Installation Instructions - Raycap · 2019-04-05 · ISTLL ISTRUCTIOS DC6-48-60-0-1B-01(-SS...

www.raycap.com

INSTALL INSTRUCTIONS DC6-48-60-0-1B-01(-SS)

Installation Instructions:

DC6-48-60-0-1B-01(CEQ. 10279)

Installation Instructions:

DC6-48-60-0-1B-01-SS(ANT. 14706)

DC6-48-60-0-1B-01 with Myers Hub Kit installed (included with each unit)

www.raycap.com

©Raycap • All rights reserved(320-0832) Rev.C

Page 1 of 14


Contents

Section Description Page

1 Copyright 2

1.1 Disclaimer 2

1.2 Warnings 2

2 Introduction 3

3 OVP Package Contents 3

3.1 Prerequisites 3

3.2 Tools 3

4.1 Definitions/Callouts 4

5 Opening Cover 5

6.1 Removing Touch Guards 5

7 Installing Ground Cable 6

8 Installing DC Cables -48V Connection Hardware 6

9.1 InstallingDCInputTrunkCables(8/6AWG) 7

10.1 InstallingDCOutput(TrunkorJumper)Cables 7

11. Installing Touch Guards 8

12. InstallingAlarmCable 9

13.1 Closing and Securing Unit 9

Addendum1:4AWGCableTrunk 10

DC6-48-60-0-1B-01(-SS) INSTALL INSTRUCTIONS

www.raycap.com


Page 2 of 14

1.0 Copyright © Raycap, Inc. 2018 - All Rights Reserved

1.1 DisclaimerThe information in this document is subject to change without notice and describes only the product defined in the introduction of this documentation. This documentation is intended for the use of Raycap customers only for the purposes of the agreement under which the document is submitted, and no part may be used, reproduced, modified or transmitted in any form or means without the prior written permission of Raycap. The documentation has been prepared to be used by professional and properly trained personnel, and the customer assumes full responsibility when using it. Raycap welcomes customer comments as part of the process of continuous development and improvement of the documentation.

Raycap has made all reasonable efforts to ensure that the instructions contained in this document are adequate and free of material errors and omissions. Raycap will, if deemed necessary, explain issues which may not be covered by this document.

The contents of this document are subject to revision without notice due to continued progress in methodology, design and manufacturing. Raycap shall have no liability for any error damage of any kind resulting from the use of this document.

1.2 WarningsPlease read this manual prior to use to become familiar with the product’s numerous features and operating procedures. To maintain the maximum degree of safety, follow the sequences as outlined.

Before using the product, read all instructions and cautionary markings on the product and on any equipment connected to the product.

CAUTION:

Unless otherwise noted, product usage that is not recommended or sold by the product manufacturer can result in risk of fire, electric shock, or injury to persons.

Do not operate the product if it has been damaged in any way. Return damaged products to their manufacturer for repair or replacement.

Do not disassemble the product as incorrect reassembling can risk electrical shock or fire.

Do not bend fiber-optic cables beyond their minimum bend radius. Bending the cables beyond their minimum bend radius can damage the cables and cause problems that are difficult to diagnose.

Do not let fiber-optic cables hang free from the connector. Do not allow fastened loops of cables to dangle, which stresses the cables at the fastening point.

WARNING:

Do not look directly into a fiber-optic transceiver or into the ends of fiber-optic cables. Fiber-optic transceivers and fiber-optic cables connected to transceivers emit laser light that can damage your eyes.

Do not stare into the laser beam or view it directly with optical instruments even if the interface has been disabled.

Secure the cables so that they are not supporting their own weight. Place excess cable out of the way in a neatly coiled loop. Placing fasteners on a loop helps cables maintain their shape.

Disconnect or disable the DC power source to the product prior to beginning its installation.

Ensure that the DC power source to the product remains de-energized until the completion of the installation and after all connections have been verified to be correctly configured.

Electrostatic sensitive devices. ESD mitigative procedures, such as wearing wriststraps are to be used during installation and maintenance.

For conditions other than those described above, please contact a Raycap Account Representative at (208) 777-1166, (800) 890-2569 or www.raycap.com

Thank you for choosing quality products from Raycap.

www.raycap.com


Page 3 of 14


2.0 IntroductionIn a split Radio Base Station (RBS) architecture the typical RBS consists of a Base Band Unit (BBU) and Remote Radio Heads (RRH) connected by cabling. Power to the RRH is provided through copper cables traveling from the DC power plant to the top of the tower or roof top. This creates a conductive path, making the active equipment at the top and the base of the site vulnerable to damage by direct lightning strikes. Protection systems must be able to withstand direct lightning currents in order to protect the sensitive equipment. Raycap’s RRH solutions featuring Strikesorb® SPD technology significantly enhance the reliability & availability of the RRH site by providing superior electrical protection at the RRH and DC power plant.

3.0 OVP Package Contents1 OVP Enclosure1 Ground Lug - #6, Dual ¼" Stud, 1" P, Long, with window 2 M75 Inserts, for 6AWG Trunks and 8AWG Trunks2 M75 Inserts, for 4AWG Trunks (See addendum 1 on page 10 for 4AWG)3 M75 Inserts, for 8, 10 and 12AWG Jumpers

2 2½" Conduit fittings2 ½" to 2" Conduit fitting adaptersSil Bronze hardware for power connections

3.1 PrerequisitesThis Document describes how to install the DC6-48-60-0-1B-01 / DC6-48-60-0-1B-01-SS on site.

Installers of Raycap’s RRH surge protective and fiber/power management solutions must be industry professionals who have attended training on the proper handling, installation and cleaning of fiber-optic cable, and attended training on the installation of the equipment by Raycap and/or the mobile operator. Installers are required to read this installation guide thoroughly prior to installation of the Raycap RRH protection equipment.

3.2 Tools#1 Flat blade screwdriver

#1 Philips screw driver

7/16" Nut Driver (for ground lug)

3/8" Nut Driver (for DC connections)

Torque Wrench/Tool


www.raycap.com


Page 4 of 14

Procedure Definitions/Callouts

4.1 See illustration to identify Base Port Assembly Definitions

4.2 See picture to identify DC Power Port Cap Assembly Definitions

Gaskets may vary in size and shape.

MainGround

Jumper ground and drain wire terminations

Trunk ground and drain wire terminations

Cap

Gasket

-48V

Return

DC Jumpers (Out) Alarm

Ground

Trunk Inserts:8/6AWG and 4AWG

Jumper Inserts:8, 10 and 12AWG

DC Trunk(In)

DCTrunk (In)

www.raycap.com


Page 5 of 14


Opening Cover

5. Open cover loosening the two screws on the front of unit.

Removing the Touch Guard

6.1 There is (1) one touch guard coveringthe DC connection lugs. Simply press in on tab on white stand-off and separate from touch guard. Repeat for second stand-off.

Touch Guard

Stand-Off (x2)

6.2 Set touch guards aside.


www.raycap.com


Page 6 of 14

Installing Ground Cable

7. Feed ground cable through ground port and connect to ground lug.

This product is to be grounded to a Common Bonding Network.

Only copper conductors shall be used for grounding purposes.

Attach ground cable to Ground Lug - #6, Dual ¼" Stud, 1" P, Long, with window as shown. Tighten nuts using a 7/16" nutdriver.

Torque: Using a torque wrench, torque to 65 in-lbs.

Installing DC Cables-48V Connection Hardware

8. Each cable lug must be secured using a nut, star washer, and a flat washer

as pictured.Nut

Star washer

Flat washer

Ground Lug - #6, Dual ¼" Stud, 1" P, Long, with window

*Alllugs5/8pitchwith#10studsize

#8PowerTrunk RRH QTY Double Lugs for Power Double Lugs for Ground

6 12 Lugs (8AWG) 1 Lug (10-14AWG)

Burndy P/N # YA8CL-2TC10 YAV10-2TC10

Panduit P/N # LCD8-10A-L LCD10-10A-L

#6PowerTrunk

6 12 Lugs (6AWG) 1 Lug (8AWG)

Burndy P/N # YA6CL-2TC10 YA8CL-2TC10


#4PowerTrunk

6 12 Lugs (4AWG) 1 Lug (8AWG)

Burndy P/N # YA4CL-2TC10 YA8CL-2TC10


#12PowerJumper

1 2 Lugs (12AWG) Jumper ground and drains use mechanical lug terminal strip4-14AWG

Burndy P/N # YAV10-2TC10

Panduit P/N # LCD10-10A-L

#10PowerJumper


Burndy P/N # YAV10-2TC10


#8PowerJumper


Burndy P/N # YA8CL-2TC10


www.raycap.com


Page 7 of 14


InstallingDCInputTrunkCables(8/6AWG)*For 4AWG Trunk Installation see Addendum 1 on page 10

9.1 Feed DC trunk cable through DC trunk port hole.

9.2 Cut wires to desired length.

Insert cable into lug and crimp to lug according to AT&T color guide and lug manufacturer’srecommendations.

9.3 Tighten lugs using a 3/8" nutdriver as shown.


InstallingDCOutput(TrunkorJumper)Cables

10.1 Feed DC jumper cable through DC jumper port hole.

10.2 Cut wires to desired length.

Insert cable into lug and crimp to lug according to AT&T color guide and lug manufacturer’srecommendations.

10.3 Tighten lugs using a 3/8" nutdriver as shown.



www.raycap.com


Page 8 of 14

Install Touch Guard

11. Align touch guard over the two (2) stand-offs and press down to secure.

www.raycap.com


Page 9 of 14


InstallingAlarmCable

12. Feed alarm cable through port cap assembly.

Connect wires according to your established color guide.

Note: If using a spade connector, use #6 18-22AWG.

Connect alarm wires to alarm lugs.

Closing and Securing Unit

13.1 Lock cover tightening the two screws on the front of unit.

13.2 Installation complete.


www.raycap.com


Page 10 of 14

Procedure

A1.1 Cut trunk cable to proper length so DC conductors can reach furthest termination.

A1.2. Strip the outer jacket so 2" of outer jacket remains inside unit. (Make sure not to damage jacket of inner conductors or ground and drain wires.)

A1.3. Strip A1 cable jacket 3.875" - 4.00". (Make sure not to damage the wire strands under jacket)

Cut trunk cable to proper length so DC conductors can reach furthest termination

Strip the outer jacket so 2" of outer jacket remains inside unit.

Strip cable jacket 3.875"- 4.00"

-48V Supply

Return

Return Copper Wrap

A1 A2 A3 B1 B2 B3

-48V Supply Red

2"

Addendum1

4AWG Trunk CableSeePage6forproperlugidentification

www.raycap.com


Page 11 of 14


2.25"

.75"

Strip 0.75" of insulation from the red -48V wire and trim the exposed Return wire to a length of 2.25"

Procedure A1.4. Unwrap Return-wires from A1 -48V insulated cable, fan out Return wires then twist into bundle.

A1.5. Strip 0.75" of insulation from the red -48V wire and trim the exposed Return wire to a length of 2.25".

A1.6. Slide boot on over cable. Short end over -48V Supply, long end over Return. On the return side, the boot will need to be pulled back for lug crimping. After crimping, roll boot over lug barrel.

A1.7 Attach lugs to both -48V and Return cables and crimp.

A1.8 Attach cable lugs to unit. (Shown from right to left: A1, A2, A3...)

A1.9. Repeat all 4AWG Trunk Cable instructions for additional cables. (A1, A2, A3, B1, B2, B3, C1, C2, C3, D1, D2 & D3).

A1.10. Attach ground and drain wires to unit per standard installation instructions.

Slide boot over cable

Attach and crimp lugs

Attach

cable lugs to unit

-48V Supply

Return

3.87

5" -

4.00

"

Cut ground and drain wire to desired length as shown.

Note: Different NEMA enclosures will need different grounding wire lengths.

MainGround

Jumper ground and drain wire

terminations

Trunk ground and drain wire terminations


www.raycap.com


Page 12 of 14

Notes

www.raycap.com



Installation Instructions - Raycap · 2019-04-05 · ISTLL ISTRUCTIOS DC6-48-60-0-1B-01(-SS...

Documents

Transcript of Installation Instructions - Raycap · 2019-04-05 · ISTLL ISTRUCTIOS DC6-48-60-0-1B-01(-SS...