Industrial Solutions - Material Processing, Surface ...€¦ · REMA TIP TOP Industrial Solutions...

Every industry is different, as is every plant. The processing of raw materials, minerals and ores requires plant machinery and equipment to be operating efficiently at all times. REMA TIP TOP Industrial Solutions gives mineral plant operators a complete range of conveyor belting and components, wear protection and surface protection solutions tailored to the specific needs of your plant.

MineralsTransforming the future

Industrial SolutionsMining


YOUR REMA TIP TOP PRODUCTS & SERVICES PORTFOLIO

2 REMA TIP TOP

As commodities that cannot be grown or created, the mining of minerals is essential for the needs of the ever growing and developing world population. It is the challenge of the industry to extract and process these minerals in a sustainable ecological manner for future generations.

From extraction to end product, REMA TIP TOP offers effective products and engineered solutions paired with our leading preventative maintenance strategies to guarantee the performance, lifecycle, and maintenance costs of operating your plant.

Minerals 3

Belting Idlers, Rollers & Trackers

Belt Cleaning Systems

Anti-Caking

24/7 Service

Pulley Lagging

Bearings* Ceramics

Impact Bed/Bars

Pulleys

Adhesives

Mill Lining

Engineering

REMA Technology & Monitoring

Skirting Systems

Heavy Wear Protection

Screening

Tools Repair System

Wear Rubber Linings

Safety Equipment*

Rubber Steel Plates

REMA Press

CoatingsFluoro-polymer Linings

Corrosion Rubber Linings

Brick Linings

Combined Linings

Minerals

Mining

Coal Copper Gold Iron Ore Lithium Minerals

*Please contact your local REMA TIP TOP representative for availability

ORE BIN

WEAR PROTECTIONCERAMICS• REMALOX• REMALOX HD

STEEL PLATES• REMASTEEL

CHUTE

WEAR PROTECTIONRUBBER LINING

• REMALINE• PERFORMANCE LINE

CERAMICS• REMALOX

• REMALOX HD

CONE CRUSHER


MOULDED PARTS• REMASTEEL• REMA MODULAR SYSTEM

1 VIBRATING FEEDER

WEAR PROTECTIONRUBBER LINING• REMALINE• PERFORMANCE LINE

SCREENING• REMASCREEN

1 1

1 SECONDARY CRUSHER

WEAR PROTECTIONCERAMICS

• REMALOX• REMALOX HD

MOULDED PARTS• REMASTEEL• HDL PLATES

• REMA MODULAR SYSTEM

2

SODIUM CYANIDE TANK

CORROSION PROTECTION

RUBBER LINING• CHEMOLINE

COATINGS• COROFLAKE• COROPUR3

3 CIL TANKS


CORROSION PROTECTIONRUBBER LINING• CHEMOLINE

LOADED CARBON SCREEN

CARBON SAFETY SCREEN


3 3 LOADED CARBON CHUTE


3

1PRODUCTION FEEDPRODUCTS & SOLUTIONS

MILLING & SCREENINGPRODUCTS & SOLUTIONS

LEACHINGPRODUCTS & SOLUTIONS

REFININGPRODUCTS & SOLUTIONS

2

3

4

TRASH

CARBONFINES

SAG MILL & BALL MILL

MILL LININGREMAMILL SYSTEM

• RUBBER LINING• LIFTER BARS

• PROFILES• DISCHARGE PLATES

SLURRY HANDLING• MATERIAL HANDLING HOSE

• HDL PLATES

2 MILL DISCHARGE CHUTE


STEEL PLATES• REMASTEEL• HDL PLATES

2 CLASSIFICATION CYCLONE & GRAVITY CONCENTRATOR


CERAMICS• TILES

2 TRASH SCREEN


STEEL PLATES• REMASTEEL• HDL PLATES

2 LEACH FEED THICKENER



COATINGS• COROFLAKE• COROPUR

3

ACID & ELUTION COLUMNS



BRICK LINING• CERAMIC/CARBOIN BRICKS

3 TAILS CHUTE


MOULDED PARTS• REMASTEEL• HDL PLATES• REMA MODULAR SYSTEM

4 PREGNANT SOLUTION TANK



4 ELECTROWINNING CELL



4 FILTER PRESS

CORROSION PROTECTIONCOATINGS• COROFLAKE• COROPUR

WEAR PROTECTIONPOLYURETHAN• REMATHAN

4

RECLAIM CONVEYOR

CONVEYING SOLUTIONSPULLEY LAGGING

• REMAGRIP

SKIRTING RUBBER• REMASKIRT

FEEDING SYSTEM• REMASLIDE

ANTI CAKING• REMAFLON

• REMALEN

1

BELTING• STEEL CORD

• FABRIC• SOLID WOVEN

COMPONENTS• IDLERS

• ROLLERS• TRACKERS• CLEANERS

TECHNOLOGIESREMA M3

• BELT THICKNESS

MONITORING• SCS STEEL CORD

SCANNER• RIP GUARD DETECTION

CLEANING• REMADUST

• REMACLEAN

REPAIR MATERIAL• COLD & HOT

SPLICING• POLURETHAN

SOLUTION• ADHESIVES

TYRES

TYRE REPAIREMERGENCY SEALING• SEALASTIC

PREVENTIVE SEALING• TT-SEAL XXL

PERMANENT REPAIR• RADIAL PATCH RAD100 SERIES• CEMENT OTR

1

Minerals Process

4 REMA TIP TOP Minerals 5


6 REMA TIP TOP

Mining

Minerals 7

Case Studies

Eliminating wear, increasing throughput

The installation of a REMA Modular System at a gold plant in ... has significantly increased throughput by eliminating wear in processing equipment.

Ensuring integrity and longevity

At the beginning of 2018, REMA TIP TOP undertook an entire overhaul of BHP’s mill feed screens at their Olympic Dam site in South Australia.

Safey approach to shutdown

Our safety approach to a recent major shutdown period at Olympic Dam's processing facility drew praise from the highest levels of BHP's site management.

REMA MODULAR SYSTEMS REMA SCREEN SERVICE CHEMOLINE

The flexibility of the REMA Modular System allowed the lining to be installed quickly and efficiency in a variety of equipment sizes. Additionally the highly wear resistant nature of the product has completely eliminated wear in the equipment, reducing maintenance costs and increasing throughput.

To b egin wi t h t he e x is t ing p aint c o a t ing w a s sandblasted of f the screens, both internally and externally. Then using an airless sprayer, the screens were coated with an industrial enamel paint, purpose designed to prevent corrosion, ensuring the integrity and longevity of the screen until its next scheduled maintenance.

The shutdown saw the belts on the mill feed conveyor and the elevated conveyor system replaced without incident. All 14 conveyors within the concentrator were also inspected and serviced resulting in the replacement of more than 800 rollers. The work on the shutdown was widely congratulated by BHP management, impressed by the teams approach to the job setup and safety.

Increased throughput Safety approach with out MATE-SAFE culture

Purpose designed to prevent corrosion

Quick and efficient installation Rollers replacedEnsured integrity and longevity

Highly wear resistant Conveyors inspected

800

14

Long lasting rubber lining

At a gold ore processing plant in Papua New Guinea, REMA TIP TOP undertook a project to implement over 16,000m2 of CHEMOLINE rubber lining.

Despite a short time frame and challenging weather conditions including unpredictable rain and extreme humidity, the REAM TIP TOP team were able to plan and execute the project with precision and efficiency. To this day, the CHEMOLINE rubber lining is still performing strong and there have been no reported issues.

CHEMOLINE

Challenging conditions

Quick and efficient installation

16,000m2

Coal Copper Gold Iron Ore Lithium Minerals


REMA TIP TOP AG Gruber Strasse 65 · 85586, Poing, GermanyPhone: +49 8121 707-100 Fax: +49 8121 707-10 222 [email protected]

BAUMA slogan...

The REMA TIP TOP group of products are specifically designed with your plant and assets in mind. From wear and surface protection to conveyor technology and components, our products paired with out service solutions guarantee to dramatically increase the lifecycle or your assets, lower your maintenance costs and improve the availability of your system.

OUR SERVICE PROMISEFor decades we have been working on-site with our customers and partners in the development of industry best practice installation, maintenance, and upkeep strategies to optimise your site beyond the benchmarks of your competitors. From developing methodologies and undertaking engineering audits, to implementing data collection technologies and tapping into The Internet of Things, we have the know-how and experience to keep you up and running longer, safer, and more efficiently.

Industrial Solutions - Material Processing, Surface ...€¦ · REMA TIP TOP Industrial Solutions...

Documents

Transcript of Industrial Solutions - Material Processing, Surface ...€¦ · REMA TIP TOP Industrial Solutions...