Instruction Manual and Parts List - ammco brake lathe · PDF file104 One-M inute Lightning...

Instruction Manual and Parts List

KW Products Inc.

Copyright © 2003, All Rights Reserved

Equipment, specifications, options and accessories subject to change without notice Part #

104 One-Minute Lightning Lathe

Office Hours: 7:30 to 5:00 Central Time

KW Products Inc.

500 57th Street

Marion, Iowa 52302

Toll Free 1-800-553-5953

Fax 319-377-9101

www.kwik-way.com

KW Products Inc. (KWIK-WAY) provides a limited 521 Warranty on products when purchased in a new and unused condition

to be free from defective material or workmanship from date of purchase as per the following:

Product BENCH MODEL ON-CAR-LATHES PASSENGER CAR WHEEL BALANCERS TRUCK LATHES

Category LATHES TIRE CHANGERS AND

TIRE CHANGERS

5 Years Spindle, spindle Cast iron Transmission Frame, welding N/A

bearing and housing components construction

excluding guide rods

2 Years All other mechanical All other mechanical All other mechanical All other mechanical N/A

parts parts parts parts

1 Year Motor, electronic Motor, electronic Motor, electronic Motor, electronic Machine, components

components and components and components and components and and labor

labor labor labor labor

This warranty does not apply to a product that has been purchased in used condition, that has failed due to improper installation,repairs, service or that has sustained damage caused by accident, improper use or shipment.

Kwik-Way will repair and/or replace, free of charge (FOB factory) all such defective parts, only when returned to factory with shippingcharges prepaid. This warranty does not cover parts and supplies consumed in normal operation of the machine.

Kwik-Way disclaims all other warranties, expressed or implied, as to the quality of any goods, including implied warranties ofMERCHANTABILITY and FITNESS FOR PARTICULAR PURPOSES. UNDER NO CIRCUMSTANCES WHATSOEVER, SHALL KWIK-WAYBE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, WHETHER BASED ON LOST GOODWILL, LOST RESALE PROFITS,WORK STOPPAGE, IMPAIRMENT OF OTHER GOODS OR ARISING OUT OF BREACH OF ANY EXPRESS OR IMPLIED WARRANTY,BREACH OF CONTRACT, NEGLIGENCE OR OTHERWISE, EXCEPT ONLY IN THE CASE OF PERSONAL INJURY WHERE APPLICABLELAW REQUIRES SUCH LIABILITY. This limited warranty gives you specific legal rights and you may also have other rights which varyfrom state to state. This document contains the complete text of this warranty and may not be modified either orally or in writing.

Because of KWIK-WAY’s constant program of product improvement, specifications are subject to change without notice.

521 WARRANTYBrake Lathes • Tire Changers • Wheel Balancers


Replacement Parts & Supplies - 800-553-5953 1

Receiving Shipment

Upon taking delivery of your machine, carefully inspect the assembly before removing the crating andpacking materials.

If evidence of damage exists, contact the shipper and KW Products Inc. immediately. Although KWProducts Inc. is not responsible for damage incurred during transit, you will be provided assistance inpreparation and filing of any necessary claims.

CAREFULLY READ THIS MANUAL BEFORE ATTEMPTING TO SET-UP OR OPERATE THIS MACHINE.

Important Note:

Always have your serial number ready when communicating with KW Products Inc. regarding parts orservice.

Keep this manual in a safe place.

TABLE OF CONTENTS PAGESAFETY INSTRUCTIONS 3SPECIFICATIONS 5SET-UP 8OPERATION 16MAINTENANCE 21

Date

Received ________________________________________

Serial Number ____________________________________

(Serial Number location: Upper left corner at rear of unit)

KW Products Inc.

500 57th Street

Marion, Iowa 52302

319-377-9421

Fax 319-377-9101

[email protected]

Toll Free 1-800-553-5953

Internet www.kwik-way.com


2 Replacement Parts & Supplies - 800-553-5953

SAFETY FIRST

This manual has been prepared for the owner and those responsible for the maintenance of this machine.It’s purpose aside from proper maintenance and operations, is to promote safety through the use of acceptedpractice. READ THE SAFETY AND OPERATING INSTRUCTIONS THOROUGHLY BEFORE OPERATING THEMACHINE.

In order to obtain maximum life and efficiency from your machine, follow all the instructions in the operatingmanuals carefully.

The specifications put forth in this manual were in effect at the time of publication. However, owing to KWProducts’ policy of continuous improvement, changes to these specifications may be made at any timewithout obligation.

SAFETY INSTRUCTIONS

1. Read, understand and follow the safety and operating instructions found in this manual. Know thelimitations and hazards associated with operating the machine.



2. Eye Safety: Wear an approved safety face shield, goggles or safety glasses to protect eyes whenoperating the machine.

3. Grounding the Machine: Machines equipped with three prong grounding plugs are so equippedfor your protection against shock hazards and should be plugged directly into a properly groundedthree-prong receptacle in accordance with national electrical codes and local codes andordinances. A grounding adapter may be used. If one is used, the green lead should be securelyconnected to a suitable electrical ground such as a ground wire system. Do not cut off thegrounding prong or use an adapter with the grounding prong removed.

4. Work Area: Keep the floor around the machine clean and free of tools, tooling, stock scrap andother foreign material and oil, grease or coolant to minimize the danger of tripping or slipping.Kwik-Way recommends the use of anti-skid floor strips on the floor area where the operatornormally stands and that each machine's work area be marked off. Make certain the work area iswell lighted and ventilated. Provide for adequate workspace around the machine.

5. Guards: Keep all machine guards in place at all times when machine is in use.

6. Do Not Overreach: Maintain a balanced stance and keep your body under control at all times.

7. Hand Safety: NEVER wear gloves while operating this machine.

8. Machine Capacity: Do not attempt to use the machine beyond its stated capacity or operations.This type of use will reduce the productive life of the machine and could cause the breakage ofparts, which could result in personal injury.

9. Avoid Accidental Starting: Make certain the main switch is in the OFF position before connectingpower to the machine.

10. Careless Acts: Give the work you are doing your undivided attention. Looking around, carryingon a conversation and horseplay are careless acts that can result in serious injury.

11. Job Completion: If the operation is complete, the machine should be emptied and the work areacleaned.

12. Disconnect All Power and Air to Machine before performing any service or maintenance.

13. Replacement Parts: Use only Kwik-Way replacement parts and accessories; otherwise, warrantywill be null and void.

14. Misuse: Do not use the machine for other than its intended use. If used for other purposes, KWProducts Inc. disclaims any real or implied warranty and holds itself harmless for any injury orloss that may result from such use.



WARNINGS AND CAUTIONS

CAUTION: DO NOT wear gloves while operating this machine.

WARNING: NEVER attempt to lift this machine using the spindle or any handwheel.

CAUTION: This machine MUST be securely attached to the work surface before attempting to set-up oroperate.

WARNING: DO NOT use lacquer thinner.

CAUTION: DO NOT attempt to test, set-up or operate this machine until you are completely familiar withthe functions of all the controls and switches.

WARNING: NEVER loosen or attempt to remove arbor with disc or drum mounted.

WARNING: NEVER remove so much material as to reduce the thickness of the disc below themanufacturer’s recommended minimum.

WARNING: NEVER remove so much material as to increase the inside diameter of the drum beyond thatrecommended by the manufacturer.



LIGHTNING LATHE SPECIFICATIONS

Rotor Diameter Capacity 4” - 24” (102mm-610mm)Face Width (max) 5" (127 mm)Thickness (max) 2.85" (73 mm)

Drum Capacity 6" - 28” (152.4 mm-711.2 mm)Depth of Cut 9" (229 mm)

Spindle Speed Variable: 20 - 315 RPMDisc Feed per Spindle Rev Variable: 0” - .026” (0 - 0.66mm)Drum Feed per spindle Rev Variable: 0” - .026” (0 - 0.66mm)Maximum Feed Rate Per Minute 2.54” (64.5mm)

Feed Motor H.P. 1/30 H.P. (continuous duty)Spindle Motor H.P. 3/4 H.P. (continuous duty)

Net Weight 425 Lbs. (173 Kg)Shipping Weight 490 Lbs. (223 Kg)With Stand 590 lbs. (269 Kg)



CONTROLS AND SWITCHES

Spindle Motor Switch (Item 1, Figure 1)The spindle motor switch is a two position toggle switch. When switched OFF, all power to the spindle motoris shut off. When switched ON, the spindle motor starts. The spindle will begin to rotate.

Disc/Drum Switch (Item 2, Figure 1)This switch is a three position rocker switch. When the left side of this switch is depressed, power is suppliedto the Disc feed motor. When the right side of the switch is depressed, power is supplied to the Drum feedmotor. When the switch is in the neutral position (centered), power to both motors is OFF.

Disc Stop Switch (Figure 2)This switch is a two position toggle switch, whichserves as an automatic shut-off of the Disc feed motor.In order for power to be supplied to the Disc feedm o t o r, the toggle must be pointed away fro mhandwheel.

Figure 1

Figure 2

Item 1Item 2



Drum Stop Switch (Figure 3)This switch is a micro switch, which serves as anautomatic shut-off of the Drum feed motor. Inorder for power to be supplied to the Drum feedmotor, the plunger must be “out”.

Feed Screw Handwheel (Figure 4, Item 1)This handwheel is used to move the feed slide plate either left or right as you face the front of the machine.

Cross Slide Handwheel (Figure 4, Item 2)This handwheel is used to move the feed slide plate either in or out as you face the front of the machine.

Figure 4

Slide Cross HandwheelITEM 2

Feed Screw HandwheelITEM 1

Figure 3



INSTALLATION AND ASSEMBLY INSTRUCTIONS

After uncrating, check for HIDDEN DAMAGE. If any is found, CONTACT YOUR CARRIER IMMEDIATELY.

1). Lifting

WARNING: NEVER ATTEMPT TO LIFT THIS MACHINE USING THE SPINDLE OR ANYHANDWHEEL.

a). Remove the Button Head Cap Screw from the top of the spindle housing and install the 3/8–16Lifting Eye Bolt (found in the accessory package) in its place. Be sure the eye bolt is down tight.

b). Using the eye bolt as a lifting point, place the machine in its predetermined location and secureusing the three (3) mounting lugs on the machine base.

CAUTION: This machine MUST be securely attached to the work surface before attempting toset-up or operate.

2). Thoroughly clean the machine, using a soft cloth and an approved solvent, to remove any preservativecoating.

WARNING: DO NOT use lacquer thinner.

3). Be sure all switches are in the OFF position.

CAUTION: DO NOT attempt to test, set-up or operate this machine until you are completelyfamiliar with the functions of all of the controls and switches.

DISC TRUING ATTACHMENT

The disc truing attachment can be mounted in any one of three positions (See Figure 4), dependingon the diameter of the disc. The maximum travel of the slide in any position is 4".

1). Select the appropriate threadedhole in the feed/slide plate andscrew one end of the clamp studinto it. (Figure 4)

2). Place one of the slotted holes ofthe disc attachment over the stud.Add the 1 1/2” high spacer and the1/2" SAE washer. (Figure 5)Secure the attachment using theclamp handle. (Figure 6)

NOTE: Final location of the disc attachment can be made after the disc rotor to be machined hasbeen installed.



Figure 4

Figure 5 Figure 6


1 0 Replacement Parts & Supplies - 800-553-5953

DRUM TRUING ATTACHMENT

The drum truing s attachment can be mounted in any one of three locations depending on the diameter ofthe drum. The maximum travel, in or out, in any position is 4".

1). Select the appropriate threaded hole in the feed slide plate and screw one end of the clamp stud into it.(Figure 4 - Page 9)

2). Place the tool bar tube over the clamp stud,add the 1/2" SAE washer and secure using theclamp handle.

NOTE: Final location of the drum attachment can be made after the drum has been installed.

Figure 7


Replacement Parts & Supplies - 800-553-5953 1 1

ARBOR ATTACHMENTThe standard arbor, like the optional arbors, mounts quickly to the spindle receptacle using a threadeddraw bar and handwheel. (Figure 8)

1). Insert the arbor, threaded hole first, into the spindle receptacle at the left end of the spindle housing(be sure the drive pin on the spindle and the hole in the face of the arbor flange are in alignment).(Figure 9)

NOTE: Make certain mating surfaces on the arbor and spindle are clean and free of nicks and gouges.

WARNING: Never loosen or attempt to remove arbor with a disc or drum mounted.

Figure 9

Figure 8



2).Turn the draw bar handwheel until the arbor is drawn up tight. . . the arbor is now ready to accept themounting components and the work piece. (Figure 10)

NOTE: To remove the arbor, give the draw bar handwheel a quick counter-clockwise turn to loosen.Continued counter-clockwise rotation frees the draw bar from the arbor allowing the arbor to be removedfrom the spindle.

Figure 10



SET-UP INSTRUCTIONS - KWIK-CHUCK(HUBLESS DISCS AND DRUMS)

Install the disc truing attachment and the arbor as previously described. Mount the disc onto the arborwith the Kwik-Chuck.

1). Thoroughly clean the surface of the rotor or drum that is to be mounted on the Kwik-Chuck.

2). Place the hubless rotor or drum on a clean, flat surface. Install the rotor or drum onto the chuckby positioning the jaws into the center hole. Tighten the jaws by inserting the chuck key into oneof the key slots on the side of the chuck. Turn the key counter clockwise, the Kwik-Chuck willautomatically center the rotor or drum. Make sure the jaws are tight.

CAUTION: Remove the chuck key before starting the brake lathe.

3). Install the correct backing plate onto the arbor with the offset facing outboard. Install the Kwik-Chuck with the rotor or drum attached. Using the necessary spacers supplied with the brake lathe,space out to the arbor threads. Using the arbor nut supplied with the lathe, tighten the nut againstthe spacers. After tightening, turn the brake lathe on and check the rotor or drum for run out.Correct if necessary. You are now ready to resurface the rotor/drum.

SPECIAL NOTE: The Kwik-Chuck will work on any brake lathe using a 1” arbor.

Figure 11

ArborBacking Plate

Rotor (or Drum)

Kwik-Chuck

Spacers(as Required)



REMOVING CHUCK JAWS

It will be necessary to remove the chuck jaws for cleaning or when changing to the large jaws required fortruck applications. The jaws are numbered 1, 2, 3 and it is very important that they are installed into thecorresponding numbered slot.

1). Reinstall in the order of 1, 2, 3 (counterclockwise - see Figure 12)

2). A slight amount of pressure may be required on each of the jaws to allow them to be installed evenlyand correctly.

PARTS INCLUDED WITH THE DELUXE KWIK-CHUCK:

102-0800-30 Kwik-Chuck with small jaws102-0800-05 Standard Backing Plate: 5-1/2” (140mm)102-0800-35 Kwik-Wrench102-0800-25 Large Jaw Set: 3-3/4” - 5-3/4” (95-146mm)102-0800-20 Large Backing Plate: 7-1/4” (184mm)102-0800-10 Small Backing Plate: 4-1/2” (114mm)

STEP 1: Enter Jaw No. 1 in SlotNo. 1 when scroll is in thisposition.


1

2

3


1

3

2

1

3

2Figure 12



SET-UP INSTRUCTIONS

Hub Type Disc or Drum (with race in place)

Install the disc turning attachment and the arbor as previously described. Mount the Disc onto thearbor as in Figure 13.

Install the drum turning attachment and the arbor as previously described. Mount the drum onto thearbor as in Figure 14.

Figure 13

Figure 14



OPERATING INSTRUCTIONSDISC TRUING:

1). Install the dampening band around the outside edge of the disc before installing the disc on the arbor.

2). Once the set-up for the disc is complete (see set-up instructions pages 13-15) and tightened in place,final positioning of the truing attachment can now be made.

a). Turn the cross slide handwheel clockwise until the tool bed is as close to the spindle housing aspossible without the bed interfering with the outside edge of the disc. (It may be necessary toremove the attachment and reposition the clamp stud further out on the bed).

b). Loosen the clamp handle and slide the disc truing attachment right or left so that the disc iscentered between the tool bits. Tighten the clamp handle being sure the attachment is square tothe tool bed.

c). Check each of the tool bits to be sure they are still in serviceable condition. . . if not, rotate to nextpoint of the tool bit.

NOTE: Be sure tool bit screws are down tight.

3). Check to be sure that the Disc/Drum switch is in the "Off" position and that both of the handwheel knobsare loosened one-quarter turn.

4). Switch the spindle toggle switch to the ON position,turning on the spindle motor.

5).Using the cross slide handwheel, locate the tool bitsat the inner surface edge and loosen T-Handles (SeeFigure 15).

6). Using the barrel micrometers, slowly feed the toolbits in until they just contact the disc wear area (“0”on the micrometer scale). TIGHTEN the T-clamps on the tool holders.

NOTE: Each mark on the micrometer scale equals approximately .002".

7). With the disc turning, slowly rotate the cross slide handwheel counter-clockwise until the lip is removedand both tool bits are past the outside edge.

8).With the disc turning, rapidly rotate the cross slide handwheel clockwise moving tool bits close to theinner lip.

Figure 15



9). Slowly turn the cross slide handwheel clockwise until enough of the inner lip is removed to provideclearance for the pad. (Figure 16)

10). With the spindle motor on and the disc turning, feed in each tool bit .002” to .010” (one to fivelines) (Figure 17)

11). Depress the left side of the Disc/Drum switch, tighten the knob on the cross slide handwheel andallow the auto feed to run until the tool bits clear the outside edge of the disc. Turn off Disc/Drumswitch and spindle motor.

Figure 16

Figure 17



NOTE: Refer to Speed and Feed RPM charts (Figure 18) to find starting combination by rotor diameter.“Some experimentation may be required for optimum surface finish.”

12). Check both surfaces for total clean up.

13). If additional material must be removed, relocate the tool bits at the inner surface edge and feed in anadditional .002” to .010” and repeat Step 11.

NOTE: On deeply scored discs, the side with the groove should be machined first. This prevents tooldeflection on thin rotors and minimizes the amount of stock removal necessary to clean up.

WARNING: Never remove so much material as to reduce the thickness of the disc below the manufacturersrecommended minimums.

18



SET-UP INSTRUCTIONS

DRUM TRUING:

Install the drum truing attachment and the arbor as previously described (Page 11). Mount the drumonto the arbor using the Kwik-Chuck. (Figure 11)

OPERATING INSTRUCTIONS

1). Install the dampening band around the outside of the drum before installing the drum on the arbor.

2).Once the set-up for the drum is complete and tightened in place, final positioning of the truingattachment can be made.

a). Check the tool bit to be sure it is still in serviceable condition . . . if not, rotate to next point ofthe tool bit.

NOTE: Be sure tool bit set screw is down tight.

b).Turn the cross side handwheel counter-clockwise until the tool bed is as close to the spindlehousing as possible. Turn the feed screw handwheel counter-clockwise until the tool bed is asfar left as possible. (It may now be necessary to remove the attachment and reposition theclamp stud further out on the bed so that the tool bit is closer to the inside diameter of thedrum).

c). Loosen the two allen set screws on top of the tool bar tube and slide the tool bar to the left untilthe tool bit just contacts the inside of the drum and turn the feed screw handwheel 3 to 4revolutions clockwise. Tighten both set screws and the clamp handle, being sure the tool baris square to the tool bed.

3).Check to be sure that the Disc/Drum switch is in the OFF position and that both of the handwheel knobsare loosened one-quarter turn.

4). Switch the spindle toggle switch to the ON position.



5). Using the feed slide handwheel, locate the tool bit in Position 1, Figure 19.

6). Using the cross slide handwheel, slowly feed the tool bit in until it just contacts the shoe wear area.

7).With the drum turning, slowly rotate the feed screw handwheel counter-clockwise until the lip isremoved and the tool bit is past the outside edge.

8). With the drum turning, rapidly rotate the feedscrew handwheel clockwise moving the tool bit close tothe inner lip.

9). Slowly turn the feedscrew handwheel clockwise until enough of the inner lip is removed to provideclearance for the brake shoe (Position 2, Figure 19 - Page 21).

10).With the spindle motor on and the drum turning, feed in the tool bit, using the calibrated cross slidehandwheel, .002” to .004”.

11).Depress the right side of the Disc/Drum switch, tighten the knob on the feedscrew handwheel andallow the auto feed to run until the tool bit clears the outside edge of the drum. Turn off Disc/Drumswitch and spindle motor.

NOTE: Refer to Speed and Feed RPM charts (Figure 18) to find starting combination by drum diameter.“Some experimentation may be required for optimum surface finish.”

12). Check the surface for total clean up.

13).If additional material must be removed, relocate the tool bit in Position 2 (Figure 19, Page 21) andfeed in additional .002” to .004” and repeat Step 11.

WARNING: Never remove so much material as to increase the inside diameter of the drum beyond thatrecommended by the manufacturer.

Figure 19



CARE AND MAINTENANCE

Your 104 Lightning Lathe Combo is designed as a minimal maintenance product. However, some basicmaintenance will assure that it will continue to operate in a satisfactory manner.

1). Using a shop vac, remove all of the chips and dust from on and above the lathe . . . do not use air toclean off the machine.

2). Apply a thin layer of light weight oil to the arbor, taper cones and double radius adapters after eachuse.

3). Motors and gear boxes are sealed for life and require no further lubrication.

4). Gibs are factory adjusted and held in place with Nyloc set screws. No adjustment is needed.

5). A light coat of oil should be applied to dovetails periodically.

HELPFUL HINTS

1). GET ACQUAINTED WITH YOUR LIGHTNING LATHE. We recommend that you use a scrap disc or drumand practice before beginning an actual job. This will avoid any undue pressure or failure whilelearning.

2). Always clean the surfaces that will be contacting the taper cones, double radius adapter(s) or bellclamp(s).

3). A disc or drum with excessive run out or wobble (after having been cleaned and installed properly)indicates that it may be damaged or bent. Disc or drums with these symptoms should be closelyinspected before being put back into service.

4). If in doubt, DON’T DO IT!

CAUTION: USE REQUIRED KWIK-WAY CARBIDE TIPS ONLY

109-1092-32 Formula I Coated Insert - .032 Radius (Std with Lightning Lathe, for highspeed cutting)



OPTIONAL EQUIPMENT

SET-UP INSTRUCTIONS

Install the disc or drum truing attachment as outlined on pages 10 and 11. Mount the Disc/Drum onto theappropriate arbor per the illustrations.

11/16" ARBOR (order kit 102-1059-00)

This arbor is designed to accommodate Discs/Drums with center holes of less than one inch inside diameter,including those that are splined.

NOTE: This arbor replaces the standard arbor for this application.

Figure 20



COMBO-DISC/DRUM ADAPTER (order kit 102-1049-00)

This adapter is designed to be used to mount discs and drums that have holeless centers such as Mazdadrum, Colt, Champ and Subaru front discs.

a). Remove the standard one inch arbor and install the adapter arbor.

b). Mount the work piece onto the adapter with the close fit bolts furnished.

NOTE: The adapter has tapped holes to accept lug bolts used on Mazda models with these style drums.

OPERATING INSTRUCTIONS

1). Install the dampening band around the disc or drum before installing either on an arbor or adapter.

2).Once the set-up is complete, tightened in place and final positioning of the truing attachment is made,the turning process can begin. Refer to page 16 for disc or drum operations.

Figure 21



Main Assembly - Front View

ITEM PART NUMBER DESCRIPTION REQ’D

1 000-6609-15 DECAL, 230V LIGHT 1

2 104-0141-00 TOOL RACK 1

3 000-0606-66 PEG HOOKS 10

4 104-0104-00 CONTROL PANEL ASS’Y 1

5 000-7000-29 1/4” DOWEL 2

6 000-1155-33 3/8 SAE WASHER 2

7 000-0170-35 3/8-16 X 1 1/4” SHCS 2

8 104-0102-00 SPINDLE HOUSING ASS’Y 1

9 102-1053-00 1” ARBOR 1

10 000-6609-35 ROTATING PART - DECAL 1

11 000-6641-05 LIGHTNING LATHE - DECAL 1

12 000-2000-02 FEED SCREW COVER 1

13 000-1204-70 SWITCH 1

14 000-1242-57 TERMINAL HOOK 1

15 000-0488-10 5/16-18 X 1/2” SET SCREW 1

16 000-2104-04 NYLON BALL 3/16” DIA 1

17 015-0121-02 GUIDE PLUG 4

18 000-0489-09 5/16-18 X 1/2 NYLOC SET SCREW 4

19 104-1074-09 IDLER BEARING 1

20 102-1011-00 GEAR MOTOR SPACER 2

21 000-0592-30 1/4-20 X 7/8” BUTTON HEAD SCREW 3

22 000-2602-26 STRAIN RELIEF BUSHING 2

23 001-1899-99 GEAR MOTOR BELT 1

24 102-1027-04 HAND WHEEL 1

25 000-5301-12 GEAR BELT PULLEY 1

26 000-0168-37 5/16-18 X 2” SOCKETHEAD CAP SCREW 2

27 000-0595-28 10-32 X 3/8” BUTTON HEAD SCREW 5

28 104-1042-00 FEED MOTOR BRACKET 1

29 000-0592-40 1/4-20 X 1 1/4” BUTTON HEAD SCREW 2

30 102-1040-00 BASE SHIELD 1

31 000-6644-99 FEED/SPEED DECAL 1

32 000-0391-10 10-32 X 1/2” PAN HEAD SCREW 2

33 001-1915-32 GEAR MOTOR 1




1 104-0104-00 CONTROL PANEL ASS’Y 1

2 000-1034-89 5/16-18 HEX NUT 8

3 000-1180-28 5/16 MED. SPLIT WASHER 6

4 000-1160-17 5/16 SAE WASHER 6

5 000-0116-65 5/16-18 X 3/4 HEX HEAD CAP SCREW 3

6 001-1601-79 60W 230V BULB 1

7 000-1252-18 230V LIGHT FIXTURE 1

8 104-1024-00 WIRING COVER 1

9 000-2600-17 GROMMET 1

10 000-0592-30 1/4-20 X 7/8 BUTTON HEAD SCREW 3

11 104-1190-00 WIRING HARNESS 1

12 000-1252-21 115V LIGHT FIXTURE 1

13 102-1035-00 DRAW BAR 1

14 000-0592-24 1/4-20 X 1/2 BUTTON HEAD CAP SCREW 1


16 000-7204-45 3/16 ROLL PIN 1

17 102-1034-02 DRAW BAR HAND WHEEL 1

18 104-1005-00 SPACER 1

19 104-3014-00 TRANSMISSION COVER 1

20 000-0167-80 5/16-18 X 3/4 SOC. HEAD CAP SCREW 3

21 000-6600-16 MODEL/SERIAL # DECAL 1

22 000-0236-16 1/4-20 X 1/2 MACHINE SCREW 1

23 000-0340-50 4-40 MACHINE SCREW 4

24 000-1170-10 #4 LOCK WASHER 4

25 000-1090-10 4-40 HEX NUT 4

26 000-0592-22 1/4-20 X 3/8 BUTTON HEAD SCREW 3

27 000-1542-38 HOLE PLUG 1

28 000-0116-73 5/16-18 X 1 HEX HEAD CAP SCREW 3

29 000-1180-28 5/16 MED. SPLIT WASHER 6

30 000-1160-17 5/16 SAE WASHER 6

31 000-1037-89 5/16-18 FULL HEX NUT 6

Main Assembly - Back View



Main Assembly - Right Side


1 104-1030-00 SHIELD ASSEMBLY 1

2 003-0049-40 ADJUSTABLE HANDLE 1

3 104-1008-00 DRUM TRUING ASSEMBLY 1

4 000-1155-50 1/2 SAE WASHER 1

5 000-0606-99 PEG BOARD HOOK 10

6 104-0141-00 TOOL BOARD 1

7 000-0700-09 3/8 EYE BOLT 1

8 104-0104-00 CONTROL PANEL 1

9 000-6659-59 LIFTING EYE BOLT LABLE 1


11 104-1005-00 1.785 SPACER 1

12 000-1204-70 MOMENTARY SWITCH 1

13 104-0100-00 DISC ROTOR ATTACHMENT 1

14 105-1004-00 SLIDE GIB PLATE 1

15 003-0064-12 SPINDLE COG BELT 1

16 104-1074-09 IDLER BEARING 1

17 109-1081-03 RECTANGULAR KEY 1

18 104-1094-00 SHEAVE 5” O.D. 1

19 003-0064-24 SPROCKET 1

20 003-0064-58 BUSHING, 5/8 BORE 1

21 003-0073-38 V-BELT (4L240) 1

22 000-0116-73 5/16-18 X 1 HEX HEAD CAP SCREW 3

23 000-1160-17 5/16 SAE WASHER 6

24 000-1180-28 5/16 MEND SPLIT LOCK WASHER 6

25 000-1034-89 5/16 FULL HEX HEAD NUT 8

26 001-1998-90 3/4 HP 90V DC MOTOR (115V) 1

27 001-1998-94 1 HP 180V DC MOTOR (230) 1

28 104-0140-00 TRANSMISSION BACK PLATE 1


30 104-3002-00 CROSS FEED SLIDE ASS’Y 1

31 000-2602-26 STRAIN RELIEF BUSHING 2

32 104-3013-00 FRONT COVER 1

33 000-0592-40 1/4-20 X 1 1/4 BUTTON HEAD CAP SCREW 2

34 000-0391-10 10-32 X 1/2 PAN HEAD SCREW 2


36 104-1042-00 FEED MOTOR BRACKET 1

37 000-5301-12 GEAR BELT PULLEY 1

38 104-3010-00 BASE CASTING 1

39 003-0068-78 SHEAVE 2 O.D. X 5/8 I.D. 1


41 001-1899-99 FEED MOTOR GEAR BELT 1



Cross Feed/Feed Slide Assembly 104-3002-00


1 000-0391-10 10-32 X 1/2 PAN HEAD - TYPE F-ZP 2

2 000-0485-26 1/4-20 X 3/8 SOCKET CUP PT S.S. 1

3 000-0487-75 5/16-18 X 5/16 NYLOC CUP PT S.S. 4

4 000-0490-34 3/8-16 X 3/8 SOCKET CUP PT S.S. 2

5 000--0501-05 10-24 X 1/4 SOCKET FLAT PT S.S. 1

6 000-0592-24 1/4-20 X 1/2 BUTTON HEAD C.S. 1

7 000-0595-01 10-24 X 3/8 BUTTON HEAD C.S. 12

8 000-0595-04 10-24 X 1/2 BUTTON HEAD C.S. 2

9 000-0595-32 10-32 X 1/2 BUTTON HEAD C.S. 4

10 000-1045-15 3/8-16 HEX JAM NUT - Z.P. 2

11 000-1150-10 3/16 WROUGHT IRON WASHER - Z.P. 1

12 000-1150-37 5/16 WROUGHT IRON WASHER - Z.P. 1

13 000-1170-65 1/2 INT SWITCH LOCKWASHER - Z.P. 1

14 000-1170-75 WASHER, WAVY - 1.19 ID X 1.48 OD 1

15 000-1202-10 SWITCH, TOGGLE - SPDT 1

16 000-1210-20 BOOT, TOGGLE 1

17 000-1740-00 WIPER 1

18 000-2602-26 BUSHING, STRAIN RELIEF - 90* 1

19 000-2900-00 BELLOWS, WAY PROTECTOR 1

20 000-4400-10 HANDLE, REVOLVING 1

21 000-5301-12 PULLEY, GEARBELT - 21T W/(2)S.S. 1

22 000-6608-35 DECAL “OUT-IN” 1




23 000-6611-22 DECAL “0-100” 1

24 000-9200-53 BUSHING, OILITE - .50 ID X .75 ODX.75 2

25 001-1899-90 GEARBELT -1/5P-100 X L037 1

26 001-1915-32 GEARMOTOR, 90VDC (32 RPM) 1

27 004-0015-59 KNOB, T-BAR 1

28 015-0121-02 PLUG, GUIDE 4

29 060-1125-00 ASSY, T-BAR (1/4-20 X 1/2) 1

30 102-1019-00 BRACKET, TRIP 1

31 102-1020-00 PLATE, WIPER-CROSS SLIDE 1

32 102-1021-00 RETAINER, BELLOWS 1

33 102-1022-01 PLATE, END-CROSS SLIDE-PAINT BK 1

34 102-1023-00 GIB, CROSS SLIDE 1

35 102-1025-00 PULLEY, DRIVEN-CROSS SLIDE - 21T 1

36 102-1027-04 HANDWHEEL - 6” DIA 1

37 102-1027-20 COLLAR, HANDWHEEL 1

38 104-0110-00 SLIDE, CROSS 1

39 104-0131-00 COVER, CROSS FEED GEARMOTOR 1

40 104-1001-00 STUD, CLAMP-104 1

41 104-1016-00 BRACKET, FEED TRIP 1

42 104-1026-50 ASSY, CROSS FEED SCREW - L.H. 1

43 104-1028-00 NUT, CROSS FEED - L.H. 1

44 104-1041-00 BRACKET, CROSS FEEDGEARMOTOR 1

45 104-3011-00 SLIDE, FEED 1

46 105-1001-59 RETAINER, CURTAIN 1

47 105-1026-07 CURTAIN 1

48 105-1511-50 WASHER, NYLON THRUST 1

Cross Feed/Feed Slide Assembly 104-3002-00



CONTROL PANEL ASSEMBLY 104-0104-00

ITEM PART NUMBER DESCRIPTION REQ’D REQ’D

–115V –230V

1 000-0202-30 6-32 X 3/4 ROUND HEAD MS-ZP 2 2

2 000-0595-01 10-24 X 3/8 BUTTON HEAD CS 2 5

3 000-0595-04 10-24 X 1/2 BUTTON HEAD CS 4 4

4 000-1100-19 10-24 HEX MS NUT-ZP 4 4

5 000-1117-00 10-24 U-NUT 0 4

6 000-1170-13 #6 INTERNAL LOCKWASHER-ZP 2 2

7 000-1170-21 #10 EXTERNAL LOCKWASHER-ZP 4 4

8 000-1200-70 SW, TOGGLE-DPST (ON-OFF) 1/4 TAB 1 1

9 000-1205-26 SW, ROCKER-DPDT-.75HP-1/4 TAB 1 1

*10 000-1240-95 TERM, QD (12-10) INSULATED-1/4F 1 3

*11 000-1242-65 TERM, QD (16-14) INSULATED-1/4F 19 17

12 000-1243-11 CONNECTOR, BOX-3/4 KO-2 SCREW 1 1

*13 000-1255-42 TERM, QD(18-14)INSULATED-.110F 3 3

14 000-1261-01 16-3 CORD SET-115V 1 0

15 000-1261-28 16-3 CORD SET-230V 0 1

16 000-1274-90 TRANSFORMER-230/115V-150VA 0 1

17 000-1542-18 PLUG, HOLE-0.219-BLACK 3 0

*18 000-2410-24 ELEC WIRE-16GA-BLACK-MTW-7"LG 4 3

*19 000-2410-24 ELEC WIRE-16GA-BLACK-MTW-4"LG 1 1

*20 000-2410-59 ELE WIRE-16GA-RED-MTW-5"LG 1 1

*21 000-2410-75 ELEC WIRE-16GA-WHITE-MTW-7"LG 3 3

22 000-2600-17 GROMMET-3/8 10 X 7/8 X 1/8 GROOVE 2 2

23 000-2602-15 STRAIN RELIEF 2 2

24 000-6641-04 DECAL. CONTROL PANEL 1 1

25 000-6641-06 DECAL. CARBIDE BITS 1 1

26 000-8700-04 POTENTIOMETER, SPINDLE DRIVE 1 1

27 000-6701-04 DRIVE, SPDL/POT (0-90VDC)-115V 1 0

28 000-6701-06 DRIVE, SPDL/POT (0-180VDC)-230V 0 1

29 001-1915-31 DRIVE, GRMTR/POT (0-90VDC)-115V 1 1

30 003-0076-04 KNOB, SPINDLE DRIVE 1 1

31 004-0034-82 BLOCK, TERM-4 POLE – 1/4 TABS 1 1

32 104-1190-00 HARNESS, WIRING-UPPER SECT-REF 1 1

*33 104-1191-15 DIAGRAM, WIRING-115V-REF 1 0

*34 104-1192-30 DIAGRAM, WIRING-230V-REF 0 1

35 104-3005-00 PANEL, CONTROL 1 1

36 000-1170-65 1/2 “ INTERNAL SWITCH LOCKWASHER 1 1

* PARTS NOT SHOWN



DISC BRAKE TRUER 104-0100-00


1 000-0168-02 5/16-18 X 1 SOC HEAD CS 4

2 000-0483-05 10-24 X 3/8 SOC CUP POINT SS 2

3 000-0488-10 5/16-18 X 1/4 SOC CUP POINT SS 2

4 000-0540-70 5/16-18 X 1/4 SOC OVAL POINT SS 2

5 000-1820-04 WASHER, FINGER-.93 OD X .45 ID 2

6 000-1840-04 SPRING, EXT-.24 OD X 2.50 LONG 2

7 000-7000-02 PIN, DOWEL -1/8 X 3/8 LONG 2

8 000-7106-62 PIN, SPRING RETAINER - .19 X .62LG 4

9 060-1130-10 ASSY, T-BAR (5/16-18) BRASS TIP 2

10 104-1004-30 HOUSING, TOOL HOLDER - L.H. 1

11 104-1004-50 HOUSING, TOOL HOLDER - R.H. 1

12 104-1006-00 BASE, ROTOR TRUER 1

13 104-1010-00 SHAFT, MICROMETER 2

14 104-1011-00 HUB, MICROMETER 2

15 104-1012-00 FEEDNUT, MICROMETER 2

16 104-1013-00 DIAL, MICROMETER 2

17 104-1100-00 HOLDER, TRI INSERT- L.H. 1

18 104-1101-00 HOLDER, TRI INSERT - R.H. 1

19 104-1200-00 HOLDER, TOOL - L.H. 1

20 104-1201-00 HOLDER, TOOL - R.H. 1



WIRING DIAGRAM115V



WIRING DIAGRAM230V

Instruction Manual and Parts List - ammco brake lathe · PDF file104 One-M inute Lightning...

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