATED 42947 FLOOD,240V40WCOATED 13122

5 HANGERARMREAR4OZPOPPER 55071 550716 HANGERARMFT4OZPOPPER 55070 55070

7*SPURGEARKIT(Includes2gearswithsetscrews.AlwaysreplaceAgitatorSpurGearandKettleDriveMotorGearasaset.)

47059K 47059K

8 10‐32”X3/16”SETSCREW 41742 417429 GEARBLK4OZALUMDIECST 55098A 55098A

10L5‐15R15ARECEPTACLE 49330 L6‐15R15A‐250VRECEPTACLE(ref.KettleBottomAssy.forkettleplugconfigurationnote)

49330EX

SeeKettleAssemblysectionforKettlepartsbreakdown.

4

5

9

10

7*,8

ForLabels,seeSafetyLabelSection.

*SeePartsListnote.6

32

1

Model2404shownforpartsreference.

Page 22: Instruction Manual Fun Pop 4 oz. Popper · Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Page 2 gmpopcorn.com SAFETY PRECAUTIONS DANGER Machine must be properly grounded

Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX

Page 22

gmpopcorn.com

Cabinet Interior – Corn Pan/Element View

Item PartDescriptionPartNumber

2404,2404MD

2404EX,2404MDX

1 WIREROUTECOVER(runstheentirelengthofthecornerpost)

55077 55077

2 CORNPAN4OZPOPPER 55069 55069

320WATT120VFOILHEATER 40557 20WFOILHEATER,230V 40557EX

Adhesivebacked,foilelementadherestoundersideofcornpan.

2 3

1

Model2404shownforpartsreference.

Page 23: Instruction Manual Fun Pop 4 oz. Popper · Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Page 2 gmpopcorn.com SAFETY PRECAUTIONS DANGER Machine must be properly grounded

Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX

Page 23

gmpopcorn.com

Dome Interior – Electrical Components

Item PartDescriptionPartNumber

2404,2404MD

2404EX,2404MDX

1 LITECONEANDSOCKETASSEMBLY 56070 56070

2L5‐15R15ARECEPTACLE 49330 L6‐15R15A‐250VRECEPTACLE(ref.KettleBottomAssy.forkettleplugconfigurationnote)

49330EX

3120VKETTLEDRIVEMOTOR 49045 230VKETTLEDRIVEMOTOR 49045EX

4 8‐32X5/8TYPE23HXHD 49052 49052

Model2404shownforpartsreference.

1

3

2

SeeCabinetInterior–ControlsView.

4

Page 24: Instruction Manual Fun Pop 4 oz. Popper · Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Page 2 gmpopcorn.com SAFETY PRECAUTIONS DANGER Machine must be properly grounded

Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX

Page 24

gmpopcorn.com

Safety Labels

Item PartDescriptionPartNumberAllModels

1 UNIVERSALPOPPERDECAL 410192 LABEL‐MAXWATTCOATED 449483 MAINGROUNDLABEL 423754 WARNING,SURFACECONTACT 870875 CONDUITWARNINGLABEL 828406 WARNINGLABELCORD 68720

Accessories

Item PartDescriptionPartNumberAllModels

1 SCOOP 2071NM2 MEASURE6.5CC 476783 OILSCOOP38CC2404 444464 4/6OZCORNMEASCUP 44445

2

5

UnitLabels

KettleLead‐InLabel31

6

PowerCordLabel

4

2 31 4

Page 25: Instruction Manual Fun Pop 4 oz. Popper · Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Page 2 gmpopcorn.com SAFETY PRECAUTIONS DANGER Machine must be properly grounded

Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX

Page 25

gmpopcorn.com

Wiring Diagram

Model No. 2404 and 2404MD

Page 26: Instruction Manual Fun Pop 4 oz. Popper · Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Page 2 gmpopcorn.com SAFETY PRECAUTIONS DANGER Machine must be properly grounded

Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX

Page 26

gmpopcorn.com

Model No. 2404EX and 2404MDX

Page 27: Instruction Manual Fun Pop 4 oz. Popper · Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX Page 2 gmpopcorn.com SAFETY PRECAUTIONS DANGER Machine must be properly grounded

Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX

Page 27

gmpopcorn.com

WARRANTY

© 2016 – The text, descriptions, graphics, layout, and other material in this publication are the exclusive property of Gold Medal Products Co. and shall not be used, copied, reproduced, or published in any fashion, including website display, without its express written consent.

WARRANTY Gold Medal Products Co. warrants to the original purchaser each item of its manufacture to be free of defects in workmanship and material under normal use and service. Gold Medal Products Co.’s obligation under this warranty is limited solely to repairing or replacing parts, f.o.b. Cincinnati, Ohio, which in its judgment are defective in workmanship or material and which are returned, freight prepaid, to its Cincinnati, Ohio factory or other designated point. Except for “Perishable Parts” on specific machines, the above warranty applies for a period of two (2) years from the date of original sale to the original purchaser of equipment when recommended operating instructions and maintenance procedures have been followed. These are packed with the machine. Parts warranty is two (2) years, labor is six (6) months.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, AND OF ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART, INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. In no event shall Gold Medal Products Co. be liable for special, incidental or consequential damages. No claim under this warranty will be honored if the equipment covered has been misused, neglected, damaged in transit, or has been tampered with or changed in any way. No claim under this warranty shall be honored in the event that components in the unit at the time of the claim were not supplied or approved by Gold Medal Products Co. This warranty is effective only when electrical items have been properly attached to city utility lines only at proper voltages. This warranty is not transferable without the written consent of Gold Medal Products Co.

The term “Original Purchaser” as used in this warranty shall be deemed to mean that person, firm, association, or corporation who was billed by the GOLD MEDAL PRODUCTS CO., or their authorized distributor for the equipment.

THIS WARRANTY HAS NO EFFECT AND IS VOID UNLESS THE ORIGINAL PURCHASER FIRST CALLS GOLD MEDAL PRODUCTS CO. AT 1-800-543-0862 TO DISCUSS WITH OUR SERVICE REPRESENTATIVE THE EQUIPMENT PROBLEM, AND, IF NECESSARY, FOR INSTRUCTIONS CONCERNING THE REPAIR OR REPLACEMENT OF PARTS.

NOTE: This equipment is manufactured and sold for commercial use only.

10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA gmpopcorn.com

Phone: (800) 543-0862 Fax: (800) 542-1496 (513) 769-7676 (513) 769-8500