Instruction Manual Fun Pop 4 oz. Popper · Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX,...
Transcript of Instruction Manual Fun Pop 4 oz. Popper · Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX,...
© 2016 Gold Medal Products Co. Part No. 59406
Instruction Manual
10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX
Model2404MD
Model2404
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX
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SAFETY PRECAUTIONS
DANGER Machine must be properly grounded to prevent electrical shock to personnel. Failure to do so could result in serious injury, or death. DO NOT immerse any part of this equipment in water. DO NOT use excessive water when cleaning. Keep cord and plug off the ground and away from moisture. Always unplug the equipment before cleaning or servicing. Make sure all machine switches are in the OFF position before plugging the equipment into the receptacle.
008_051514
DANGER Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death. Any alterations to this equipment will void the warranty and may cause a dangerous condition. This appliance is not intended to be operated by means of an external timer or separate remote-control system. NEVER make alterations to this equipment. Read the Installation, Operating, and Maintenance Instructions thoroughly before installing, servicing, or operating this equipment.
014_020416
WARNING To avoid burns, DO NOT touch the kettle or any heated surface. DO NOT place or leave objects in contact with heated surfaces.
013_092414
WARNING
ALWAYS wear safety glasses when servicing this equipment.
010_010914
WARNING No user serviceable parts inside. Refer servicing to qualified service personnel.
011_051514
WARNING Read and understand operator’s manual and all other safety instructions before using this equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive, Cincinnati, OH 45241 USA 1-(800)-543-0862
022_060215
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX
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SAFETY PRECAUTIONS (continued)
WARNING DO NOT allow direct contact of this equipment by the public when used in food service locations. Only personnel trained and experienced in the equipment operation may operate this equipment. Carefully read all instructions before operation.
012_010914
WARNING
This machine is NOT to be operated by minors.
007_010914
Thisapplianceisnotintendedforusebypersons(includingchildren)withreducedphysical,sensoryormentalcapabilities,orlackofexperienceandknowledge,unlesstheyhavebeengivensupervisionorinstructionconcerninguseoftheappliancebyapersonresponsiblefortheirsafety.
Note: ImprovementsarealwaysbeingmadetoGoldMedal’sequipment.Thisinformationmaynotbethelatestavailableforyourpurposes.ItiscriticalthatyoucallGoldMedal’sTechnicalServiceDepartmentat1‐800‐543‐0862foranyquestionsaboutyourmachineoperations,replacementparts,oranyservicequestions.(GoldMedalProductsCo.doesnotassumeanyliabilityforinjuryduetocarelesshandlingand/orrecklessoperationofthisequipment.)
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX
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INSTALLATION INSTRUCTIONS
Inspection of Shipment Afterunpacking,checkthoroughlyforanydamagewhichmayhaveoccurredintransit.Claimsshouldbefiledimmediatelywiththetransportationcompany.Thewarrantydoesnotcoverdamagethatoccursintransit,ordamagecausedbyabuse,orconsequentialdamageduetotheoperationofthismachine,sinceitisbeyondourcontrol(referencewarrantyinbackofmanual).
Manual Readandunderstandtheoperator’smanualandallothersafetyinstructionsbeforeusingthisequipment.Toordercopiesoftheoperator’smanualgotogmpopcorn.comorwritetoGoldMedalProductsCo.,10700MedallionDrive,Cincinnati,OH45241USA1‐(800)‐543‐0862.
Model Description 2404:FunPop4oz.Popperwithredandgoldcabinet.2404MD:Midnight4oz.Popperwithblackandsilvercabinet.2404EX:ExportFunPop4oz.Popperwithredandgoldcabinet.2404MDX:ExportMidnight4oz.Popperwithblackandsilvercabinet.
Thisapplianceisintendedtobeusedinhouseholdandsimilarapplicationssuchasstaffkitchenareasinshops,officesandotherworkingenvironments;farmhouses;byclientsinhotels,motels,bedandbreakfastorotherresidentialtypeenvironments.
Items Included with this Unit
Scoop Measure6.5cc
BulbforCabinetInterior
4/6oz.CornMeasure
38ccOilScoop
KnobandScrewforOldMaidPan
Knob,Magnet,andScrewforDoor
IECPowerCord(2404EXand2404MDGXonly)
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX
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Setup Thisunithasbeentestedatthefactory.
1. Removeallpackagingandtapepriortooperation.Removeaccessoriesandcarefullyremovekettlepackedincabinetinterior.
2. Placetheunitonasturdy,levelbase.
3. Tiltkettleandinsertintohangerarms,thenallowkettletoreturnnaturallytoanuprightposition(seeimagebelow).
4. Plugkettleleadintoreceptaclelocatedonceilingofcabinetinterior.Alignkeyedorhookshapedprongwiththecorrectopening,thenpushplugallthewayinandtwistorrotatetolockinplace.Tounplug,untwistkettleplugbeforeattemptingtopullfromreceptacle.
5. Doorknobsareshippedinaccessoriespacklocatedinsidemachine.Installadoorknobwithmagnetonpopperdoor;installknobwithscrewontheoldmaidpan.
6. Carefullyinstallthelightbulb(donotover‐tighten)intothelampholderlocatedinthecabinetinterior.EnsuretheunitisOFFandunpluggedbeforeinstallingorchangingthebulb(referencetheElectricalRequirementssection).
7. ExportModels2404EXand2404MDX,aresuppliedwithanIECPowerCord.SecurelyplugIECPowerCordintounit(referencetheElectricalRequirementssectionofthismanual).
8. Aftersetup,unitshouldbecleanedpriortouse(seeCareandCleaningsection).
Kettleshownmountedin
hangerarms.
Kettleleadshownpluggedintokettlereceptacle.
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX
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Electrical Requirements Thefollowingpowersupplymustbeprovided:
2404and2404MD:120V~,608W,60Hz2404EXand2404MDX:230V~,608W,50Hz
DANGER Machine must be properly grounded to prevent electrical shock to personnel. Failure to do so could result in serious injury, or death. DO NOT immerse any part of this equipment in water. DO NOT use excessive water when cleaning. Keep cord and plug off the ground and away from moisture. Always unplug the equipment before cleaning or servicing. Make sure all machine switches are in the OFF position before plugging the equipment into the receptacle.
008_051514
Acertifiedelectricianmustfurnishsufficientpowerforpropermachineoperationandinstallanysuppliedreceptacle.Werecommendthisequipmentbeonadedicatedandprotectedcircuit.Failuretowireproperlywillvoidthewarrantyandmayresultindamagetothemachine.ItisGoldMedalProductsCo.’srecommendationthatthismachinebepluggeddirectlyintoawalloutlet.Theuseofextensioncordsisnotrecommendedduetosafetyconcerns,andmaycausesacrificedand/orreducedperformance.Makesurecordislocatedtopreventatriphazardorunitupset.
Before You Plug In Machine 1. MakesureallmachineswitchesareOFFbeforepluggingequipmentintoreceptacle.
2. Makesurewalloutletcanacceptthegroundedplugs(whereapplicable)onthepowersupplycord.
3. Thewalloutletmusthavetheproperpolarity.Ifindoubt,haveacompetentelectricianinspecttheoutletandcorrectifnecessary.
4. DONOTuseagroundedtoun‐groundedreceptacleadapter(whereapplicable).
5. Installunitinalevelposition.
Models2404and2404MD(unitswithahardwiredpowercord):
CAUTION If the supply cord is damaged, it must be replaced by Gold Medal Products Co., its service agent or similarly qualified persons in order to avoid a hazard.
039_080614
Models2404EXand2404MDX(unitswitharemovable,IECpowercord):
CAUTION If the supply cord is damaged, it must be replaced by a special cord or assembly available from Gold Medal Products Co. or its service agent.
038_062714
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX
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OPERATING INSTRUCTIONS
Controls and Their Functions KETTLEHEATSWITCH
Twoposition,ON/OFFlightedrockerswitch‐suppliespowertotheheatingelementsinthepoppingkettle.ThegreenswitchlightONindicatesthereispowertothekettleheatingelement.
KETTLEMOTORSWITCHTwoposition,ON/OFFlightedrockerswitch‐suppliespowertothekettleagitatormotor.TheKettleMotorSwitchMUSTbeONatalltimeswhenthereispopcorn(poppedorun‐popped)inthekettle.
LIGHTS/WARMERSWITCHTwoposition,ON/OFFlightedrockerswitch‐suppliespowertotheinteriorcabinetlight,andheatelementforthecornpan.
KettleHeatSwitch
KettleMotorSwitch
LightandWarmerSwitch
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX
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Popping Corn Instructions ThissectiondescribesinstructionsforpoppingStandard(salted)popcorn.
Amount of Popcorn and Oil Thepopperisequippedwithacorn,salt,andoilmeasure.Werecommendflavoredandcoloredcoconutoil.Popcornpoppedincoconutoilstaysfreshlongeranddoesnotleaveblackdepositsinthekettlelikeotheroils.Useonlytopquality,freshpopcornfromreputablesuppliers.
KettleSize PopcornCharge OilCharge Flavacol(Salt)4oz. 4oz.(118ml) 1to1.3oz.(30to38ml) 1Teaspoon(5cc)
ForbestresultsuseMega‐Pop®4oz.premeasuredpouches(Item#2834).
Popping Standard (Salted) Popcorn 1. TurnallswitchesON.
2. Todeterminewhenkettleisreadytopopcorn(about4minutes),testpopthreekernelsofcorninoneounce(30ml)ofpoppingoil.Whenkernelspop,kettleisready.
3. LiftkettlelidandloadMega‐Pop®premeasuredpopcornandoilpouch,orpourinpopcornandFlavacol,thenaddoilinpremeasuredamount.Closelid.
4. Whencornhasfinishedpopping,gentlydumpthepopcorn.
5. Onfinalkettleofcorn,turnKettleHeatSwitchOFFjustaslidsareforcedopenbythepoppingcorn.Thisproceduresaveselectricity,sincekettlehasplentyofheat,andhelpseliminatesmoke/odorfromanyoilresiduethatremainsafterpoppinghasstopped.
6. Whenfinishedpopping,turnKETTLEHEATandKETTLEMOTORswitchesOFF.
NEVERLEAVETHEHEATONWHENYOUARENOTPOPPINGCORN!
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX
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Care and Cleaning
DANGER Machine must be properly grounded to prevent electrical shock to personnel. DO NOT immerse in water. Always unplug the equipment before cleaning or servicing.
025_020314
WARNING
To avoid serious burns, DO NOT touch the kettle while it is hot! 028_082715
Goodsanitationpracticedemandsthatallfoodpreparationequipmentbecleanedregularly(onlyusenon‐toxic,foodgradecleaners).Acleanlooking,well‐keptmachineisoneofthebestwaysofadvertisingyourproduct.
Note: Itisextremelyimportanttofollowallofthecleaningprocedures,otherwisepartsdamageandequipmentfailurewillresult.Thewarrantydoesnotcoverpartsthataredamagedduetoimpropercleaning.
Daily Kettle Cleaning Instructions CAUTION:Ahotkettlewillcauseburnsifyoutouchitwithyourhand.Allowkettletocool
atleast1hourbeforeattemptingtoclean.DONOTuseiceorwatertocooldownahotkettle!Severekettledamagewillresult!
1. Whencool,wipetheoutsideofthekettlewithaclean,softcloth.DONOTuseovencleanersorabrasivematerialsastheywilldamagethekettle.
2. Everynight,mixGoldMedal’sHeat’nKleensolution(ItemNo.2095),2tablespoonspergallonofwater.Itisnotnecessarytousetheentiregallonatonce;onlyuseenoughtofillthekettle1/2inchdeep.
3. TurnthekettleheatON.Whenthewaterstartstoboil,turnthekettleheatOFF.
4. Allowtocoolforatleast1hour,thendumpthesolutionintoabucketandwipetheinsideofthekettlewithacleancloth.Makesureallofthesolutiongoesintothebucket;donotspillanyintheinteriorofthemachine.
Foranextradirtykettle,theprocessmayberepeated;or,afterturningthekettleheatOFF,allowsolutiontositinthekettleovernight.Thenextmorning,dumpthesolutionintoabucketandwipetheinsideofthekettlewithacleancloth.
5. WiththeunitOFFandunplugged,wipethekettleleadcordwithacleanSLIGHTLYdampcloth.DONOTgetmoistureintothekettlelead‐incord,severedamagewillresult.
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX
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Daily Unit Cleaning Instructions 1. TurnmachineOFF,unplugunitandallowittocoolbeforeattemptingtoclean.
2. Cleanallpans/accessoriesinordertosanitizethembeforeeachuse.
3. Takeaclean,SLIGHTLYdampclothandwipeexcessgreasefromglassandcabinet.
4. Wipestainlesssteelpartswithacleanclothandcleanerdesignedforstainlesssteel,suchasGoldMedalWatchdogStainlessCleaner(ItemNo.2088).
DONOTuseovencleanersorabrasivematerialsastheywilldamagepartsofmachine.
5. Cleanglasspanelswithglasscleaner.GoldMedalWatchdogGlassCleaner(ItemNo.2588)isrecommended.
Ammoniacleanerswilldamageplasticdoors/panels.Useonlynon‐ammoniacleaners,suchasGoldMedalWatchdogGlassCleaner(ItemNo.2588).
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX
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Troubleshooting
Issue PossibleCause SolutionPowertotheUnit A. PowertotheUnit A. Makesuretheunit’spowercordispluggedin.
KettleDoesNotHeat A. PowertotheKettle A. Makesurekettlelead‐incordispluggedinandtwistedtolockintothekettlereceptacle.
B. KettleHeatSwitch B. HaveaqualifiedservicepersoncheckthevoltagetoandfromtheKettleHeatSwitch;ifswitchisdefective,replaceit.
C. HeatingElement C. Heatingelementinthekettlemay beburnedout.Checkwithaqualifiedservicepersonforinspection/repair.
LongPoppingCycles(Longerthan4minutesforSaltPopcorn)
A. LowVoltage A. Ifthemachineisoperatedonlowvoltage,thiscouldcausethekettlenottoreachtheproperoperatingtemperature.Checkwithaqualifiedelectrician.
B. InadequateSupplyLines B. Inadequatelysizedelectricalsupplylines oruseofextensioncord,inadditiontobeingafirehazard,wouldalsopreventthekettlefromreachingtheproperoperatingtemperature.Checkwithaqualifiedelectrician.
C. InferiorCorn C. Inferiorqualitycornwouldresultinlongerpoppingcycles.Useonlytopqualityhybridpopcornfromreputablesuppliers.Eventhen,ifyouletyourcornpickupmoistureordryout,yourpoppingcycleswillbeslow.
KettleAgitatorShaftnotRotating
A. KettleMotorSwitch A. Ifthekettleagitatorshaftisnotrotating,DONOTpopcorn.MakesuretheKettleMotorSwitchisON.IftheswitchisON,andtheshaftisnotrotating,theswitchormotormaybefaulty,contactqualifiedservicepersonnelforinspection/repair.
B. KettleAgitatorShaft/StirBladenotrotating.(UnitmustbeOFF,unpluggedandcoolpriortocheckingoradjustingtheagitatorassembly.)
B. Ifthekettleagitatorshaftisnotrotating,DONOTpopcorn.Checktheclearancebetweenthekettlebottomandthestirblade;itshouldbe1/32”(useadime).Toadjust,referencetheAgitatorSetCollarAdjustmentsection.
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX
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Agitator Set Collar Adjustment
Thefollowinginstructionsdescribehowtoproperlyadjustsetcollarsonanagitatorassemblywithafloatingstirrod.
Step1:MakesuremachineisOFFandunplugged,thenallowunittocoolcompletelybeforeattemptingtoadjusttheagitatorheight.
Step2:Loosenthesetscrewineachsetcollartobeadjusted.
Step3:Withthekettlemountedinthepopper,adjusttheshaftsotheAgitator’sSpurGearcontactshalfoftheDriveMotorSpurGear(referenceSpurGearPlacementimageatright).DONOTsetspurgearsatfullgearcontact;itcancausebindingasthekettleisdumped.
Step4:Onceshaftispositionedcorrectly,re‐tightenthesetscrewinthesetcollarabovethecrossbartosecureinplace.
Step5:Adjustclearancebetweenthebottomofthecrossbarandthelowersetcollarto1/32”(thicknessofadime);thenre‐tightensetscrewtosecureinplace(seeimagebelow).
Step6:Adjustsetcollarforagitatorweighttobebetween3/16”to1/4”abovetheagitatorweight.Onceadjusted,re‐tightensetscrewtosecureinplace.
DriveMotorSpurGear
Agitator’sSpurGear
Agitator’sSpurGearshouldsethalfwayuponDriveMotorSpurGear.
SetCollarw/Setscrew
Agitatorshownforgeneralimagereferenceonly(lidsnotshownforclarity).
Adjustclearancetothicknessofadime.
3/16”to1/4”max.
SpurGearPlacement
StepstoAdjustSetCollars
SetCollaraboveCrossbar
LowerSetCollar(belowCrossbar)
SetCollar(forAgitatorWeight)
AgitatorWeight
StirRod
Crossbar
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX
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MAINTENANCE INSTRUCTIONS
DANGER Machine must be properly grounded to prevent electrical shock to personnel. Failure to do so could result in serious injury, or death. DO NOT immerse any part of this equipment in water. DO NOT use excessive water when cleaning. Keep cord and plug off the ground and away from moisture. Always unplug the equipment before cleaning or servicing. Make sure all machine switches are in the OFF position before plugging the equipment into the receptacle.
008_051514
DANGER Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death. Any alterations to this equipment will void the warranty and may cause a dangerous condition. This appliance is not intended to be operated by means of an external timer or separate remote-control system. NEVER make alterations to this equipment. Read the Installation, Operating, and Maintenance Instructions thoroughly before installing, servicing, or operating this equipment.
014_020416
WARNING No user serviceable parts inside. Refer servicing to qualified service personnel.
011_051514
CAUTION THE FOLLOWING SECTIONS OF THIS MANUAL ARE INTENDED ONLY FOR QUALIFIED SERVICE PERSONNEL WHO ARE FAMILIAR WITH ELECTRICAL EQUIPMENT. THESE ARE NOT INTENDED FOR THE OPERATOR.
027_010914
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX
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ORDERING SPARE PARTS 1. Identifytheneededpartbycheckingitagainstthephotos,illustrations,and/or
partslist.
2. Useonlyapprovedreplacementpartswhenservicingthisunit.
3. Whenordering,pleaseincludepartnumber,partname,andquantityneeded.
4. Pleaseincludeyourmodelnumber,serialnumber,anddateofmanufacture(locatedonthemachinenameplate/dataplate)withyourorder.
5. Addressallpartsordersto:
PartsDepartmentGoldMedalProductsCo.10700MedallionDriveCincinnati,Ohio45241‐4807Or,placeordersbyphoneoronline:Phone: (800)543‐0862
(513)769‐7676Fax: (800)542‐1496
(513)769‐8500E‐mail:[email protected]:gmpopcorn.com
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX
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Replacing Broken Glass Brokenglasspanelscanbeeasilyreplaced.GoldMedalProductsCo.doesnotshipglass.Itcanbeobtainedfromalocalglassshop,alwayspurchasetemperedglass.
GLASSDIMENSIONS(HeightxWidthxThickness)
FrontandSideGlass:18.25”x14.51”x.127”(3Pieces)1. TurnmachineOFF,unplugunitandallowittocoolbeforeattemptingtoreplaceglass.
2. Removeallloosepiecesofglass(kettlemayberemovedtochangeglass.)
3. Placeabungee(orlargerubberband)aroundtheunittohelpholdcornerpostsinplace,thenremovedome.
4. Removeallrigidglasschannelsfromaroundglasstobereplaced,setchannelsasideforreuse.
5. Carefullyremovetherestofthebrokenglass.
6. Applydecals(ifdesired)tonewglasspanel.
7. Sliderigidglasschannelsoverexposededgesofnewglasspanel.
8. Slidenewglasspanelintomachine.
9. Reattachdome,thenremovebungee(reinstallkettle,ifremoved).
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX
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4 oz. Kettle Assembly (54000, 54000EX) – Agitator Assembly View
Item PartDescriptionPartNumber
54000 54000EX1 ACORNNUT 47702 477022 8‐32X1/2PHILPANM/S 47141 471413 DUMPHANDLERH 49314 493144 DUMPHANDLEKNOB 47110 471105 SPACER(forDumpHandle) 49362 493626 8‐32X1”SETSCREW 77933 779337 AGITATOR&LIDASSY(CompleteAssembly) 54407 54407EX8 KETTLECROSSBARASSEMBLY 46779 46779EX9 FRONTLIDW/FORMEDLIFTER 55074 5507410 REARKETTLELID 55073 5507311 RETAININGRING 49701 4970112 NEEDLEBEARING 47106 47106
13*SPURGEARKIT(Includes2gearswithsetscrews.AlwaysreplaceAgitatorSpurGearandKettleDriveMotorGearasaset.)
47059K 47059K
14 SETSCREW#10‐32X3/16 41742 4174215 4OZKETTLEAGITATORSHAFT 54007 5400716 SETCOLLAR5/16ID5/8OD 46649 4664917 4OZSTIRROD 54030 5403018 AGITATORWEIGHT 49013 49013
15
16,14
1817
11
12
13*
14
*See PartsListnote.
CompleteAgitatorAssembly(IncludesLids)
8 9 10
7
1
2
**ApplyLoctite246tobottomofsetscrewsbeforeinstalling.
5
1
8
6**
SeeKettleBottomAssembly.
CompleteKettleAssembly
3
4
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX
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4 oz. Kettle Assembly (54000) – Kettle Bottom Assembly
Item PartDescriptionPartNumber
540001 4OZ.KETTLESHELL 540042 4OZ.KETTLELEADASSEMBLY 540283 4OZ.KETTLEGASKET 540034 4OZ.KETTLE/HEATELEMENT 540275 8‐32TOPLOCKNUT(alwaysreplaceifremoved) 679436 450°FTHERMOSTAT (includestwo6‐32screws) 760897 THERMOSTATSHUNTBAR 471938 525°FTHERMOSTAT (includestwo6‐32screws) 76702
LockNutView
Generalimageshownforreference.
4
3
78 6
TopLockNut‐ Fastenseachthermostatandground.InstallLockNutwithtriangleinUPposition(asshown).ONETIMEUSEONLY,REPLACENUTifremoved.
Thermostat
WeldedStud
5
1
2
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX
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4 oz. Kettle Assembly (54000EX) – Kettle Bottom Assembly
Item PartDescriptionPartNumber54000EX
1 4OZ.KETTLESHELL 540042 4OZ.KETTLELEADASSEMBLY 54028EX3 4OZ.KETTLEGASKET 540034 8OZ.230VOLTKETTLE/HEATER 54027EX5 THERMOSTATSHUNTBAR 471936 8‐32TOPLOCKNUT(alwaysreplaceifremoved) 67943
7450°FTHERMOSTAT (2required)(includestwo6‐32screws)
76089
LockNutView
Generalimageshownforreference.
TopLockNut‐ Fastenseachthermostatandground.InstallLockNutwithtriangleinUPposition(asshown).ONETIMEUSEONLY,REPLACENUTifremoved.
Thermostat
WeldedStud
6
1
2
AsofFebruary1,2016,theEXPORTKettleLead‐inAssemblyPlugis230V(NEMAL‐6).Whenreplacingthelead‐inassembly,ensurethekettlereceptaclewillmatchthenewconfiguration(seeimagebelow).
ExportL6‐15RKettleRecpt.(P/N49330EX)
ExportL6‐15PKettlePlugConfiguration
4
3
5
7
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX
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Cabinet Exterior – Front View
Item PartDescriptionPartNumber
2404 2404EX 2404MD 2404MDX1 DECALPOPCORNFRONTGLASS 56001 56001 56001MD 56001MD2 DOMETOPWELDEDASSEMBLY 55089 55089 55089BK 55089BK3 DOMECOVER 55101 58101 55101BK 55101BK
4 GLASSCHAN18.226(usedfortopandbottomedgesofglasspanels–cutasneeded)
55079 55079 55079 55079
5 GLASS4OZPOPPER(3panelsused) 50022 50022 50022 500226
BASEPAN(Domestic) 55063 55063BKBASEPAN(Export) 55063EX N/A
7 8‐32X5/8TYPE23HXHD(fastensbasepan) 49052 49052 49052 490528 RUBBERBUMPER/FOOT 87247 87247 87247 872479 #8INTERALTOOTHWASHER 12132 12132 12132 1213210 #8‐32STAINLESSHEXNUT(fastensfoot) 89129 89129 89129 89129
Model2404shownforpartsreference.
8,9,10
3
SeeKettleAssemblysection.
1
2
MetricScrew#7x1/2”
6
MetricScrew#7x1/2”
7
4
SeeReplacingGlasssection.
5
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX
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Cabinet Exterior – Rear View
Item PartDescriptionPartNumber
2404,2404MD
2404EX,2404MDX
1 TOPHINGEDOORPIVOTBRACKET 55060 55060
2DOORASSEMBLY(includesdoor,hingeextrusion,andpins)
56011 56011SLVR
3 BOTTOMHINGEDOORPIVOTBRACKET 55061 550614 DROPPANEL4OZPOPPER 55065 550655 KNOB 47120 471206 8‐32X3/8PHPANW/SEMS (screwforknob) 42227 422277 OLDMAIDPAN 49100 49100
8SR‐6P3‐4STRAINRELIEF 76026 IECSNAPINRECEPTACLE(notshown) 42373
9*LEAD‐INCORD15AMPPLUG 22038 POWERCORDIECSCHUKO(notshown) 42372
10 MAGNET 50013 5001311 8‐32X1/2FLHDPHMS(screwforknob) 20066 2006612 LATCHCATCH 55104 55104
ForLabels,seeSafetyLabelSection.
1
4
3
2
*CAUTION:Ifsupplycordisdamaged,itmustbereplacedbyGoldMedalProductsCo.,itsserviceagent,orsimilarlyqualifiedpersonsinordertoavoidahazard.
EXPORTUNITS:IECcordsmustbereplacedbyaspecialcordorassemblyavailablefromGoldMedalProductsCo.oritsserviceagent.
Model2404shownforpartsreference.
12
5 1110
8 9*
DataPlate
5,6 7
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX
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Cabinet Interior – Hanger Assembly/Controls View
Item PartDescriptionPartNumber
2404,2404MD
2404EX,2404MDX
1 SWITCHMOUNT 55076 550762 SWITCHMOUNTDECAL 44070 440703 DPSTROCKERSWITCH 42532 42532
450WFLOODLIGHTCOATED 42947 FLOOD,240V40WCOATED 13122
5 HANGERARMREAR4OZPOPPER 55071 550716 HANGERARMFT4OZPOPPER 55070 55070
7*SPURGEARKIT(Includes2gearswithsetscrews.AlwaysreplaceAgitatorSpurGearandKettleDriveMotorGearasaset.)
47059K 47059K
8 10‐32”X3/16”SETSCREW 41742 417429 GEARBLK4OZALUMDIECST 55098A 55098A
10L5‐15R15ARECEPTACLE 49330 L6‐15R15A‐250VRECEPTACLE(ref.KettleBottomAssy.forkettleplugconfigurationnote)
49330EX
SeeKettleAssemblysectionforKettlepartsbreakdown.
4
5
9
10
7*,8
ForLabels,seeSafetyLabelSection.
*SeePartsListnote.6
32
1
Model2404shownforpartsreference.
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX
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Cabinet Interior – Corn Pan/Element View
Item PartDescriptionPartNumber
2404,2404MD
2404EX,2404MDX
1 WIREROUTECOVER(runstheentirelengthofthecornerpost)
55077 55077
2 CORNPAN4OZPOPPER 55069 55069
320WATT120VFOILHEATER 40557 20WFOILHEATER,230V 40557EX
Adhesivebacked,foilelementadherestoundersideofcornpan.
2 3
1
Model2404shownforpartsreference.
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX
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Dome Interior – Electrical Components
Item PartDescriptionPartNumber
2404,2404MD
2404EX,2404MDX
1 LITECONEANDSOCKETASSEMBLY 56070 56070
2L5‐15R15ARECEPTACLE 49330 L6‐15R15A‐250VRECEPTACLE(ref.KettleBottomAssy.forkettleplugconfigurationnote)
49330EX
3120VKETTLEDRIVEMOTOR 49045 230VKETTLEDRIVEMOTOR 49045EX
4 8‐32X5/8TYPE23HXHD 49052 49052
Model2404shownforpartsreference.
1
3
2
SeeCabinetInterior–ControlsView.
4
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX
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gmpopcorn.com
Safety Labels
Item PartDescriptionPartNumberAllModels
1 UNIVERSALPOPPERDECAL 410192 LABEL‐MAXWATTCOATED 449483 MAINGROUNDLABEL 423754 WARNING,SURFACECONTACT 870875 CONDUITWARNINGLABEL 828406 WARNINGLABELCORD 68720
Accessories
Item PartDescriptionPartNumberAllModels
1 SCOOP 2071NM2 MEASURE6.5CC 476783 OILSCOOP38CC2404 444464 4/6OZCORNMEASCUP 44445
2
5
UnitLabels
KettleLead‐InLabel31
6
PowerCordLabel
4
2 31 4
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX
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Wiring Diagram
Model No. 2404 and 2404MD
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX
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Model No. 2404EX and 2404MDX
Fun Pop 4 oz. Popper Model No. 2404, 2404MD, 2404EX, 2404MDX
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gmpopcorn.com
WARRANTY
© 2016 – The text, descriptions, graphics, layout, and other material in this publication are the exclusive property of Gold Medal Products Co. and shall not be used, copied, reproduced, or published in any fashion, including website display, without its express written consent.
WARRANTY Gold Medal Products Co. warrants to the original purchaser each item of its manufacture to be free of defects in workmanship and material under normal use and service. Gold Medal Products Co.’s obligation under this warranty is limited solely to repairing or replacing parts, f.o.b. Cincinnati, Ohio, which in its judgment are defective in workmanship or material and which are returned, freight prepaid, to its Cincinnati, Ohio factory or other designated point. Except for “Perishable Parts” on specific machines, the above warranty applies for a period of two (2) years from the date of original sale to the original purchaser of equipment when recommended operating instructions and maintenance procedures have been followed. These are packed with the machine. Parts warranty is two (2) years, labor is six (6) months.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, AND OF ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART, INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. In no event shall Gold Medal Products Co. be liable for special, incidental or consequential damages. No claim under this warranty will be honored if the equipment covered has been misused, neglected, damaged in transit, or has been tampered with or changed in any way. No claim under this warranty shall be honored in the event that components in the unit at the time of the claim were not supplied or approved by Gold Medal Products Co. This warranty is effective only when electrical items have been properly attached to city utility lines only at proper voltages. This warranty is not transferable without the written consent of Gold Medal Products Co.
The term “Original Purchaser” as used in this warranty shall be deemed to mean that person, firm, association, or corporation who was billed by the GOLD MEDAL PRODUCTS CO., or their authorized distributor for the equipment.
THIS WARRANTY HAS NO EFFECT AND IS VOID UNLESS THE ORIGINAL PURCHASER FIRST CALLS GOLD MEDAL PRODUCTS CO. AT 1-800-543-0862 TO DISCUSS WITH OUR SERVICE REPRESENTATIVE THE EQUIPMENT PROBLEM, AND, IF NECESSARY, FOR INSTRUCTIONS CONCERNING THE REPAIR OR REPLACEMENT OF PARTS.
NOTE: This equipment is manufactured and sold for commercial use only.
10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA gmpopcorn.com
Phone: (800) 543-0862 Fax: (800) 542-1496 (513) 769-7676 (513) 769-8500