Instruction Manual Fun Pop 8 oz. Popper€¦ · For best results use Mega‐Pop® 8 oz. premeasured...

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© 2016 Gold Medal Products Co. Part No. 59410 Instruction Manual 10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA Fun Pop 8 oz. Popper Model No. 2408, 2408BKG, 2408EX, 2408BKGX Model 2408BKG Model 2408

Transcript of Instruction Manual Fun Pop 8 oz. Popper€¦ · For best results use Mega‐Pop® 8 oz. premeasured...

Page 1: Instruction Manual Fun Pop 8 oz. Popper€¦ · For best results use Mega‐Pop® 8 oz. premeasured pouches (Item# 2838). Popping Standard (Salted) Popcorn 1. Turn all switches ON.

© 2016 Gold Medal Products Co. Part No. 59410

Instruction Manual

10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA

Fun Pop 8 oz. Popper Model No. 2408, 2408BKG, 2408EX, 2408BKGX

Model2408BKG

Model2408

Page 2: Instruction Manual Fun Pop 8 oz. Popper€¦ · For best results use Mega‐Pop® 8 oz. premeasured pouches (Item# 2838). Popping Standard (Salted) Popcorn 1. Turn all switches ON.

Fun Pop 8 oz. Popper Model No. 2408, 2408BKG, 2408EX, 2408BKGX

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SAFETY PRECAUTIONS

DANGER Machine must be properly grounded to prevent electrical shock to personnel. Failure to do so could result in serious injury, or death. DO NOT immerse any part of this equipment in water. DO NOT use excessive water when cleaning. Keep cord and plug off the ground and away from moisture. Always unplug the equipment before cleaning or servicing. Make sure all machine switches are in the OFF position before plugging the equipment into the receptacle.

008_051514

DANGER Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death. Any alterations to this equipment will void the warranty and may cause a dangerous condition. This appliance is not intended to be operated by means of an external timer or separate remote-control system. NEVER make alterations to this equipment. Read the Installation, Operating, and Maintenance Instructions thoroughly before installing, servicing, or operating this equipment.

014_020416

WARNING To avoid burns, DO NOT touch the kettle or any heated surface. DO NOT place or leave objects in contact with heated surfaces.

013_092414

WARNING

ALWAYS wear safety glasses when servicing this equipment.

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WARNING No user serviceable parts inside. Refer servicing to qualified service personnel.

011_051514

WARNING Read and understand operator’s manual and all other safety instructions before using this equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive, Cincinnati, OH 45241 USA 1-(800)-543-0862

022_060215

Page 3: Instruction Manual Fun Pop 8 oz. Popper€¦ · For best results use Mega‐Pop® 8 oz. premeasured pouches (Item# 2838). Popping Standard (Salted) Popcorn 1. Turn all switches ON.

Fun Pop 8 oz. Popper Model No. 2408, 2408BKG, 2408EX, 2408BKGX

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SAFETY PRECAUTIONS (continued)

WARNING DO NOT allow direct contact of this equipment by the public when used in food service locations. Only personnel trained and experienced in the equipment operation may operate this equipment. Carefully read all instructions before operation.

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WARNING

This machine is NOT to be operated by minors.

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Thisapplianceisnotintendedforusebypersons(includingchildren)withreducedphysical,sensoryormentalcapabilities,orlackofexperienceandknowledge,unlesstheyhavebeengivensupervisionorinstructionconcerninguseoftheappliancebyapersonresponsiblefortheirsafety.

Note: ImprovementsarealwaysbeingmadetoGoldMedal’sequipment.Thisinformationmaynotbethelatestavailableforyourpurposes.ItiscriticalthatyoucallGoldMedal’sTechnicalServiceDepartmentat1‐800‐543‐0862foranyquestionsaboutyourmachineoperations,replacementparts,oranyservicequestions.(GoldMedalProductsCo.doesnotassumeanyliabilityforinjuryduetocarelesshandlingand/orrecklessoperationofthisequipment.)

Page 4: Instruction Manual Fun Pop 8 oz. Popper€¦ · For best results use Mega‐Pop® 8 oz. premeasured pouches (Item# 2838). Popping Standard (Salted) Popcorn 1. Turn all switches ON.

Fun Pop 8 oz. Popper Model No. 2408, 2408BKG, 2408EX, 2408BKGX

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gmpopcorn.com

INSTALLATION INSTRUCTIONS

Inspection of Shipment Afterunpacking,checkthoroughlyforanydamagewhichmayhaveoccurredintransit.Claimsshouldbefiledimmediatelywiththetransportationcompany.Thewarrantydoesnotcoverdamagethatoccursintransit,ordamagecausedbyabuse,orconsequentialdamageduetotheoperationofthismachine,sinceitisbeyondourcontrol(referencewarrantyinbackofmanual).

Manual Readandunderstandtheoperator’smanualandallothersafetyinstructionsbeforeusingthisequipment.Toordercopiesoftheoperator’smanualgotogmpopcorn.comorwritetoGoldMedalProductsCo.,10700MedallionDrive,Cincinnati,OH45241USA1‐(800)‐543‐0862.

Model Description 2408:FunPop8oz.Popperwithredandgoldcabinet.2408BKG:FunPop8oz.Popperwithblackandgoldcabinet.2408EX:ExportFunPop8oz.Popperwithredandgoldcabinet.2408BKGX:ExportFunPop8oz.Popperwithblackandgoldcabinet.

Thisapplianceisintendedtobeusedinhouseholdandsimilarapplicationssuchasstaffkitchenareasinshops,officesandotherworkingenvironments;farmhouses;byclientsinhotels,motels,bedandbreakfastorotherresidentialtypeenvironments.

Items Included with this Unit

AluminumScoop Measure6.5cc

BulbforCabinetInterior

OneCupCornMeasure

1/3CupOilMeasure

KnobandScrewforOldMaidPan

Knob,Magnet,andScrewforDoor

IECPowerCord(2408EXand2408BKGXonly)

Page 5: Instruction Manual Fun Pop 8 oz. Popper€¦ · For best results use Mega‐Pop® 8 oz. premeasured pouches (Item# 2838). Popping Standard (Salted) Popcorn 1. Turn all switches ON.

Fun Pop 8 oz. Popper Model No. 2408, 2408BKG, 2408EX, 2408BKGX

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Setup Thisunithasbeentestedatthefactory.

1. Removeallpackagingandtapepriortooperation.Removeaccessoriesandcarefullyremovekettlepackedincabinetinterior.

2. Placetheunitonasturdy,levelbase.

3. Tiltkettleandinsertintohangerarms,thenallowkettletoreturnnaturallytoanuprightposition(seeimagebelow).

4. Plugkettleleadintoreceptaclelocatedonceilingofcabinetinterior.Alignkeyedorhookshapedprongwiththecorrectopening,thenpushplugallthewayinandtwistorrotatetolockinplace.Tounplug,untwistkettleplugbeforeattemptingtopullfromreceptacle.

5. Doorknobsareshippedinaccessoriespacklocatedinsidemachine.Installadoorknobwithmagnetonpopperdoor;installknobwithscrewontheoldmaidpan.

6. Carefullyinstallthelightbulb(donotover‐tighten)intothelampholderlocatedinthecabinetinterior.EnsuretheunitisOFFandunpluggedbeforeinstallingorchangingthebulb(referencetheElectricalRequirementssection).

7. ExportModels2408EXand2408BKGX,aresuppliedwithanIECPowerCord.SecurelyplugIECPowerCordintounit(referencetheElectricalRequirementssectionofthismanual).

8. Aftersetup,unitshouldbecleanedpriortouse(seeCareandCleaningsection).

Kettleshownmountedin

hangerarms.

Kettleleadshownpluggedintokettlereceptacle.

Page 6: Instruction Manual Fun Pop 8 oz. Popper€¦ · For best results use Mega‐Pop® 8 oz. premeasured pouches (Item# 2838). Popping Standard (Salted) Popcorn 1. Turn all switches ON.

Fun Pop 8 oz. Popper Model No. 2408, 2408BKG, 2408EX, 2408BKGX

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Electrical Requirements Thefollowingpowersupplymustbeprovided:

2408and2408BKG:120V~,1053W,60Hz2408EXand2408BKGX:230V~,1053W,50Hz

DANGER Machine must be properly grounded to prevent electrical shock to personnel. Failure to do so could result in serious injury, or death. DO NOT immerse any part of this equipment in water. DO NOT use excessive water when cleaning. Keep cord and plug off the ground and away from moisture. Always unplug the equipment before cleaning or servicing. Make sure all machine switches are in the OFF position before plugging the equipment into the receptacle.

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Acertifiedelectricianmustfurnishsufficientpowerforpropermachineoperationandinstallanysuppliedreceptacle.Werecommendthisequipmentbeonadedicatedandprotectedcircuit.Failuretowireproperlywillvoidthewarrantyandmayresultindamagetothemachine.ItisGoldMedalProductsCo.’srecommendationthatthismachinebepluggeddirectlyintoawalloutlet.Theuseofextensioncordsisnotrecommendedduetosafetyconcerns,andmaycausesacrificedand/orreducedperformance.Makesurecordislocatedtopreventatriphazardorunitupset.

Before You Plug In Machine 1. MakesureallmachineswitchesareOFFbeforepluggingequipmentintoreceptacle.

2. Makesurewalloutletcanacceptthegroundedplugs(whereapplicable)onthepowersupplycord.

3. Thewalloutletmusthavetheproperpolarity.Ifindoubt,haveacompetentelectricianinspecttheoutletandcorrectifnecessary.

4. DONOTuseagroundedtoun‐groundedreceptacleadapter(whereapplicable).

5. Installunitinalevelposition.

Models2408and2408BKG(unitswithahardwiredpowercord):

CAUTION If the supply cord is damaged, it must be replaced by Gold Medal Products Co., its service agent or similarly qualified persons in order to avoid a hazard.

039_080614

Models2408EXand2408BKGX(unitswitharemovable,IECpowercord):

CAUTION If the supply cord is damaged, it must be replaced by a special cord or assembly available from Gold Medal Products Co. or its service agent.

038_062714

Page 7: Instruction Manual Fun Pop 8 oz. Popper€¦ · For best results use Mega‐Pop® 8 oz. premeasured pouches (Item# 2838). Popping Standard (Salted) Popcorn 1. Turn all switches ON.

Fun Pop 8 oz. Popper Model No. 2408, 2408BKG, 2408EX, 2408BKGX

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OPERATING INSTRUCTIONS

Controls and Their Functions KETTLEHEATSWITCH

Twoposition,ON/OFFlightedrockerswitch‐suppliespowertotheheatingelementsinthepoppingkettle.ThegreenswitchlightONindicatesthereispowertothekettleheatingelement.

KETTLEMOTORSWITCHTwoposition,ON/OFFlightedrockerswitch‐suppliespowertothekettleagitatormotor.TheKettleMotorSwitchMUSTbeONatalltimeswhenthereispopcorn(poppedorun‐popped)inthekettle.

LIGHTS/WARMERSWITCHTwoposition,ON/OFFlightedrockerswitch‐suppliespowertotheinteriorcabinetlight,andheatelementforthecornpan.

KettleHeatSwitch

KettleMotorSwitch

LightandWarmerSwitch

Page 8: Instruction Manual Fun Pop 8 oz. Popper€¦ · For best results use Mega‐Pop® 8 oz. premeasured pouches (Item# 2838). Popping Standard (Salted) Popcorn 1. Turn all switches ON.

Fun Pop 8 oz. Popper Model No. 2408, 2408BKG, 2408EX, 2408BKGX

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Popping Corn Instructions ThissectiondescribesinstructionsforpoppingStandard(salted)popcorn.

Amount of Popcorn and Oil Thepopperisequippedwithacorn,salt,andoilmeasure.Werecommendflavoredandcoloredcoconutoil.Popcornpoppedincoconutoilstaysfreshlongeranddoesnotleaveblackdepositsinthekettlelikeotheroils.Useonlytopquality,freshpopcornfromreputablesuppliers.

KettleSize PopcornCharge OilCharge Flavacol(Salt)8oz. 8oz.(237ml) 1/3cup(79ml) 3/4Tblsp.(10cc)

ForbestresultsuseMega‐Pop®8oz.premeasuredpouches(Item#2838).

Popping Standard (Salted) Popcorn 1. TurnallswitchesON.

2. Todeterminewhenkettleisreadytopopcorn(about4minutes),testpopthreekernelsofcorninoneounce(30ml)ofpoppingoil.Whenkernelspop,kettleisready.

3. LiftkettlelidandloadMega‐Pop®premeasuredpopcornandoilpouch,orpourinpopcornandFlavacol,thenaddoilinpremeasuredamount.Closelid.

4. Whencornhasfinishedpopping,gentlydumpthepopcorn.

5. Onfinalkettleofcorn,turnKettleHeatSwitchOFFjustaslidsareforcedopenbythepoppingcorn.Thisproceduresaveselectricity,sincekettlehasplentyofheat,andhelpseliminatesmoke/odorfromanyoilresiduethatremainsafterpoppinghasstopped.

6. Whenfinishedpopping,turnKETTLEHEATandKETTLEMOTORswitchesOFF.

NEVERLEAVETHEHEATONWHENYOUARENOTPOPPINGCORN!

Page 9: Instruction Manual Fun Pop 8 oz. Popper€¦ · For best results use Mega‐Pop® 8 oz. premeasured pouches (Item# 2838). Popping Standard (Salted) Popcorn 1. Turn all switches ON.

Fun Pop 8 oz. Popper Model No. 2408, 2408BKG, 2408EX, 2408BKGX

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Care and Cleaning

DANGER Machine must be properly grounded to prevent electrical shock to personnel. DO NOT immerse in water. Always unplug the equipment before cleaning or servicing.

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WARNING

To avoid serious burns, DO NOT touch the kettle while it is hot! 028_082715

Goodsanitationpracticedemandsthatallfoodpreparationequipmentbecleanedregularly(onlyusenon‐toxic,foodgradecleaners).Acleanlooking,well‐keptmachineisoneofthebestwaysofadvertisingyourproduct.

Note: Itisextremelyimportanttofollowallcleaningprocedures,otherwisepartsdamageandequipmentfailurewillresult.Thewarrantydoesnotcoverpartsthataredamagedduetoimpropercleaning.

Daily Kettle Cleaning Instructions CAUTION:Ahotkettlewillcauseburnsifyoutouchitwithyourhand.Allowkettletocool

atleast1hourbeforeattemptingtoclean.DONOTuseiceorwatertocooldownahotkettle!Severekettledamagewillresult!

1. Whencool,wipeoutsideofkettlewithaclean,softcloth.DONOTuseovencleanersorabrasivematerialsastheywilldamagethekettle.

2. Everynight,mixGoldMedal’sHeat’nKleensolution(ItemNo.2095),2tablespoonspergallonofwater.Itisnotnecessarytousetheentiregallonatonce;onlyuseenoughtofillthekettle1/2inchdeep.

3. TurnkettleheatON.Whenwaterstartstoboil,turnkettleheatOFF.

4. Allowtocoolatleast1hour,thendumpsolutionintoabucketandwipeinsideofkettlewithacleancloth.Makesureallsolutiongoesintothebucket;donotspillanyintheinteriorofmachine.

Foranextradirtykettle,theprocessmayberepeated;or,afterturningkettleheatOFF,allowsolutiontositinkettleovernight.Thenextmorning,dumpsolutionintoabucketandwipeinsideofkettlewithacleancloth.

5. WithunitOFFandunplugged,wipekettleleadcordwithacleanSLIGHTLYdampcloth.DONOTgetmoistureintothekettlelead‐incord,severedamagewillresult.

Page 10: Instruction Manual Fun Pop 8 oz. Popper€¦ · For best results use Mega‐Pop® 8 oz. premeasured pouches (Item# 2838). Popping Standard (Salted) Popcorn 1. Turn all switches ON.

Fun Pop 8 oz. Popper Model No. 2408, 2408BKG, 2408EX, 2408BKGX

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gmpopcorn.com

Daily Unit Cleaning Instructions 1. TurnmachineOFF,unplugunitandallowittocoolbeforeattemptingtoclean.

2. Cleanallpans/accessoriesinordertosanitizethembeforeeachuse.

3. Takeaclean,SLIGHTLYdampclothandwipeexcessgreasefromglassandcabinet.

4. Wipestainlesssteelpartswithacleanclothandcleanerdesignedforstainlesssteel,suchasGoldMedalWatchdogStainlessCleaner(ItemNo.2088).

DONOTuseovencleanersorabrasivematerialsastheywilldamagepartsofmachine.

5. Cleanglasspanelswithglasscleaner.GoldMedalWatchdogGlassCleaner(ItemNo.2588)isrecommended.

Ammoniacleanerswilldamageplasticdoors/panels.Useonlynon‐ammoniacleaners,suchasGoldMedalWatchdogGlassCleaner(ItemNo.2588).

Page 11: Instruction Manual Fun Pop 8 oz. Popper€¦ · For best results use Mega‐Pop® 8 oz. premeasured pouches (Item# 2838). Popping Standard (Salted) Popcorn 1. Turn all switches ON.

Fun Pop 8 oz. Popper Model No. 2408, 2408BKG, 2408EX, 2408BKGX

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gmpopcorn.com

Troubleshooting

Issue PossibleCause SolutionPowertotheUnit A. PowertotheUnit A. Makesuretheunit’spowercordispluggedin.

KettleDoesNotHeat A. PowertotheKettle A. Makesurekettlelead‐incordispluggedinandtwistedtolockintothekettlereceptacle.

B. KettleHeatSwitch B. HaveaqualifiedservicepersoncheckthevoltagetoandfromtheKettleHeatSwitch;ifswitchisdefective,replaceit.

C. HeatingElement C. Heatingelementinthekettlemay beburnedout.Checkwithaqualifiedservicepersonforinspection/repair.

LongPoppingCycles(Longerthan4minutesforSaltPopcorn)

A. LowVoltage A. Ifthemachineisoperatedonlowvoltage,thiscouldcausethekettlenottoreachtheproperoperatingtemperature.Checkwithaqualifiedelectrician.

B. InadequateSupplyLines B. Inadequatelysizedelectricalsupplylines oruseofextensioncord,inadditiontobeingafirehazard,wouldalsopreventthekettlefromreachingtheproperoperatingtemperature.Checkwithaqualifiedelectrician.

C. InferiorCorn C. Inferiorqualitycornwouldresultinlongerpoppingcycles.Useonlytopqualityhybridpopcornfromreputablesuppliers.Eventhen,ifyouletyourcornpickupmoistureordryout,yourpoppingcycleswillbeslow.

KettleAgitatorShaftnotRotating

A. KettleMotorSwitch A. Ifthekettleagitatorshaftisnotrotating,DONOTpopcorn.MakesuretheKettleMotorSwitchisON.IftheswitchisON,andtheshaftisnotrotating,theswitchormotormaybefaulty,contactqualifiedservicepersonnelforinspection/repair.

B. KettleAgitatorShaft/StirBladenotrotating.(UnitmustbeOFF,unpluggedandcoolpriortocheckingoradjustingtheagitatorassembly.)

B. Ifthekettleagitatorshaftisnotrotating,DONOTpopcorn.Checktheclearancebetweenthekettlebottomandthestirblade;itshouldbe1/32”(useadime).Toadjust,referencetheAgitatorSetCollarAdjustmentsection.

Page 12: Instruction Manual Fun Pop 8 oz. Popper€¦ · For best results use Mega‐Pop® 8 oz. premeasured pouches (Item# 2838). Popping Standard (Salted) Popcorn 1. Turn all switches ON.

Fun Pop 8 oz. Popper Model No. 2408, 2408BKG, 2408EX, 2408BKGX

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gmpopcorn.com

Agitator Set Collar Adjustment

Thefollowinginstructionsdescribehowtoproperlyadjustsetcollarsonanagitatorassemblywithafloatingstirrod.

Step1:MakesuremachineisOFFandunplugged,thenallowunittocoolcompletelybeforeattemptingtoadjusttheagitatorheight.

Step2:Loosenthesetscrewineachsetcollartobeadjusted.

Step3:Withthekettlemountedinthepopper,adjusttheshaftsotheAgitator’sSpurGearcontactshalfoftheDriveMotorSpurGear(referenceSpurGearPlacementimageatright).DONOTsetspurgearsatfullgearcontact;itcancausebindingasthekettleisdumped.

Step4:Onceshaftispositionedcorrectly,re‐tightenthesetscrewinthesetcollarabovethecrossbartosecureinplace.

Step5:Adjustclearancebetweenthebottomofthecrossbarandthelowersetcollarto1/32”(thicknessofadime);thenre‐tightensetscrewtosecureinplace(seeimagebelow).

Step6:Adjustsetcollarforagitatorweighttobebetween3/16”to1/4”abovetheagitatorweight.Onceadjusted,re‐tightensetscrewtosecureinplace.

DriveMotorSpurGear

Agitator’sSpurGear

Agitator’sSpurGearshouldsethalfwayuponDriveMotorSpurGear.

SetCollarw/Setscrew

Agitatorshownforgeneralimagereferenceonly(lidsnotshownforclarity).

Adjustclearancetothicknessofadime.

3/16”to1/4”max.

SpurGearPlacement

StepstoAdjustSetCollars

SetCollaraboveCrossbar

LowerSetCollar(belowCrossbar)

SetCollar(forAgitatorWeight)

AgitatorWeight

StirRod

Crossbar

Page 13: Instruction Manual Fun Pop 8 oz. Popper€¦ · For best results use Mega‐Pop® 8 oz. premeasured pouches (Item# 2838). Popping Standard (Salted) Popcorn 1. Turn all switches ON.

Fun Pop 8 oz. Popper Model No. 2408, 2408BKG, 2408EX, 2408BKGX

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MAINTENANCE INSTRUCTIONS

DANGER Machine must be properly grounded to prevent electrical shock to personnel. Failure to do so could result in serious injury, or death. DO NOT immerse any part of this equipment in water. DO NOT use excessive water when cleaning. Keep cord and plug off the ground and away from moisture. Always unplug the equipment before cleaning or servicing. Make sure all machine switches are in the OFF position before plugging the equipment into the receptacle.

008_051514

DANGER Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death. Any alterations to this equipment will void the warranty and may cause a dangerous condition. This appliance is not intended to be operated by means of an external timer or separate remote-control system. NEVER make alterations to this equipment. Read the Installation, Operating, and Maintenance Instructions thoroughly before installing, servicing, or operating this equipment.

014_020416

WARNING No user serviceable parts inside. Refer servicing to qualified service personnel.

011_051514

CAUTION THE FOLLOWING SECTIONS OF THIS MANUAL ARE INTENDED ONLY FOR QUALIFIED SERVICE PERSONNEL WHO ARE FAMILIAR WITH ELECTRICAL EQUIPMENT. THESE ARE NOT INTENDED FOR THE OPERATOR.

027_010914

Page 14: Instruction Manual Fun Pop 8 oz. Popper€¦ · For best results use Mega‐Pop® 8 oz. premeasured pouches (Item# 2838). Popping Standard (Salted) Popcorn 1. Turn all switches ON.

Fun Pop 8 oz. Popper Model No. 2408, 2408BKG, 2408EX, 2408BKGX

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gmpopcorn.com

ORDERING SPARE PARTS 1. Identifytheneededpartbycheckingitagainstthephotos,illustrations,and/or

partslist.

2. Useonlyapprovedreplacementpartswhenservicingthisunit.

3. Whenordering,pleaseincludepartnumber,partname,andquantityneeded.

4. Pleaseincludeyourmodelnumber,serialnumber,anddateofmanufacture(locatedonthemachinenameplate/dataplate)withyourorder.

5. Addressallpartsordersto:

PartsDepartmentGoldMedalProductsCo.10700MedallionDriveCincinnati,Ohio45241‐4807Or,placeordersbyphoneoronline:Phone: (800)543‐0862

(513)769‐7676Fax: (800)542‐1496

(513)769‐8500E‐mail:[email protected]:gmpopcorn.com

Page 15: Instruction Manual Fun Pop 8 oz. Popper€¦ · For best results use Mega‐Pop® 8 oz. premeasured pouches (Item# 2838). Popping Standard (Salted) Popcorn 1. Turn all switches ON.

Fun Pop 8 oz. Popper Model No. 2408, 2408BKG, 2408EX, 2408BKGX

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Replacing Broken Glass Brokenglasspanelscanbeeasilyreplaced.GoldMedalProductsCo.doesnotshipglass.Itcanbeobtainedfromalocalglassshop,alwayspurchasetemperedglass.

GLASSDIMENSIONS(HeightxWidthxThickness)

FrontandSideGlass:22.196”x16.5”x.127”(3Pieces)1. TurnmachineOFF,unplugunitandallowittocoolbeforeattemptingtoreplaceglass.

2. Removeallloosepiecesofglass(kettlemayberemovedtochangeglass.)

3. Placeabungee(orlargerubberband)aroundtheunittohelpholdcornerpostsinplace,thenremovedome.

4. Removeallrigidglasschannelsfromaroundglasstobereplaced,setchannelsasideforreuse.

5. Carefullyremovetherestofthebrokenglass.

6. Applydecals(ifdesired)tonewglasspanel.

7. Sliderigidglasschannelsoverexposededgesofnewglasspanel.

8. Slidenewglasspanelintomachine.

9. Reattachdome,thenremovebungee(reinstallkettle,ifremoved).

Page 16: Instruction Manual Fun Pop 8 oz. Popper€¦ · For best results use Mega‐Pop® 8 oz. premeasured pouches (Item# 2838). Popping Standard (Salted) Popcorn 1. Turn all switches ON.

Fun Pop 8 oz. Popper Model No. 2408, 2408BKG, 2408EX, 2408BKGX

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gmpopcorn.com

8 oz. Kettle Assembly (58000, 58000EX) – Agitator Assembly View

Item PartDescriptionPartNumber

58000 58000EX1 ACORNNUT 47702 477022 8‐32X1/2PHILPANM/S 47141 471413 DUMPHANDLERH 49314 493144 DUMPHANDLEKNOB 47110 471105 SPACER(forDumpHandle) 49362 493626 8‐32X1”SETSCREW 77933 779337 LID&AGITATORASSY(CompleteAssembly) 59908 59908EX8 KETTLECROSSBARASSEMBLY 59907 59907EX9 FRONTLIDW/FORMEDLIFTER 49017 4901710 REARKETTLELID 49016 4901611 RETAININGRING 49701 4970112 NEEDLEBEARING 47106 47106

13*SPURGEARKIT(Includes2gearswithsetscrews.AlwaysreplaceAgitatorSpurGearandKettleDriveMotorGearasaset.)

47059K 47059K

14 SETSCREW#10‐32X3/16 41742 4174215 AGITATORSHAFT 49437 4943716 SETCOLLAR5/16ID5/8OD 46649 4664917 STIRROD 49011 4901118 AGITATORWEIGHT 49013 49013

3 4

15

16,14

1817

11

12

13*

14

*SeePartsListnote.

CompleteAgitatorAssembly(IncludesLids)

8 9 10

7

1

2

**ApplyLoctite246tobottomofsetscrewsbeforeinstalling.

5

1

8

6**

SeeKettleBottomAssembly.

CompleteKettleAssembly

Page 17: Instruction Manual Fun Pop 8 oz. Popper€¦ · For best results use Mega‐Pop® 8 oz. premeasured pouches (Item# 2838). Popping Standard (Salted) Popcorn 1. Turn all switches ON.

Fun Pop 8 oz. Popper Model No. 2408, 2408BKG, 2408EX, 2408BKGX

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gmpopcorn.com

8 oz. Kettle Assembly (58000) – Kettle Bottom Assembly

Item PartDescriptionPartNumber

58000

1 KETTLEBOTTOMASSEMBLY(includespartslistedbelow)

58000W

2 KETTLESHELL 494313 KETTLELEADASSY 493284 KETTLEGASKET 493685 8OZ.KETTLE/HEATER 580086 8‐32TOPLOCKNUT(alwaysreplaceifremoved) 679437 450°FTHERMOSTAT (includestwo6‐32screws) 760898 THERMOSTATSHUNTBAR 471939 525°FTHERMOSTAT (includestwo6‐32screws) 76702

5

4

89 7

TopLockNut‐ Fastenseachthermostatandground.InstallLockNutwithtriangleinUPposition(asshown).ONETIMEUSEONLY,REPLACENUTifremoved.

Thermostat

WeldedStud

6

2

3

KettleBottomAssembly1

LockNutView

Generalimageshownforreference.

Page 18: Instruction Manual Fun Pop 8 oz. Popper€¦ · For best results use Mega‐Pop® 8 oz. premeasured pouches (Item# 2838). Popping Standard (Salted) Popcorn 1. Turn all switches ON.

Fun Pop 8 oz. Popper Model No. 2408, 2408BKG, 2408EX, 2408BKGX

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gmpopcorn.com

8 oz. Kettle Assembly (58000EX) – Kettle Bottom Assembly

Item PartDescriptionPartNumber58000EX

1 KETTLESHELL 494312 KETTLELEADASSY 494903 KETTLEGASKET 493684 8OZ.KETTLE/HEATER 58008EX5 8‐32TOPLOCKNUT(alwaysreplaceifremoved) 67943

6450°FTHERMOSTAT(2required)(includes two6‐32screws)

76089

4

3

6

TopLockNut‐ Fastenseachthermostatandground.InstallLockNutwithtriangleinUPposition(asshown).ONETIMEUSEONLY,REPLACENUTifremoved.

Thermostat

WeldedStud

5

1

2

AsofFebruary1,2016,theEXPORTKettleLead‐inAssemblyPlugis230V(NEMAL‐6).Whenreplacingthelead‐inassembly,ensurethekettlereceptaclewillmatchthenewconfiguration(seeimagebelow).

ExportL6‐15RKettleRecpt.(P/N49330EX)

ExportL6‐15PKettlePlugConfiguration

LockNutView

Generalimageshownforreference.

Page 19: Instruction Manual Fun Pop 8 oz. Popper€¦ · For best results use Mega‐Pop® 8 oz. premeasured pouches (Item# 2838). Popping Standard (Salted) Popcorn 1. Turn all switches ON.

Fun Pop 8 oz. Popper Model No. 2408, 2408BKG, 2408EX, 2408BKGX

Page 19

gmpopcorn.com

Cabinet Exterior – Front View

Item PartDescriptionPartNumber

2408 2408EX 2408BKG 2408BKGX1 DECALPOPCORNFRONTGLASS 58001 58001 N/A N/A2 DOMETOPWELDEDASSEMBLY 58104 58104 N/A N/A3 DOMECOVERFLATFUNPOP 58101 58101 N/A N/A

4 GLASSCHAN221/8(usedfortopandbottomedgesofglasspanels–cutasneeded)

49212 49212 49212 49212

5 GLASS18X18FUNPOP6/8(3panelsused) 58109 58109 58109 58109

6BASEPANWELDEDASSY2408 58064 N/ABASEPANWELDEDASSY 58064EX N/A

7 8‐32X5/8TYPE23HXHD(fastensbasepan) 49052 49052 49052 490528 RUBBERBUMPER/FOOT 87247 87247 87247 872479 #8INTERALTOOTHWASHER 12132 12132 12132 1213210 #8‐32STAINLESSHEXNUT(fastensfoot) 89129 89129 89129 89129

Generalimageshownforpartsreference.

8,9,10

3

SeeKettleAssemblysection.

1

2

MetricScrew#7x1/2”

6

MetricScrew#7x1/2”

7

4

SeeReplacingGlasssection.

5

Page 20: Instruction Manual Fun Pop 8 oz. Popper€¦ · For best results use Mega‐Pop® 8 oz. premeasured pouches (Item# 2838). Popping Standard (Salted) Popcorn 1. Turn all switches ON.

Fun Pop 8 oz. Popper Model No. 2408, 2408BKG, 2408EX, 2408BKGX

Page 20

gmpopcorn.com

Cabinet Exterior – Rear View

Item PartDescriptionPartNumber

2408,2408BKG

2408EX,2408BKGX

1 TOPHINGEDOORPIVOTBRACKET 55060 55060

2DOORASSEMBLY(includesdoor,hingeextrusion,andpins)

58065 58065

3 BOTTOMHINGEDOORPIVOTBRACKET 55061 550614 DROPPANELFUNPOP6/8 58113 581135 KNOB 47120 471206 8‐32X3/8PHPANW/SEMS (screwforknob) 42227 422277 OLDMAIDPAN 49100 49100

8SR‐6P3‐4STRAINRELIEF 76026 IECSNAPINRECEPTACLE(notshown) 42373

9*LEAD‐INCORD15AMPPLUG 22038 POWERCORDIECSCHUKO(notshown) 42372

10 MAGNET 50013 5001311 8‐32X1/2FLHDPHMS(screwforknob) 20066 2006612 LATCHCATCH 55104 55104

ForLabels,seeSafetyLabelSection.

1

4

3

2

*CAUTION:Ifsupplycordisdamaged,itmustbereplacedbyGoldMedalProductsCo.,itsserviceagent,orsimilarlyqualifiedpersonsinordertoavoidahazard.

EXPORTUNITS:IECcordsmustbereplacedbyaspecialcordorassemblyavailablefromGoldMedalProductsCo.oritsserviceagent.

Generalimageshownforpartsreference.

12

5 1110

8 9*

DataPlate

5,6 7

Page 21: Instruction Manual Fun Pop 8 oz. Popper€¦ · For best results use Mega‐Pop® 8 oz. premeasured pouches (Item# 2838). Popping Standard (Salted) Popcorn 1. Turn all switches ON.

Fun Pop 8 oz. Popper Model No. 2408, 2408BKG, 2408EX, 2408BKGX

Page 21

gmpopcorn.com

Cabinet Interior – Hanger Assembly/Controls View

Item PartDescriptionPartNumber

2408,2408BKG

2408EX,2408BKGX

1 SWITCHMOUNT 55076 550762 SWITCHMOUNTDECAL 44070 440703 DPSTROCKERSWITCH 42532 42532

450WFLOODLIGHTCOATED 42947 FLOOD,240V40WCOATED 13122

5 REARHANGERARM 49009 490096 FRONTHANGERARM 49010 49010

7*SPURGEARKIT(Includes2gearswithsetscrews.AlwaysreplaceAgitatorSpurGearandKettleDriveMotorGearasaset.)

47059K 47059K

8 10‐32”X3/16”SETSCREW 41742 417429 GEARBLOCKASSEMBLY 67194 67194

1010‐24X1HEXMACHSCREW(fastensgearblockassemblytokettledrivemotor.)

49322 49322

11L5‐15R15ARECEPTACLE 49330 L6‐15R15A‐250VRECEPTACLE(ref.KettleBottomAssy.forkettleplugconfigurationnote)

49330EX

SeeKettleAssemblysectionforKettlepartsbreakdown.

4

5

9,10

11

7*,8

ForLabels,seeSafetyLabelSection.

*SeePartsListnote.6

32

1

Generalimageshownforpartsreference.

Page 22: Instruction Manual Fun Pop 8 oz. Popper€¦ · For best results use Mega‐Pop® 8 oz. premeasured pouches (Item# 2838). Popping Standard (Salted) Popcorn 1. Turn all switches ON.

Fun Pop 8 oz. Popper Model No. 2408, 2408BKG, 2408EX, 2408BKGX

Page 22

gmpopcorn.com

Cabinet Interior – Corn Pan/Element View

Item PartDescriptionPartNumber

2408,2408BKG

2408EX,2408BKGX

1 WIREROUTECOVER(runstheentirelengthofthecornerpost)

58077 58077

2 BOTTOMCORNPAN 58110 58110

320WATT120VFOILHEATER 40557 20WFOILHEATER,230V 40557EX

Adhesivebacked,foilelementadherestoundersideofcornpan.

2 3

1

Generalimageshownforpartsreference.

Page 23: Instruction Manual Fun Pop 8 oz. Popper€¦ · For best results use Mega‐Pop® 8 oz. premeasured pouches (Item# 2838). Popping Standard (Salted) Popcorn 1. Turn all switches ON.

Fun Pop 8 oz. Popper Model No. 2408, 2408BKG, 2408EX, 2408BKGX

Page 23

gmpopcorn.com

Dome Interior – Electrical Components

Item PartDescriptionPartNumber

2408,2408BKG

2408EX,2408BKGX

1 LITECONEANDSOCKETASSEMBLY 56070 56070

2L5‐15R15ARECEPTACLE 49330 L6‐15R15A‐250VRECEPTACLE(ref.KettleBottomAssy.forkettleplugconfigurationnote)

49330EX

3120VKETTLEDRIVEMOTOR 47038 230VKETTLEDRIVEMOTOR 47067

4 8‐32X5/8TYPE23HXHD 49052 49052

Generalimageshownforpartsreference.

1

3

2

SeeCabinetInterior–ControlsView.

4

Page 24: Instruction Manual Fun Pop 8 oz. Popper€¦ · For best results use Mega‐Pop® 8 oz. premeasured pouches (Item# 2838). Popping Standard (Salted) Popcorn 1. Turn all switches ON.

Fun Pop 8 oz. Popper Model No. 2408, 2408BKG, 2408EX, 2408BKGX

Page 24

gmpopcorn.com

Safety Labels

Item PartDescriptionPartNumberAllModels

1 UNIVERSALPOPPERDECAL 410192 LABEL‐MAXWATTCOATED 449483 MAINGROUNDLABEL 423754 WARNING,SURFACECONTACT 870875 CONDUITWARNINGLABEL 828406 WARNINGLABELCORD 68720

Accessories

Item PartDescriptionPartNumberAllModels

1 STAMPEDALUMINUMSCOOP 20712 MEASURE6.5CC 476783 OILMEASURE(1/3CUP) 471504 MEASUREONECUP 47147

2

5

UnitLabels

KettleLead‐InLabel31

6

PowerCordLabel

4

2 31 4

Page 25: Instruction Manual Fun Pop 8 oz. Popper€¦ · For best results use Mega‐Pop® 8 oz. premeasured pouches (Item# 2838). Popping Standard (Salted) Popcorn 1. Turn all switches ON.

Fun Pop 8 oz. Popper Model No. 2408, 2408BKG, 2408EX, 2408BKGX

Page 25

gmpopcorn.com

Wiring Diagram

Model No. 2408 and 2408BKG

Page 26: Instruction Manual Fun Pop 8 oz. Popper€¦ · For best results use Mega‐Pop® 8 oz. premeasured pouches (Item# 2838). Popping Standard (Salted) Popcorn 1. Turn all switches ON.

Fun Pop 8 oz. Popper Model No. 2408, 2408BKG, 2408EX, 2408BKGX

Page 26

gmpopcorn.com

Model No. 2408EX and 2408BKGX

Page 27: Instruction Manual Fun Pop 8 oz. Popper€¦ · For best results use Mega‐Pop® 8 oz. premeasured pouches (Item# 2838). Popping Standard (Salted) Popcorn 1. Turn all switches ON.

Fun Pop 8 oz. Popper Model No. 2408, 2408BKG, 2408EX, 2408BKGX

Page 27

gmpopcorn.com

WARRANTY

© 2016 – The text, descriptions, graphics, layout, and other material in this publication are the exclusive property of Gold Medal Products Co. and shall not be used, copied, reproduced, or published in any fashion, including website display, without its express written consent.

WARRANTY Gold Medal Products Co. warrants to the original purchaser each item of its manufacture to be free of defects in workmanship and material under normal use and service. Gold Medal Products Co.’s obligation under this warranty is limited solely to repairing or replacing parts, f.o.b. Cincinnati, Ohio, which in its judgment are defective in workmanship or material and which are returned, freight prepaid, to its Cincinnati, Ohio factory or other designated point. Except for “Perishable Parts” on specific machines, the above warranty applies for a period of two (2) years from the date of original sale to the original purchaser of equipment when recommended operating instructions and maintenance procedures have been followed. These are packed with the machine. Parts warranty is two (2) years, labor is six (6) months.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, AND OF ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART, INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. In no event shall Gold Medal Products Co. be liable for special, incidental or consequential damages. No claim under this warranty will be honored if the equipment covered has been misused, neglected, damaged in transit, or has been tampered with or changed in any way. No claim under this warranty shall be honored in the event that components in the unit at the time of the claim were not supplied or approved by Gold Medal Products Co. This warranty is effective only when electrical items have been properly attached to city utility lines only at proper voltages. This warranty is not transferable without the written consent of Gold Medal Products Co.

The term “Original Purchaser” as used in this warranty shall be deemed to mean that person, firm, association, or corporation who was billed by the GOLD MEDAL PRODUCTS CO., or their authorized distributor for the equipment.

THIS WARRANTY HAS NO EFFECT AND IS VOID UNLESS THE ORIGINAL PURCHASER FIRST CALLS GOLD MEDAL PRODUCTS CO. AT 1-800-543-0862 TO DISCUSS WITH OUR SERVICE REPRESENTATIVE THE EQUIPMENT PROBLEM, AND, IF NECESSARY, FOR INSTRUCTIONS CONCERNING THE REPAIR OR REPLACEMENT OF PARTS.

NOTE: This equipment is manufactured and sold for commercial use only.

10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA gmpopcorn.com

Phone: (800) 543-0862 Fax: (800) 542-1496 (513) 769-7676 (513) 769-8500