Hilti HIT System - Rebar Application

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     Hilti HIT

    injection system

    Post-installed

    rebar design for

    Hilti HIT-RE 500

    and HIT-HY 200

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    Hilti HIT-RE 500Hilti HIT Injection System

    for Rebar Applications

    1

     Hilti HIT injection system

    for rebar applications

    53. Approvals and reports for HIT-RE 500 and HIT-HY 200

    Contents

    1. Post-installed simply works better than cast-in

    2. Basic considerations for fire design of post-installed reinforcement

    4. HIT dispenser and mixer platform

    5. HIT-RE 500

    6. HIT-HY 200

    8. Hilti service for engineers

    10. Frequently asked questions

    11. Project reference in Malaysia

    7. Differences of HIT-RE 500 and HIT-HY 200

    9. Hilti solutions for post-installed rebar connections

    6.1 Product information6.2 Setting instruction6.3 Precalculated value based on concrete splitting6.4 Precalculated value based on chemical bond6.5 Design example for HIT-HY 2006.6 Hilti specification guideline for HIT-HY 200

    5.1 Product information5.2 Setting instruction5.3 Precalculated value based on concrete splitting5.4 Precalculated value based on chemical bond5.5 Design example for HIT-RE 5005.6 Hilti specification guideline for HIT-RE 500

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    Hilti HIT-RE 500Hilti HIT Injection System

    for Rebar Applications Hilti HIT injection system

    for rebar applications

    1. Post-installed simply works better than

    cast-in.

    by Jakob Kunz

    Post-installed reinforcement works at least as well as cast-in rebars. This has been

    proven by the comprehensive testing required for European Technical Approvals

    for post-installed reinforcement connections. Consequently, the design process is

    straightforward and in accordance with structural concrete codes (ACI 318 & Eurocode

    2) for post-installed overlap splices, reinforcement anchorage at simple supports and

    connections of columns mainly loaded in compression.

    Only straight bars can be post-installed in cured concrete, but cast-in reinforcement

    often uses hooks to reduce anchorage length or bends to divert forces. Hilti has thus

    invested in extensive research to find solutions that allow post-installed reinforcement

    to be used in situations where standard structural concrete detailing would requirehooks or bends. A revolutionary new design method has now been developed on the

    basis of this research.

    Hilti HIT Rebar Design Method

     According to structural concrete building codes, the bond strength of cast-in bars is

    limited, even where depth of concrete cover is considerable. Accordingly, in some

    zones such as in walls where anchorage depth is often limited, welded transverse

    reinforcement or hooks are used to compensate for the reduction in available anchorage

    depth. The Hilti Rebar Design Method also makes it possible to reduce anchorage

    length while maintaining the high bond strength needed to replace hooks or welded

    transverse reinforcement.

    Better results through more detailed research

    Research has shown that the bond strength of bars anchored with Hilti adhesive

    mortars is higher than that of cast-in-place bars, provided there is adequate concrete

    cover1. The Hilti HIT Rebar Design Method takes advantage of this increased bond

    strength in order to achieve anchorage length reductions of up to 50% compared to

    the figures given in building codes.

    Frame node connections with straight bars

     According to standard reinforcement design concepts, bends are required at moment-

    resisting connections. Working together with the Technical University of Munich and

    the American University of Beirut, Hilti has carried out theoretical and laboratory

    research in order to propose an adequate strut-and-tie model that takes the specific

    characteristics of frame node connections with straight bars2  into account.

    Connection of members under tension

    Where a connection is made between concrete members under predominant tension,

    the principles of anchor design should be applied3. As a specialist in anchoring to

    concrete, Hilti is well qualified to provide the appropriate solutions. Factors such as the

    possibility of concrete cone breakout must be given special consideration.

    Post-installed reinforcement for shear loads

    Thanks to many years of research, Hilti is also in an excellent position to provide

    solutions for post-installed shear interface reinforcement4  for concrete overlays or

    post-installed punching shear reinforcement5.

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    Hilti HIT-RE 500Hilti HIT Injection System

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    Strut-and-tie modeling of frame nodeconnections for straight (post-installed) and

    bent (standard cast-in) bars.

    post-installed cast-in

    Hilti HIT Rebar Design Method.

    Bond strength depends on concrete cover. Where cover is limited, splitting is the controlling

    factor and the red and grey lines therefore show more or less linear functions. Where cover

    is sufficient, pull-out begins to become the controlling factor. With Hilti adhesives, the coverlimit is usually higher than that specified for cast-in in concrete building codes (fbd=bond

    strength, c=cover, Ø=bar diameter).

    Dr. Jakob Kunz  is Scientific Consultant for the Hilti Anchor Business Unit. He gained his

    doctorate at the ETH (Swiss Federal Institute of Technology) in Zurich and Lausanne and has

    been with Hilti as a research engineer, project manager and chief scientific officer since 1989.

    Dr. Jakob Kunz specializes in the fields of fastening technology and reinforced concrete design.

    He is a member of fib, IABSE, ACI and SIA 179

    References

    1) Kunz, J., Muenger F.: Splitting and Bond Failure of Post-Installed Rebar Splices and

     Anchorings. Bond in Concrete. fib, Budapest, 20 to 22 November 2002.

    2) Hamad, B.S., Al-Hammoud, R., Kunz, J.: Evaluation of Bond Strength of Bonded-In or

    Post-Installed Reinforcement. ACI Structural Journal, V. 103, No. 2, March–April 2006.

    3) Design of Bonded Anchors. EOTA Technical Report TR 029. European Organisation for

    Technical Approvals, June 2007.

    4) Randk, N.: Untersuchungen zur Kräfteübertragung zwischen Alt- und Neubeton bei

    unterschiedlicher Fugenrauhigkeit. University of Innsbruck, Austria, 1997 (Thesis inGerman).

    5) Fernandez Ruiz, M., Muttoni, A., Kunz, J.: Strengthening of Flat Slabs Against Punching

    Shear Using Post-Installed Shear Reinforcement. ACI Structural Journal, V. 107, No. 4,

    July–August 2010.

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    2. Basic considerations for fire design

      of post-installed reinforcement

    Codes

    specify minimum concrete cover for protection of the reinforcement against high

    temperature depending on the required fire rating.

    Since, in case of fire, the behaviour of the bonding material for post-installed bars is

    somewhat different to cast-in reinforcement some back ground information is necessary

    to provide equivalent behaviour of the post installed system.

    Behaviour of steel in high temperatures

    Steel changes material properties when its temperature is increased. This is especiallythe case for yield strength as shown by fig.1.

      Note: at 560°C steel yield is approx. half of yield strength at room temperature.

    Safety approach for fire design

    The safety approach for fire design is semi- empirical because it is impossible to

    determine a fire statistically. Therefore a standard fire temperature/time curve ISO 834

    (fig. 2) has been agreed on for normal cases. In some cases, especially in road tunnels

    more stringent temperature/time curves are applied.Note: Safety concept is based on experience, many simplifications on the safe

    side have been accepted for design.

    ScopeThe sensitivity for high temperatures of the adhesives used for bonded-in bars is

    higher than the bond of cast-in bars. A design concept is provided for the design of fire

    resistance for bonded-in bars with equivalent safety compared to cast-in bars.

    Tests and design concept

    Tests to evaluate the relationship between temperature and bond of the adhesives have

    been performed. Taking into account the temperature gradients in the concrete for the

    various fire ratings a design concept was derived. Testing, high temperature – bond

    relation and the design tables are shown in the corresponding reports.

    Be aware that steel yield under fire is reduced considerably, and safety factors for fire

    design are reduced accordingly as specified in the code.Note that the fire design tables must not be used for cold design (accepted bond

    stress under fire may be above the values acceptable for safe cold design).

    a.) The maximum load for each individual fire design is performed by the engineer.

    The designer determines his individual load depending on the load situation and

    individual safety factor combination used.

    With this load value he can determine the anchorage length by means of the Hilti fire

    design tables.

    b) It does not mean that the adhesives withstands the same temperatures as the steel

    does, but the tables specify cover and anchorage length that are necessary to withstand

    for the same duration the same force as is expected from the steel.

    c) It is evident that for simplification the maximum load can be used on the safe side todetermine anchorage length, but maybe steel holds not the same force under fire in the

    new building member e.g. with less cover.

    Therefore if shorter embedment is requested it is worth to calculate the correct design

    load for fire.

    That is especially true if higher safety factors or global safety factors for cold design are

    used (than there is more reserve in the steel).

    Fig. 1. Strength reduction of carbon steeldue to temperature (various sources)

    Fig.2 Standard temperature / time curve(ISO 834)

    State of the Art assessment of fire resistance for reinforced

    concrete structures

    Fire resistance of bonded-in bars

    Conclusion

    Fire Exposure Condition

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    3. Approvals and reports for HIT-RE 500

      and HIT-HY 200

    CE Conformity - Certificate for both Hilti HIT-RE 500 & HIT-HY 200

    NSF Certification - for use in potable water systems when cured

    HIT-HY 200 - is approved for to use automatic cleaning while drilling

    LEED Certification - Both HIT-RE 500 & HIT-HY 200 contribute green building credits

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    Hilti HIT-RE 500Hilti HIT Injection System

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    4. HIT dispenser and mixer platform

    HIT-RE-M Mixer

    for HIT-RE 500 all sizes

    for HIT-HY 200 all sizes   M   i  x  e  r

       C  a  r   t  r   i   d  g

      e  s

       C  a  r   t  r   i   d  g  e

       h  o   l   d  e  r

       D   i  s  p  e  n  s

      e  r

    HDM 330 HDM 500 HDE

    330ml

    cartridge holder

    500 ml

    cartridge holder

    330 ml

     

    500 ml

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    Hilti HIT-RE 500Hilti HIT Injection System

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    ConcreteSmall edge

    distanceand spacing

     Variable

    embedmentdepth

    Diamond

    drilledholes

    CEconformity

    Fireresistance

    European

    Technical Approval

    DIBtapproval

    Drinking

    waterappoved

    Corossiontested

    Benefits

     Approval / Certificate

    Setting detail

    Setting detail

    Installation equipment

    Hilti HIT-RE 500

    330 ml foil pack

    (also available in 500 ml)

    - Suitable for non-cracked concrete C 20/25 to C 50/60

    - High loading capacity

    - Suitable for dry and water saturated concrete

    - Under water application

    - Large diameter applications

    - High corrosion resistant

    - Long working time at elevated temperatures

    - Odourless epoxy

    Static mixer

    Rebar

    European technical approval DIBt, Berlin ETA-08/0105 / 2008-07-30

    European technical approval DIBt, Berlin ETA-04/0027 / 2009-05-20

    DIBt approval DIBt, Berlin Z-21.8-1790 / 2009-03-16

    Fire test report IBMB Braunschweig 3357/0550-5 / 2002-07-30

     Assessment report (fire) Warringtonfire WF 66402 / 2007-10-26

    Description Authority / Laboratory No. / date of issue

     Anchor size Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø28 Ø32 Ø36 Ø40

    12 14 16 18 20 25 32 35 40 45 55Nominal diameter ofdrill bit do [mm]

    Data according ETA-04/0027, issue 2009-05-20 AdditionalHilti tech.

    data

     Anchor size Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø28 Ø32 Ø36

    Rotary

    Drilling tools

    Other tools

    TE 2 - TE 30

    DD EC-1, DD 100 ... DDxxx

    Compressed air gun or blow out pump, set of cleaning brushes, dispenser

    TE 40 - TE 70

    5. HIT-RE 500

    5.1 Product information

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    Bore hole drilling

    Drill Hole to the required embedment depth with a hammer drill set in rotationhammer

    mode using an appropriately sized carbide drill bit.

    Blow 4 times from the back of the hole (if needed with nozzle extension) with the

    hand pump until return air stream is free of noticeable dust.

     Valid for:

    bore hole diameter d0  20 mm and

    bore hole depth h0  20 d (element diameter) or h0  250 mm

    Brush 4 times with the specified brush size (brush Ø ≥ bore hole Ø, see Table 7)

    by inserting the steel brush Hilti HIT-RB to the back of the hole (if needed with

    extension) in a twisting motion and removing it.

    The brush must produce natural resistance as it enters the bore hole -- if not the

    brush is too small and must be replaced with the proper brush diameter.

    Blow again with hand pump 4 times until return air stream is free of noticeable

    dust.

    Bore hole cleaning 

    Just before setting an anchor, the bore hole must be free of dust and debris.

    For under water application see Table 6 and 7, Annex 11

    a) Manual Cleaning (MC)for bore hole diameters d0  20mm and limited bore hole depth h0

    Blow 2 times from the back of the hole (if needed with nozzle extension) over the

    hole length with oil-free compressed air (min. 6 bar at 6 m³/h) until return airstream is free of noticeable dust.

    Brush 2 times with the specified brush size (brush Ø ≥ bore hole Ø, see Table 7)

    by inserting the steel brush Hilti HIT-RB to the back of the hole (if needed with

    extension) in a twisting motion and removing it.

    The brush must produce natural resistance as it enters the bore hole -- if not the

    brush is too small and must be replaced with the proper brush diameter.

    Blow again with compressed air 2 times until return air stream is free of noticeable

    dust.

    b) Compressed air cleaning (CAC)

    for all bore hole diameters d0 and all bore hole depth h0

    5.2 Setting instruction

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    c) Cleaning for under water

    for all bore hole diameters d0 and all bore hole depth h0

    Injection preparation

    Flush 2 times the hole by inserting a water hose (water-line pressure) to the back

    of the hole until water runs clear.

    Brush 2 times with the specified brush size (brush Ø ≥ bore hole Ø, see Table 7)

    by inserting the steel brush Hilti HIT-RB to the back of the hole (if needed with

    extension) in a twisting motion and removing it.

    The brush must produce natural resistance as it enters the bore hole -- if not the

    brush is too small and must be replaced with the proper brush diameter.

    Flush again 2 times the hole by inserting a water hose (water-line pressure) tothe back of the hole until water runs clear.

    Insert foil pack in foil pack holder. Never use damaged foil packs and/or

    damaged or unclean foil pack holders. Attach new mixer prior to dispensing a

    new foil pack (snug fit).

    Tightly attach Hilti HIT-RE-M mixer to foil pack manifold. Do not modify the mixerin any way.

    Make sure the mixing element is in the mixer. Use only the mixer supplied with

    the adhesive

    Insert foil pack holder with foil pack into HIT-dispenser. Push release trigger,

    retract plunger and insert foil pack holder into the appropriate Hilti dispenser.

    Discard initial adhesive. The foil pack opens automatically as dispensing is initiated.

    Depending on the size of the foil pack an initial amount of adhesive has to be discarded.

    Discard quantities are 3 strokes for 330 ml foil pack,

      4 strokes for 500 ml foil pack and

      65 ml for 1400 ml foil pack.

    .

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    Inject adhesive

    from the back of the borehole without forming air voids

    Inject the adhesive starting at the back of the hole, slowly withdrawing the mixerwith each trigger pull.

    Fill holes approximately 2/3 full, or as required to ensure that the annular gap

    between the anchor and the concrete is completely filled with adhesive along the

    embedment length.

     After injection is completed, depressurize the dispenser by pressing the release

    trigger. This will prevent further adhesive discharge from the mixer.

    Overhead installation and installation with embedment depth hef > 250mm

    For overhead installation or under water application the injection is only possible

    with the aid of extensions and piston plugs. Assemble HIT-RE-M mixer,

    extension(s) and appropriately sized piston plug (see Table 7).

    Insert piston plug to back of the hole and inject adhesive. During injection the

    piston plug will be naturally extruded out of the bore hole by the adhesive pressure.

    Under water application fill bore hole completely with mortar.

    Working time and curing time for general condition

    Data according ETA-04/0027, issue 2009-05-20

    Temperature

    of the base material

    40 °C

    30 °C to 39 °C

    20 °C to 29 °C

    15 °C to 19 °C

    10 °C to 14 °C

    5 °C to 9 °C

     12 min 4 h 2 h

     12 min 8 h 4 h

     20 min 12 h 6 h

     30 min 24 h 8 h

     90 min 48 h 12 h

    120 min 72 h 18 h

    Working time in

    which anchor can

    be inserted and

    adjusted tgel

    Curing time before

    anchor can be fully

    loaded tcure

    Preparation work

    may continue.

    Do not apply

    design load. tcure, ini

     Additional

    Hilti technical data

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    bar size

    drill bit size

    edge distance

    bar to bar spacing

    length to develop yield

       d  e   f  o  r  m  e   d   h   i  g   h   b  o  n   d  r  e   i  n   f  o  r  c   i  n  g   b  a  r  s

       l  o  a   d  s   i  n   [   k   N   /   b  a  r   ]   f  o  r  r  u   l   i  n  g  v  a   l  u  e  s  s   t  e  e   l ,   b  o  n   d  a  n   d  c  o  n  c  r  e   t  e

      p  r  e  -   d  r   i   l   l  e   d   h  o   l  e   t  o   b  e  c   l  e

      a  n  a   t   t   i  m  e  o   f   i  n  s   t  a   l   l  a   t   i  o  n

      a  n  c   h  o  r  a  g  e  :   l   i  n  s   t

    Ø

    D0

    Cs1

    s

    lb

    10

    12-14

    40

    50

    280.4

    25

    30-32

    62.5

    125

    876.2

    32

    39-42

    80

    160

    1121.5

    40

    48-52

    100

    200

    1401.9

    20

    25-28

    50

    100

    602.4

    16

    20-22

    40

    80

    448.6

    12

    16-18

    40

    60

    336.5

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    80

    100

    120

    140

    160

    180

    200

    220

    250

    300

    320

    350400

    450

    500

    550

    600

    700

    800

    900

    1000

    1100

    1200

    1300

    1400

    Embedment depth Design loads in [kN/bar]

    12.3

    14.7 17.7

    17.2 20.6

    19.6 23.6 31.4

    22.1 26.5 35.3

    24.5 29.5 39.3 45.7

    27.0 32.4 43.2 50.3

    30.7 36.8 49.1 57.1 61.4

    34.4 44.2 58.9 68.5 73.6

    34.4  47.1 62.8 73.1 78.5 100.5

    34.4 49.5 68.7  80.0 85.9 110.034.4 49.5  78.5 91.4 98.2 125.7 157.1

    34.4 49.5 88.1  102.8 110.4 141.4 176.7

    34.4 49.5 88.1  114.2 122.7 157.1 196.3

    34.4 49.5 88.1  125.7 135.0 172.8 216.0

    34.4 49.5 88.1  137.1 147.3 188.5 235.6

    34.4 49.5 88.1 137.6  171.8 219.9 274.9

    34.4 49.5 88.1 137.6  196.3 251.3 314.2

    34.4 49.5 88.1 137.6 215.0  282.7 353.4

    34.4 49.5 88.1 137.6 215.0  314.2 392.7

    34.4 49.5 88.1 137.6 215.0  345.6 432.0

    34.4 49.5 88.1 137.6 215.0 352.3  471.2

    34.4 49.5 88.1 137.6 215.0 352.3  510.5

    34.4 49.5 88.1 137.6 215.0 352.3  549.8

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm][mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    5.3 Precalculated value based on concrete splitting

    Hilti HIT-RE 500 injection adhesive with Rebar application

    Precalculated values based on BS8110 with ACI 318: Concrete Splitting Criteriafor Standard application/simply supported elements

    Design Resistance for concrete grade (Fcu) =

    Steel yield strength =

    Installation condition =

    Temperature =

    30 N/mm²

    460 N/mm²

    dry concrete

    Range II (-40°C to +58°C)

    Note:Data and results must be checked for agreement with the actual existing conditions and for plausibility

    The calculation shown are proposals only and should be finally checked and approved by architect orengineer responsible for the project

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    bar size

    drill bit size

    edge distance

    bar to bar spacing

    length to develop yield

       d  e   f  o  r  m  e   d   h

       i  g   h   b  o  n   d  r  e   i  n   f  o  r  c   i  n  g   b  a  r  s

       l  o  a   d  s   i  n   [   k   N   /   b  a  r   ]   f  o  r  r  u

       l   i  n  g  v  a   l  u  e  s  s   t  e  e   l ,   b  o  n   d  a  n   d  c  o  n  c  r  e   t  e

      p  r  e  -   d  r   i   l   l  e   d   h  o   l  e   t  o   b  e  c   l  e  a  n  a   t   t   i  m  e  o   f   i  n  s   t  a   l   l  a   t   i  o  n

      a  n  c   h  o  r  a  g  e  :   l   i  n  s   t

    Ø

    D0

    Cs1

    s

    lb

    10

    12-14

    40

    50

    260.3

    25

    30-32

    62.5

    125

    813.5

    32

    39-42

    80

    160

    1041.3

    40

    48-52

    100

    200

    1301.6

    Embedment depth Design loads in [kN/bar]

    20

    25-28

    50

    100

    559.3

    16

    20-22

    40

    80

    416.5

    12

    16-18

    40

    60

    312.4

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    80100

    120

    140

    160

    180

    200

    220

    250

    300

    320

    350

    400

    450

    500

    550

    600

    700

    800

    900

    1000

    1100

    1200

    1300

    1400

    13.2

    15.9 19.0

    18.5 22.2

    21.1 25.4 33.8

    23.8 28.5 38.1

    26.4 31.7 42.3 49.2

    29.1 34.9 46.5 54.1

    33.0 39.7 52.9 61.5 66.1

    34.4 47.6 63.4 73.8 79.3

    34.4  49.5  67.7 78.7 84.6 108.3

    34.4 49.5 74.0 86.1 92.5 118.4

    34.4 49.5  84.6 98.4 105.7 135.3 169.2

    34.4 49.5 88.1  110.7 119.0 152.3 190.3

    34.4 49.5 88.1  123.0 132.2 169.2 211.5

    34.4 49.5 88.1  135.3 145.4 186.1 232.6

    34.4 49.5 88.1  137.6  158.6 203.0 253.8

    34.4 49.5 88.1 137.6  185.0 236.9 296.1

    34.4 49.5 88.1 137.6  211.5 270.7 338.4

    34.4 49.5 88.1 137.6 215.0  304.5 380.7

    34.4 49.5 88.1 137.6 215.0  338.4 422.9

    34.4 49.5 88.1 137.6 215.0  352.3  465.2

    34.4 49.5 88.1 137.6 215.0 352.3  507.5

    34.4 49.5 88.1 137.6 215.0 352.3  549.8

    34.4 49.5 88.1 137.6 215.0 352.3  550.5

    [mm][mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    Hilti HIT-RE 500 injection adhesive with Rebar application

    Precalculated values based on BS8110 with ACI 318: Concrete Splitting Criteria

    for Standard application/simply supported elements

    Design Resistance for concrete grade (Fcu) =

    Steel yield strength =

    Installation condition =

    Temperature =

    35 N/mm²

    460 N/mm²

    dry concrete

    Range II (-40°C to +58°C)

    Note:

    Data and results must be checked for agreement with the actual existing conditions and for plausibility

    The calculation shown are proposals only and should be finally checked and approved by architect or

    engineer responsible for the project

  • 8/20/2019 Hilti HIT System - Rebar Application

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    Hilti HIT-RE 500Hilti HIT Injection System

    for Rebar Applications

    bar size

    drill bit size

    chemical bond basedon ETA approval

    length to develop yield

       d  e   f  o  r  m  e   d   h   i  g   h   b  o  n   d  r  e   i  n   f  o  r  c   i  n  g   b  a  r  s

       l  o  a   d  s   i  n   [   k   N   /   b  a  r   ]   f  o  r  r  u   l   i  n  g  v  a   l  u  e  s  s   t  e  e   l ,   b  o  n   d  a  n   d  c  o  n  c  r  e   t  e

      p  r  e  -   d  r   i   l   l  e   d   h  o   l  e   t  o   b  e  c   l  e

      a  n  a   t   t   i  m  e  o   f   i  n  s   t  a   l   l  a   t   i  o  n

      a  n  c   h  o  r  a  g  e  :   l   i  n  s   t

    Ø

    D0

    Fbd,po

    lb

    10

    12-14

    6.8

    161.3

    25

    30-32

    6.2

    440.0

    32

    39-42

    5.7

    619.5

    40

    38-52

    4.5

    984.1

    Embedment depth Design loads in [kN/bar]

    20

    25-28

    6.2

    352.0

    16

    20-22

    6.2

    281.6

    12

    16-18

    6.8

    193.6

    [mm]

    [mm]

    [N/mm²]

    [mm]

    80

    100

    120

    140

    160

    180

    200

    220

    250

    300

    320

    350400

    450

    500

    550

    600

    700

    800

    900

    1000

    1100

    1200

    1300

    1400

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm][mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    21.3

    25.6 30.7

    29.9 35.8

    34.1  41.0 50.1

    34.4  46.1 56.3

    34.4 49.5 62.6 78.2

    34.4 49.5  68.8 86.0

    34.4 49.5  78.2 97.8 122.2

    34.4 49.5 88.1 117.3 146.6

    34.4 49.5 88.1 125.1 156.4 182.0

    34.4 49.5 88.1 136.9 171.1 199.134.4 49.5 88.1 137.6 195.5 227.5 224.4

    34.4 49.5 88.1 137.6 215.0 256.0 252.4

    34.4 49.5 88.1 137.6 215.0  284.4 280.5

    34.4 49.5 88.1 137.6 215.0  312.8 308.5

    34.4 49.5 88.1 137.6 215.0  341.3 336.6

    34.4 49.5 88.1 137.6 215.0 352.3 392.7

    34.4 49.5 88.1 137.6 215.0 352.3 448.8

    34.4 49.5 88.1 137.6 215.0 352.3  504.9

    34.4 49.5 88.1 137.6 215.0 352.3 550.5

    34.4 49.5 88.1 137.6 215.0 352.3 550.5

    34.4 49.5 88.1 137.6 215.0 352.3 550.5

    34.4 49.5 88.1 137.6 215.0 352.3 550.5

    34.4 49.5 88.1 137.6 215.0 352.3 550.5

    5.4 Precalculated value based on chemical bond

    Hilti HIT-RE 500 injection adhesive with Rebar application

    Precalculated values based on Chemical Bond Strengthfor Standard application/simply supported elements

    Design Resistance for concrete grade (Fcu) =

    Steel yield strength =

    Installation condition =

    Temperature =

    30 N/mm²

    460 N/mm²

    dry concrete

    Range II (-40°C to +58°C)

    Note:Data and results must be checked for agreement with the actual existing conditions and for plausibility

    The calculation shown are proposals only and should be finally checked and approved by architect orengineer responsible for the project

  • 8/20/2019 Hilti HIT System - Rebar Application

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    Hilti HIT-RE 500Hilti HIT Injection System

    for Rebar Applications

    bar size

    drill bit size

    chemical bond basedon ETA approval

    length to develop yield

       d  e   f  o  r  m  e   d   h

       i  g   h   b  o  n   d  r  e   i  n   f  o  r  c   i  n  g   b  a  r  s

       l  o  a   d  s   i  n   [   k   N   /   b  a  r   ]   f  o  r  r  u

       l   i  n  g  v  a   l  u  e  s  s   t  e  e   l ,   b  o  n   d  a  n   d  c  o  n  c  r  e   t  e

      p  r  e  -   d  r   i   l   l  e   d   h  o   l  e   t  o   b  e  c   l  e  a  n  a   t   t   i  m  e  o   f   i  n  s   t  a   l   l  a   t   i  o  n

      a  n  c   h  o  r  a  g  e  :   l   i  n  s   t

    Ø

    D0

    Fbd,po

    lb

    10

    12-14

    6.9

    158.8

    25

    30-32

    6.3

    433.2

    32

    39-42

    5.7

    610.0

    40

    38-52

    4.5

    966.4

    Embedment depth Design loads in [kN/bar]

    20

    25-28

    6.3

    346.6

    16

    20-22

    6.3

    277.3

    12

    16-18

    6.9

    190.6

    [mm]

    [mm]

    [N/mm²]

    [mm]

    80100

    120

    140

    160

    180

    200

    220

    250

    300

    320

    350

    400

    450

    500

    550

    600

    700

    800

    900

    1000

    1100

    1200

    1300

    1400

    [mm][mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    21.7

    26.0 31.2

    30.3 36.4

    34.4  41.6 50.8

    34.4  46.8 57.2

    34.4 49.5  63.5 79.4

    34.4 49.5  69.9 87.4

    34.4 49.5 79.4 99.3 124.1

    34.4 49.5 88.1 119.1 148.9

    34.4 49.5 88.1 127.1 158.8 184.8

    34.4 49.5 88.1 137.6 173.7 202.2

    34.4 49.5 88.1 137.6  198.6 231.0 227.9

    34.4 49.5 88.1 137.6  215.0  259.9 256.4

    34.4 49.5 88.1 137.6  215.0  288.8 284.8

    34.4 49.5 88.1 137.6  215.0  317.7 313.3

    34.4 49.5 88.1 137.6 215.0  346.6 341.8

    34.4 49.5 88.1 137.6 215.0 352.3  398.8

    34.4 49.5 88.1 137.6 215.0 352.3  455.7

    34.4 49.5 88.1 137.6 215.0 352.3  512.7

    34.4 49.5 88.1 137.6 215.0 352.3 550.5

    34.4 49.5 88.1 137.6 215.0 352.3 550.5

    34.4 49.5 88.1 137.6 215.0 352.3 550.5

    34.4 49.5 88.1 137.6 215.0 352.3 550.5

    34.4 49.5 88.1 137.6 215.0 352.3 550.5

    Hilti HIT-RE 500 injection adhesive with Rebar application

    Precalculated values based on Chemical Bond Strength

    for Standard application/simply supported elements

    Design Resistance for concrete grade (Fcu) =

    Steel yield strength =

    Installation condition =

    Temperature =

    35 N/mm²

    460 N/mm²

    dry concrete

    Range II (-40°C to +58°C)

    Note:Data and results must be checked for agreement with the actual existing conditions and for plausibility

    The calculation shown are proposals only and should be finally checked and approved by architect or

    engineer responsible for the project

  • 8/20/2019 Hilti HIT System - Rebar Application

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    Hilti HIT-RE 500Hilti HIT Injection System

    for Rebar Applications

    Concrete grade, f cu =

    Chemical Bond strength, d ,b =

    Bar diameter, Ø =

    Steel yield strength,  f yd  =

    edge distance, c =

    bar to bar spacing, s =

    Transverse reinforcement, Ktr =

    C =

    Splitting bond, sp,d =

    if, (C+ Ktr ) /Ø < 2.5 :

    if, (C+ Ktr ) /Ø > 2.5 :

    Parameters

    Installation condition =

    Temperature =

    Length to achieve yield =

    dry concrete

    Range II (-40°C to +80°C)

     f   yd     As

    min ( d ,sp ;  d ,b )  d s  

     Application condition

    Summary 

    * One number of Hilti HIT-RE 500 injection adhesive with rebar application is able to

    achieve tensile capacity of 34.4 kN at embement depth of 500 mm with edge distance

    of 40 mm and bar to bar spacing of 50 mm

    Loading table based on difference embedment depth

     30  N/mm²

    6.79  N/mm² (ETA 04/0027)

     10  mm

    460  N/mm²

     40  mm (min. edge distance 2.5Ø)

     50  mm (min. spacing 5Ø)

      0 ( assume no transerve

    reinforcement influence)

    min (S/2, c)

    3.91 N/mm² (Accordance to ACI 318,

    Concrete Splitting critieria)

    =  280.4 mm

    sp,d =

    sp,d =

    100  [mm] 12.3

    120  [mm] 14.7

    140  [mm] 17.2

    160  [mm] 19.6

    180  [mm] 22.1

    200 [mm] 24.5

    220 [mm] 27.0

    250 [mm] 30.7

    300 [mm] 34.4

    350  [mm] 34.4

    400  [mm] 34.4450  [mm] 34.4

    Ø

    D0

    10

    12-14

    bar size

    Drill bit size

       d  e   f  o  r  m  e   d   h   i  g   h   b  o  n   d  r  e   i  n   f  o  r  c   i  n  g   b  a  r  s

       l  o

      a   d  s   i  n   [   k   N   /   b  a  r   ]   f  o  r  r  u   l   i  n  g  v  a   l  u  e  s

      s   t  e  e   l ,   b  o  n   d  a  n   d  c  o  n  c  r  e   t  e

      p  r  e  -   d  r   i   l   l  e   d   h  o   l  e   t  o   b  e  c   l  e  a  n  a   t   t   i  m  e  o   f

       i  n  s   t  a   l   l  a   t   i  o  n

       E  m

       b  e   d  m  e  n   t   d  e  p   t   h   /  a  n  c   h  o  r  a  g  e  :   l   i  n  s   t

    5.5 Design example for HIT-RE 500

    Design Resistance for Hilti HIT-RE 500 injection adhesive with rebar diameter

    10mm based on BS8110 with ACI318, Concrete Spliting Criteria for Standard application/simply supported elements

    Note:Data and results must be checked for agreement with the actual existing conditions and for plausibility

    The calculation shown are proposals only and should be finally checked and approved by architect or

    engineer responsible for the project

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    Hilti HIT-HY 200Hilti HIT Injection System

    for Rebar Applications

    European

    Technical

     Approval

    ETA-08/0105

    EOTA – TR 023

    Bodycote-

    Warrington

    Report No. 166402

    SGK Report no: 02 015a

    WRASNSF

    MA3557/BANSI standard 61

    3rd party test lab Certificate available

    Criteria to check: Approval Ref. No: Approval

    Body

    “Work like cast-in” or better.

    base on approval data.

    5.6 Hilti specification guideline for HIT-RE 500

    HIT-RE 500

    HDM 500

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    Hilti HIT-HY 200Hilti HIT Injection System

    for Rebar Applications

    Concrete

    Small edgedistance

    and spacing

     Variableembedment

    depth

    CE

    conformity

    Fireresistance

    EuropeanTechnical Approval

     Approvedautomaticcleaning

    while drilling

    Corossiontested

    Benefits

    - Suitable for cracked and noncracked concrete C 20/25 to C 50/60.

    - Approved automatic cleaning with the use of the hollow drill-bit

    - High loading capacity, excellent handling

    - HY 200-R version with extended curing time for rebar applications

    - Small edge distance and anchor spacing possible

    - Large diameter applications

    - In service temperature range up to 120°C short term/72°C long term

    - Manual cleaning for anchor size Ø8 to Ø16 and embedment depth hef 

    non-cracked concrete

    - Embedment depth range: from 60 ... 160 mm for Ø8 to 128 ... 640 mm for Ø32

    Hilti HIT-HY 200-R

    500 ml foil pack

    (also available in 330 ml)

    Static mixer

    Rebar

     Approvals / certificates

    Description Authority / Laboratory No. / date of issue

    European technical approval a) DIBt, Berlin ETA-12/0083 / 2012-08-08

    ( HIT-HY 200-R )

    Fire test report

    a) All data given in this section according ETA-12/0083, issued 2012-08-08 andETA-11/0492, issued 2012-08-08.

    CSTB, Paris 26033756

    Setting details

     Anchor size Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø28 Ø32

    12 14 16 18 20 25 32 35 40

    (10)a) (12)a) (14)a)Nominal diameter of

    drill bit do [mm]

    Data according ETA-11/0493 and

    ETA-12/0084, issue 2012-02-06

    Setting details

    Installation equipment

     Anchor size Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø28 Ø32

    Rotary hammer

    Other tools

    TE 2 - TE 30

    Compressed air gun or blow out pump, set of cleaning brushes,

    dispenser

    TE 40 - TE 70

    6. HIT-HY 200

    6.1 Product information

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    Hilti HIT-HY 200Hilti HIT Injection System

    for Rebar Applications

    Working time and curing time for general condition

    Hilti HIT-HY 200-RTemperature of the

    base material

    -10 °C to -5 °C

    -4 °C to 0 °C

    1 °C to 5 °C

    6 °C to 10 °C

    11 °C to 20 °C

    21 °C to 30 °C

    31 °C to 40 °C

      3 hour 20 hour

      2 hour 7 hour

      1 hour 3 hour

     40 min 2 hour

     15 min 1 hour

      9 min 1 hour

      6 min 1 hour

    Working time in whichanchor can be inserted

    and adjusted twork

    Curing time before anchorcan be loaded tcure

    Bore hole drilling

    Drill hole to the required embedment depth with an appropriately sized Hilti

    TE-CD or TE-YD hollow drill bit with Hilti vacuum attachment. This drilling

    method properly cleans the borehole and removes dust while drilling.

     After drilling is complete, proceed to the “injection preparation” step in the

    instructions for use.

    The Hilti manual pump may be used for blowing out bore holes up to

    diameters do  ef  .

    Blow out at least 4 times from the back of the bore hole until return air

    stream is free of noticeable dust

    Brush 4 times with the specified brush size by inserting the steel brush Hilti

    HIT-RB to the back of the hole (if needed with extension) in a twisting

    motion and removing it.

    The brush must produce natural resistance as it enters the bore hole -- if

    not the brush is too small and must be replaced with the proper brush

    diameter.

    Blow out again with manual pump at least 4 times until return air stream is

    free of noticeable dust.

    Bore hole cleaning 

    Just before setting an anchor, the bore hole must be free of dust and debris.

    Drill Hole to the required embedment depth with a hammer drill set in

    rotation-hammer mode using an appropriately sized carbide drill bit.

    a) Manual Cleaning (MC) non-cracked concrete only 

      for bore hole diameters do  o 

    6.2 Setting instruction

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    Hilti HIT-HY 200Hilti HIT Injection System

    for Rebar Applications

    Compressed air cleaning (CAC)

    for all bore hole diameters d0 and all bore hole depth h0

    Injection preparation

    Inject adhesive from the back of the borehole without forming air voids

    Drill hole to the required embedment depth with an appropriately sized HiltiBlow 2 times from the back of the hole (if needed with nozzle extension)

    over the hole length with oil-free compressed air (min. 6 bar at 6 m³/h) until

    the compressor must supply a minimum air flow of 140 m³/hour.

    Brush 2 times with the specified brush size by inserting the steel brush Hilti

    HIT-RB to the back of the hole (if needed with extension) in a twisting

    motion and removing it.

    The brush must produce natural resistance as it enters the bore hole -- if

    not the brush is too small and must be replaced with the proper brush

    diameter.

    Blow again with compressed air 2 times until return air stream is free ofnoticeable dust.

    Tightly attach new Hilti mixing nozzle HIT-RE-M to foil pack manifold (snug

    fit). Do not modify the mixing nozzle. Observe the instruction for use of the

    dispenser. Check foil pack holder for proper function. Do not use damaged

    foil packs / holders. Swing foil pack holder with foil pack into HIT -

    dispenser.

    Discard initial adhesive. The foil pack opens automatically as dispensing is

    initiated. Depending on the size of the foil pack an initial amount of

    adhesive has to be discarded.

    Discard quantities are

    Inject the adhesive starting at the back of the hole, slowly withdrawing the

    to ensure that the annular gap between the anchor and the concrete iscompletely filled with adhesive along the embedment length.

    Overhead installation and installation with embedment depth hef > 250mm.

    For overhead installation the injection is only possible with the aid of

    extensions and piston plugs. Assemble HIT-RE-M mixer, extension(s) andappropriately sized piston plug. Insert piston plug to back of the hole and

    inject adhesive. During injection the piston plug will be naturally extruded

    out of the bore hole by the adhesive pressure.

     After injection is completed, depressurize the dispenser by pressing the

    release trigger. This will prevent further adhesive discharge from the mixer.

  • 8/20/2019 Hilti HIT System - Rebar Application

    21/3420

    Hilti HIT-HY 200Hilti HIT Injection System

    for Rebar Applications

    bar size

    drill bit size

    edge distance

    bar to bar spacinglength to develop yield

       d  e   f  o  r  m  e   d   h   i  g   h   b  o  n   d  r  e   i  n   f  o  r  c   i  n  g

       b  a  r  s

       l  o  a   d  s   i  n   [   k   N   /   b  a  r   ]   f  o  r  r  u   l   i  n  g

      v  a   l  u  e  s  s   t  e  e   l ,   b  o  n   d  a  n   d  c  o  n  c  r  e   t  e

      p  r  e  -   d  r   i   l   l  e   d   h  o   l  e   t  o   b  e  c   l  e  a  n  a   t

       t   i  m  e  o   f   i  n  s   t  a   l   l  a   t   i  o  n

      a  n  c   h  o  r  a  g  e  :   l   i  n  s   t

    Ø

    D0

    Cs1

    slb

    10

    12-14

    40

    50280.4

    25

    30-32

    62.5

    125876.2

    32

    39-42

    80

    1601121.5

    20

    25-28

    50

    100602.4

    16

    20-22

    40

    80448.6

    12

    16-18

    40

    60336.5

    [mm]

    [mm]

    [mm]

    [mm][mm]

    80

    100

    120

    140

    160

    180

    200

    220

    250

    300

    320

    Embedment depth Design loads in [kN/bar]

    12.3

    14.7 17.7

    17.2 20.6

    19.6 23.6 31.4

    22.1 26.5 35.3

    24.5 29.5 39.3 45.7

    27.0 32.4 43.2 50.3

    30.7 36.8 49.1 57.1 61.4

    34.4 44.2 58.9 68.5 73.6

    34.4  47.1 62.8 73.1 78.5 100.5

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    6.3 Precalculated value based on concrete splitting

      Hilti HIT-HY 200-R injection adhesive with Rebar application

      Precalculated values based on BS8110 with ACI 318: Concrete Splitting Criteria  for Standard application/simply supported elements

    Design Resistance for concrete grade (Fcu) =

    Steel yield strength =

    Installation condition =

    Temperature =

    30 N/mm²

    460 N/mm²

    dry concrete

    Range II (-40°C to +80°C)

    Note:Data and results must be checked for agreement with the actual existing conditions and for plausibility

    The calculation shown are proposals only and should be finally checked and approved by architect orengineer responsible for the project

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    Hilti HIT-HY 200Hilti HIT Injection System

    for Rebar Applications

    bar size

    drill bit size

    edge distance

    bar to bar spacing

    length to develop yield

       d  e   f  o  r  m  e   d   h   i  g   h   b  o  n   d  r  e   i  n   f  o  r  c   i  n  g

       b  a  r  s

       l  o  a   d  s   i  n   [   k   N   /   b  a  r   ]   f  o  r  r  u   l   i  n  g

      v  a   l  u  e  s  s   t  e  e   l ,   b  o  n   d  a  n   d  c  o  n  c  r  e   t  e

      p  r  e  -   d  r   i   l   l  e   d   h  o   l  e   t  o   b  e  c   l  e  a  n  a   t

       t   i  m  e  o   f   i  n  s   t  a   l   l  a   t   i  o  n

      a  n  c   h  o  r  a  g  e  :   l   i  n  s   t

    Ø

    D0

    Cs1

    s

    lb

    10

    12-14

    40

    50

    260.3

    25

    30-32

    62.5

    125

    813.5

    32

    39-42

    80

    160

    1041.3

    20

    25-28

    50

    100

    559.3

    16

    20-22

    40

    80

    416.5

    12

    16-18

    40

    60

    312.4

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    80

    100

    120

    140

    160

    180

    200

    220

    250

    300

    320

    Embedment depth Design loads in [kN/bar]

    13.2

    15.9 19.0

    18.5 22.2

    21.1 25.4 33.8

    23.8 28.5 38.1

    26.4 31.7 42.3 49.2

    29.1 34.9 46.5 54.1

    33.0 39.7 52.9 61.5 66.1

    34.4  47.6 63.4 73.8 79.3

    34.4 49.5  67.7 78.7 84.6 108.3

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

      Hilti HIT-HY 200-R injection adhesive with Rebar application

      Precalculated values based on BS8110 with ACI 318: Concrete Splitting Criteria

      for Standard application/simply supported elements

    Design Resistance for concrete grade (Fcu) =

    Steel yield strength =

    Installation condition =

    Temperature =

    35 N/mm²

    460 N/mm²

    dry concrete

    Range II (-40°C to +80°C)

    Note:

    Data and results must be checked for agreement with the actual existing conditions and for plausibility

    The calculation shown are proposals only and should be finally checked and approved by architect orengineer responsible for the project

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    Hilti HIT-HY 200Hilti HIT Injection System

    for Rebar Applications

    bar size

    drill bit size

    chemical bond based on

    ETA approvallength to develop yield

       d  e   f  o  r  m  e   d   h   i  g   h   b  o  n   d  r  e   i  n   f  o  r  c   i  n  g

       b  a  r  s

       l  o  a   d  s   i  n   [   k   N   /   b  a  r   ]   f  o  r  r  u   l   i  n  g

      v  a   l  u  e  s  s   t  e  e   l ,   b  o  n   d  a  n   d  c  o  n  c  r  e   t  e

      p  r  e  -   d  r   i   l   l  e   d   h  o   l  e   t  o   b  e  c   l  e  a  n  a   t

       t   i  m  e  o   f   i  n  s   t  a   l   l  a   t   i  o  n

      a  n  c   h  o  r  a  g  e  :   l   i  n  s   t

    Ø

    D0

    Fbd,po

    lb

    10

    12-14

    6.7

    164.3

    25

    30-32

    6.7

    410.7

    32

    39-42

    6.7

    525.7

    20

    25-28

    6.7

    328.6

    16

    20-22

    6.7

    262.9

    12

    16-18

    6.7

    197.1

    80

    100

    120

    140

    160

    180

    200

    220

    250

    300

    320

    Embedment depth Design loads in [kN/bar]

    20.9

    25.1 30.2

    29.3 35.2

    33.5 40.2 53.6

    34.4  45.2 60.3

    34.4 49.5 67.0 83.8

    34.4 49.5 73.7 92.2

    34.4 49.5  83.8 104.7 130.9

    34.4 49.5 88.1 125.7 157.1

    34.4 49.5 88.1  134.0 167.6 214.5

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    6.4 Precalculated value based on chemical bond

      Hilti HIT-HY 200-R injection adhesive with Rebar application

      Precalculated values based on Chemical Bond Strength  for Standard application/simply supported elements

    Design Resistance for concrete grade (Fcu) =

    Steel yield strength =

    Installation condition =

    Temperature =

    30 N/mm²

    460 N/mm²

    dry concrete

    Range II (-40°C to +80°C)

    Note:Data and results must be checked for agreement with the actual existing conditions and for plausibility

    The calculation shown are proposals only and should be finally checked and approved by architect or

    engineer responsible for the project

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    Hilti HIT-HY 200Hilti HIT Injection System

    for Rebar Applications

    bar size

    drill bit size

    chemical bond based on

    ETA approval

    length to develop yield

       d  e   f  o  r  m  e   d   h   i  g   h   b  o  n   d  r  e   i  n   f  o  r  c   i  n  g

       b  a  r  s

       l  o  a   d  s   i  n   [   k   N   /   b  a  r   ]   f  o  r  r  u   l   i  n  g

      v  a   l  u  e  s  s   t  e  e   l ,   b  o  n   d  a  n   d  c  o  n  c  r  e   t  e

      p  r  e  -   d  r   i   l   l  e   d   h  o   l  e   t  o   b  e  c   l  e  a  n  a   t

       t   i  m  e  o   f   i  n  s   t  a   l   l  a   t   i  o  n

      a  n  c   h  o  r  a  g  e  :   l   i  n  s   t

    Ø

    D0

    Fbd,po

    lb

    10

    12-14

    6.7

    164.3

    25

    30-32

    6.7

    410.7

    32

    39-42

    6.7

    525.7

    20

    25-28

    6.7

    328.6

    16

    20-22

    6.7

    262.9

    12

    16-18

    6.7

    197.1

    80

    100

    120

    140

    160

    180

    200

    220

    250

    300

    320

    Embedment depth Design loads in [kN/bar]

    20.9

    25.1 30.2

    29.3 35.2

    33.5 40.2 53.6

    34.4  45.2 60.3

    34.4 49.5 67.0 83.8

    34.4 49.5 73.7 92.2

    34.4 49.5  83.8 104.7 130.9

    34.4 49.5 88.1 125.7 157.1

    34.4 49.5 88.1  134.0 167.6 214.5

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

    [mm]

      Hilti HIT-HY 200-R injection adhesive with Rebar application

      Precalculated values based on Chemical Bond Strength

      for Standard application/simply supported elements

    Design Resistance for concrete grade (Fcu) =

    Steel yield strength =

    Installation condition =

    Temperature =

    35 N/mm²

    460 N/mm²

    dry concrete

    Range II (-40°C to +80°C)

    Note:

    Data and results must be checked for agreement with the actual existing conditions and for plausibility

    The calculation shown are proposals only and should be finally checked and approved by architect orengineer responsible for the project

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    Hilti HIT-HY 200Hilti HIT Injection System

    for Rebar Applications

    Concrete grade, f cu =

    Chemical Bond strength, d ,b =

    Bar diameter, Ø =

    Steel yield strength,  f yd   =

    edge distance, c =

    bar to bar spacing, s =

    Transverse reinforcement, Ktr =

    C =

    Splitting bond, sp,d =

    if, (C+ Ktr ) /Ø < 2.5 :

    if, (C+ Ktr ) /Ø > 2.5 :

    Parameters

    Installation condition =

    Temperature =

    Length to achieve yield =

    dry concrete

    Range II (-40°C to +80°C)

     f   yd     As

    min ( d ,sp ;  d ,b )  d s  

     Application condition

    Summary 

    * One number of Hilti HIT-HY 200 injection adhesive with rebar application is able to

    achieve tensile capacity of 34.4 kN at embement depth of 300 mm with edge distance

    of 40 mm and bar to bar spacing of 50 mm

     30  N/mm²

    6.67  N/mm² (ETA 12/0084)

     10  mm

    460  N/mm²

     40  mm (min. edge distance 2.5Ø)

     50  mm (min. spacing 5Ø)

      0 ( assume no transerve

    reinforcement influence)

    min (S/2, c)

    3.91 N/mm² (Accordance to ACI 318,

    Concrete Splitting critieria)

    =  280.4 mm

    sp,d =

    sp,d =

     80  [mm]

    100  [mm] 12.3

    120  [mm] 14.7

    140  [mm] 17.2

    160  [mm] 19.6

    180  [mm] 22.1

    200  [mm] 24.5

    220  [mm] 27.0

    250 [mm] 30.7

    300  [mm] 34.4

    320 [mm] 34.4

    Ø

    D0

    10

    12-14

    bar size

    Drill bit size

    Loading table based on difference embedment depth

       d

      e   f  o  r  m  e   d   h   i  g   h   b  o  n   d  r  e   i  n   f  o  r  c   i  n  g   b  a  r  s

       l  o  a   d  s   i  n   [   k   N   /   b  a  r   ]   f  o  r  r  u   l   i  n  g  v  a   l  u  e  s

      s   t  e  e   l ,   b  o  n   d  a  n   d  c  o  n  c  r  e   t  e

      p  r  e  -   d  r   i   l   l  e   d   h  o   l  e   t  o   b  e  c   l  e  a  n  a   t   t   i  m  e  o   f

       i  n  s   t  a   l   l  a   t   i  o  n

       E  m   b  e   d  m  e  n   t   d  e  p   t   h   /  a  n  c   h  o  r  a  g  e  :   l   i  n  s   t

    6.5 Design example for HIT-HY 200

      Design Resistance for Hilti HIT-HY 200-R injection adhesive with rebar diameter

    10mm based on BS8110 with ACI318, Concrete Spliting Criteria for Standard application/simply supported elements

    Note:Data and results must be checked for agreement with the actual existing conditions and for plausibility

    The calculation shown are proposals only and should be finally checked and approved by architect orengineer responsible for the project

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    Hilti HIT injection system

    for rebar applications

    25

    Hilti HIT Injection System

    for Rebar Applications

    Hilti HIT Injection System

    for Rebar Applications

    Criteria to check: Approval Ref. No: Approval

    Body

     

    E A 12/0083 

    EO A  – R 023

    CSTB Report No. 26033756

    SGK   R : 

    6.6 Hilti specification guideline for HIT-HY 200

    HIT-HY 200

    HDM 500

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    Basic of post-installed

    rebar connections

    Hilti HIT Injection System

    for Rebar Applications

    The outperforming HIT The extra-reliable HIT

    Hilti HIT-RE 500 Hilti HIT-HY 200

    Bond strength

    Permissible rebar diameter

    range

    8 – 40 mm 8 – 32 mm

    Working time in Malaysia 12 min 6 min

    Curing time in Malaysia 8 h 1 h

    Suitable for water-filled holes

    and underwater use

    Drilling method: hammer drilling

    Drilling method: diamond drilling

    (Coring)

    European Technical Approval

    (ETA)

    ETA-08/0105 ETA-12/0083

    Fire resistance tested and

    approved

     Yes

    No

    Legend:

    7. Differences of HIT-RE 500

    and HIT-HY 200

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    Basic of post-installed

    rebar connectionsHilti HIT injection system

    for rebar applications

    Hilti HIT Injection System

    for Rebar Applications

    The Hilti PROFIS Ferroscan software

    shows the position coverage and size of

    transverse and longitudinal reinforcement

    clearly.

    8. Hilti service for engineers

    Technical adviceHilti’s qualified engineers and technicians provide consulting, support and advice free ofcharge. They’ll be pleased to answer any question on the subject of post-installed rebar

    connections – on the phone, at your office or on site as per your convenience.

     Anchor Fastening Technology ManualThis technical manual provides a wealth of information and practical examples of post-

    installed rebar connections as well as all the technical data for the Hilti HIT system for your

    easy reference.

    User trainingBy providing special training, Hilti ensures that rebar installation personnel know how touse the HIT system in accordance with the proper procedures so that post-installed rebar

    connections can be made correctly.

    Pull-out testsHilti offers the possibility of carrying out on-site rebar pull-out tests to validate expected

    loads.

    Rebar analysisThe Hilti PS 200 Ferroscan System provides information about existing reinforcement by

    determining its position, diameter and depth of coverage without the need for destructive

    procedures such as removal of concrete. Hilti PROFIS Ferroscan software simplifies the job

    of analyzing the data obtained.

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    Basic of post-installed

    rebar connections

    Hilti HIT Injection System

    for Rebar Applications

    9. Hilti solutions for post-installedrebar connections

    DesignOur dedicated and professional engineers provide you comprehensive, technical

    and engineering advice, design proposals, technical seminars, on-site testing and

    installation guidance in your ofce or at your jobsite.

    DetectionFor the rapid detection, localization and documentation of reinforcement for the

    purpose of avoiding cutting through statically-relevant rebars. Also allows verification of

    reinforcement where plans no longer exist. (Ferroscan PS 200)

    DrillingDrill faster and more safely with Hilti combihammers and extra-rugged Hilti hammer drill

    bits or with Hilti high-performance diamond coring systems. (TE70, DD200)

    CleaningHilti HIT Profis Rebar sets keep all the required cleaning accessories conveniently at

    hand.

    Cutting

    Hilti angle grinders featuring Smart Power and fitted with Hilti AC-D cutting discs are

    ideal for cutting rebars to length. Alternatively, Hilti cordless reciprocating saws provide

    total mobility.

    SettingMake a quick, easy, professional job of post-installed rebar connections – with Hilti HIT

    injectable mortars and efficient Hilti dispensers.

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    Basic of post-installed

    rebar connectionsHilti HIT injection system

    for rebar applications

    Hilti HIT Injection System

    for Rebar Applications

    10. Frequently asked questions

    a.) Why is it important not only to specify mortar but the overall application? 

    Post-installed rebar connections typically have signicant embedment lengths. Theequipment used must therefore allow drilling to be carried out accurately, avoiding crossing

    with neighboring holes. If dust remains on the walls of the holes drilled, bond strength as

    specied cannot be achieved. The holes must therefore be properly cleaned along their

    entire length using a steel brush tted to an electric drill.

    Injection without creation of air pockets and bubbles is possible only when it’s done from the

    bottom of the hole and when mixer extensions and “piston” plugs are used. Air bubbles may

    cause pressure to build up when the rebar is inserted into the adhesive. This pressure can

    become so high that the adhesive is squirted out of the hole towards the worker, causing a

    hazard. Air can also inhibit proper curing of the adhesive and, last but not least, the presence

    of air impedes bonding, reducing the effective bonding length.

    b) What does a European Technical Rebar Approval attest to an adhesive? 

    The product has passed a number of acceptance tests proving that the behavior of post-installed rebar connections is at least comparable to that of cast-in-place rebar connections

    (comparable load transfer with a comparable load-displacement behavior) under various

    conditions.

    c.) Which conditions are assessed for a European Technical Rebar Approval? Bond

    strength in different grades of concrete, substandard hole cleaning, wet concrete, sustained

    load and temperature inuence, freeze-thaw conditions, different installation directions,

    maximum embedment depth, avoidance of air bubbles during injection, durability (corrosion,

    chemical attack).

    d.) The acceptance tests don’t include  re or fatigue loads. Can loads of this kind be

     taken up by post-installed reinforcement? 

    It’s true that the adhesive forms a layer between the concrete and rebar, which may

    result in cast-in-place and post-installed rebar connections having signicantly different

    characteristics under such conditions. Hilti has performed specic research on these loading

    conditions and can provide corresponding design recommendations.

    e.) What’s the main difference between cast-in-place and post-installed reinforcement?

    While detailing of cast-in-place reinforcement often requires bends or hooks or welded-on

    transverse reinforcement, post-installed reinforcement is limited to straight bar ends because

    only straight holes can be drilled.

     f.) What’s the advantage of the Hilti HIT Rebar Design Method for post-installed

    anchorage where depth is limited, e.g. when connecting a slab to a wall? 

    With cast-in reinforcement, anchorage length can be reduced by using hooks or weldedtransverse reinforcement, which is not possible with post-installed reinforcement. Hilti

    adhesives, however, usually provide higher bond strength than that specied in building

    codes for cast-in-place reinforcement. Since such applications have a large concrete cover,

    the designer can take advantage of the high bond strength of the adhesive by reducing the

    anchorage length signicantly.

    g.) How can moment-resisting connections be designed for post-installed

    reinforcement?

    Such connections normally require bends in the connecting reinforcement. The Hilti HIT

    Rebar Design Method includes a strut-and-tie model for the design of moment-resisting

    connections with post-installed straight bars anchored using Hilti adhesives. Laboratory

    tests have proven this model to be correct and it has been assessed by independent experts.

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    Basic of post-installed

    rebar connections

    Hilti HIT Injection System

    for Rebar Applications

    h.) How can concrete members under tension be connected using post-installed

    rebars?

    Reinforcement in such members is usually hooked back by bending it around the

    perpendicular reinforcement in the base member which, again, isn’t possible with post-installed reinforcement. As a highly experienced specialist in the eld of anchoring to

    concrete, Hilti is well qualied to provide recommendations on how these principles should

    be used to connect such members. It should be noted that due to the possibility of concrete

    cone breakout failure, the design of connections of this kind must take brittle failure mode

    into account as it is done in Hilti PROFIS Rebar 2.0

    i.) Can the post-installation technology also be used for shear reinforcement?

     Although this topic is still under research, Hilti already offers well-proven solutions for post-

    installed shear interface reinforcement and for post-installed punching shear reinforcement.

    Please ask Hilti Technical Service for details.

    Our qualified and experienced account managers, design engineers and customer

    service representatives are at your service. Anytime.

    For more information, please call us.

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    Basic of post-installed

    rebar connectionsHilti HIT injection system

    for rebar applications

    Hilti HIT Injection System

    for Rebar Applications

    • Baby G-Hotel, Penang

    • Bakun Dam, Sarawak

    • B. Braun Medical Industries, Penang

    • Berjaya Central Park, Kuala Lumpur• Capital Square, Kuala Lumpur

    • CIMB Tower (KL Sentral, Lot A), Kuala Lumpur

    • Custom & Immigration Quarantine Complex, Johor

    • Da:Men, Petaling Jaya

    • DNP Plaza, Kuala Lumpur

    • Electried Double Track Project

    • First Solar Malaysia, Kulim

    • Four Seasons Hotel, Kuala Lumpur

    • G-Hotel, Penang

    • Government Headquarter, Putrajaya

    • IB Tower, Kuala Lumpur

    • Icon City, Petaling Jaya

    • Icon Residence, Mont Kiara

    • Infenion, Kulim• Jaya One Building, Petaling Jaya

    • JKR Headquarter (KKR2), Johor

    • KLCC Convention Center, Kuala Lumpur

    • KL Monorail Project

    • KL Gateway, Kuala Lumpur

    • Kompleks Tabung Haji, Putrajaya

    • Kuala Lumpur International Airport (KLIA)

    • Kuala Lumpur International Airport 2 (KLIA2)

    • Kuantan Port Consortium Extension

    • KWSP Building, Alor Setar

    • Legoland Nusajaya, Johor

    • Light Rail Transit Extension

    • Manjung Power Plant

    • M City, Kuala Lumpur• Metro Rapid Transit Project

    • Mid Valley II

    • Nu Sentral (KL Sentral, Lot G), Kuala Lumpur

    • Pavillion, Kuala Lumpur

    • Penang Bridge 2nd Link (P2x)

    • Penang Bridge Extension

    • Pinewoods Iskandar Malaysia Studio, Johor

    • Prai Power Station

    • Public Mutual Tower, Kuala Lumpur

    • Queensbay Mall, Penang

    • Sepangga Bay, Sabah

    • SMART Tunnel, Kuala Lumpur

    • St. Regis (KL Sentral, Lot C), Kuala Lumpur

    • Sunway Pyramid Hotel, Petaling Jaya

    • Sunway Pyramid 2, Petaling Jaya

    • Sunway Velocity, Kuala Lumpur

    • Taiping Water Head Refurbishment, Perak

    • Tapah Prison, Perak

    • Teluk Gong Power Plant

    • The Troika, Kuala Lumpur

    • Times Square, Kota Kinabalu

    • Tropicana City, Petaling Jaya

    • Universiti Malaysia Sarawak, Sarawak

    • Uptown Residence, Petaling Jaya

    • Vale’s Iron Ore Distribution Hub, Perak

    • Vision City (Quill Mall), Kuala Lumpur

    • W Hotel, Kuala Lumpur

    KL Convention Centre,

    KL 

    Nu Sentral,

    KL 

    Queensbay Mall,

    Penang

    Mid Valley - The Gardens,

    KL 

    Government Headquaters,

    Putrajaya

    KL Pavilion, KL 

    11. Project reference in Malaysia

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    Basic of post-installed

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    Hilti HIT Injection System

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