Heat Treating Specialties - Annealing, Tempering, Stress Relieving, Normaliz-heat Treatement...
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Treating Specialties - Annealing, Tempering, Stress Relieving, Normalizing, Hardening, Quenching - Rhode Island Heat Treating Services
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Atmosphere Brazing &
Vacuum Heat Brazing
Surface Enhancement
Vacuum Oil/Gas Quench
Heat Treating Specialties
- Annealing
- Tempering
- Stress Relieving
- Normalizing
- Hardening
- Quenching
Heat Treating Specialties
ANNEALING (300 - 2250°F)
The purpose for this treatment is to remove stresses or soften the
material for improved mach inability or formability, alter the physical or
mechanical properties or produce a defined structure.
Process Anneal: (500 - 1400°F)
Low temperature anneal typically used for material (ferrous or
nonferrous) that is going to be reworked via cold rolling or drawing.
This type of anneal is also applied to material to improve formability
for forming/bending operations with reduced risk of distortion
associated with intercritical or full annealing.
Subcritical Anneal: (500 - 1400°F)
Annealing process conducted at a temperature below the lower critical
for ferrous material and below the full anneal temperature for
nonferrous materials. Also referred to as “process annealing”. This
anneal is used to restore ductility to the material for subsequent cold-
working/forming operations.
Intercritical Anneal: (1335 - 1600°F)
Annealing process typically applied to ferrous material heated to and
held at a temperature between the upper and lower critical
temperatures for ferrous materials.
Intermediate Anneal: (500 - 1400°F)
Annealing process conducted at a temperature below the lower critical
for ferrous material and below the full anneal temperature for
nonferrous materials. Also referred to as “process annealing”. This
anneal is used to restore ductility to the material between cold-
working or hot-working operations.
Recovery Anneal: (300 - 1000°F)
Annealing process typically applied to cold-worked material to reduce
residual stresses and recover ductility in the material. Temperatures
used are below those required for recrystallization or new grain
formation.
Recrystallization Anneal: (330 - 1450°F)
Annealing process typically applied to cold-worked metal to produce a
new grain structure without going through a phase change in the case
of ferrous materials.
Isothermal Anneal: (1300 - 1650°F)
Annealing process for ferrous materials partially of fully austenitize
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followed by slow cooling to below the lower critical temperature and
held for transformation to a soft, coarse pearlite (aggregate of ferrite
and iron carbide).
Spheroidize Anneal: (1200 - 1400°F)
Annealing process for ferrous materials (medium to high carbon, low
alloy steel) to produce a structure of globular carbides in a ferritic
matrix for improved formability and machining.
Full Anneal: (650 - 1650°F)
Annealing process for ferrous and nonferrous materials for producethe softest, stress-free structure for improved mach inability, cold-
workability, mechanical or electrical properties, and dimensional
stability. For ferrous materials, heat to above the upper critical
transformation temperature and hold to obtain full austenitization, and
slow cool to ambient temperature. For nonferrous materials, heat at
the specified alloy anneal temperature, hold for a specified time, and
furnace cool to ambient temperature.
Solution Anneal: (900 - 2250°F)
Annealing process for ferrous and nonferrous materials to produce a
solid solution of alloy elements for age-hardening or precipitation-
hardening, or improved machining, formability, and/or corrosion
resistance. This process is comprised of heating to a specified
temperature, holding for a specified time, and cooling rapidly toambient temperature. This process is typically the precursor to an
age-hardening operation for precipitation - hardenable alloys.
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TEMPERING (350°F - 1250°F)
This treatment follows a quenching or air cooling operation. Tempering
is generally considered effective in relieving stresses induced by
quenching in addition to lowering hardness to within a specified range,
or meeting certain mechanical property requirements.
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STRESS RELIEVING: (300 - 1400°F)Thermal Stress Relieving is generally applied to metallic materials that
have been cold-worked, formed, machined, flame-cut, or weld-
fabricated to reduce residual stresses for dimensional stability or
reduced risk of premature failure in service.
ASME Sect ion I: (900 - 1300°F)
Stress relieve/Post-Weld Heat Treat in accordance with ASME
Section I, PW-39 for carbon steel weldments.
ASME Sect ion VIII: (900 - 1300°F)
Stress relieve/Post-Weld Heat Treat in accordance with ASME
Section VIII, UCS-56 for carbon steel weldments.
AWS D1.1: (900 - 1200°F)
Stress relieve/Post-Weld Heat Treat in accordance with AWS D1.1,
5.8. for carbon steel or quench and tempered weldments.
Westinghouse 83030QA: (1175°F ± 25°F)
Westinghouse approved stress relieve procedure for carbon steel
welded structures.
General Electric P8A-AG1, P10G-AL-0003 & -0004: (1125 - 1275°F,
1125 - 1200°F, and 1250 - 1300°F)
General Electric approved stress relieve procedures for carbon steel.
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Treating Specialties - Annealing, Tempering, Stress Relieving, Normalizing, Hardening, Quenching - Rhode Island Heat Treating Services
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Standard Stress Relieve: (1100 - 1200°F)
Typically applied to ferrous materials to reduce residual stresses for
improved dimensional stability or reduced risk of premature failure in
service.
Low Temperature Stress Relieve: (325 - 775°F)
Typically applied to Stainless Steel and Aluminum Welded
Fabrications to reduce residual stresses with little or no effect of the
corrosion resistance and/or mechanical properties.
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NORMALIZING (1600 - 1800°F)
Normalizing is generally applied to ferrous materials to enhance the
mechanical properties of the material by refining the microstructure.
This treatment will in some instances improve mach inability and
machine finish. This treatment is sometimes used as precursor to
subsequent surface hardening to improve response to hardening, or to
provide desirable base substrate hardness.
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HARDENING (2250°F max)
Hardening via water-quench, oil-quench, forced- or still-air quench, or
aging results in improved mechanical properties, hardness, and
toughness of the alloy material.
Water Quench (Up to 2250°F) & Tempering (350 - 1200°F):
This process is applied to water-hardening medium carbon and low
carbon alloy grades of steel for improved strength, hardness, and
toughness in light to moderate sections sizes.
Oil Quench (Up to 2250°F) & Tempering (350 - 1200°F):
This process is applied to oil-hardening medium-to-high carbon and
medium-to-high carbon alloy grades of steel for improved strength,
hardness, and toughness in moderate to heavy section sizes.
Forced-Air Quench (Up to 2250°F) & tempering (350 - 1200°F):
This process is applied to medium carbon low alloy grades of steel for improved strength, hardness, and toughness with reduced risk of
distortion.
Still -Air Quench (Up to 2250°F) & Temper (350 - 1200°F):
This process is applied to air-hardening grades of steel for improved
strength, hardness, and toughness with reduced risk of distortion.
Age Harden ing (300 - 1400°F):
This process is applied to age-hardenable, or precipitation -
hardenable ferrous and nonferrous alloys for improved strength,
hardness, and toughness with reduced risk of distortion.
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QUENCHING (2250°F max)
Quenching is an integral part of hardening via water-quench, oil-
quench, forced- or still-air quench, solution anneal and age, resulting
in improved mechanical properties, hardness, and toughness of the
alloy material.
Water Quench (Up to 2250°F) & Tempering (350 - 1200°F):
Water quenching is applied to water-hardening medium carbon and
low carbon alloy grades of steel for improved strength, hardness, and
toughness in light to moderate sections sizes. This treatment is also
used in solution annealing of various ferrous and nonferrous alloys for
improved corrosion resistance, or as a precursor to precipitation or
age hardening.
7/25/2019 Heat Treating Specialties - Annealing, Tempering, Stress Relieving, Normaliz-heat Treatement Summaryt
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Treating Specialties - Annealing, Tempering, Stress Relieving, Normalizing, Hardening, Quenching - Rhode Island Heat Treating Services
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Oil Quench (Up to 2250°F) & Tempering (350 - 1200°F):
This process is applied to oil-hardening medium-to-high carbon and
medium-to-high carbon alloy grades of steel for improved strength,
hardness, and toughness in moderate to heavy section sizes.
Forced-Air Quench (Up to 2250°F) & Tempering (350 - 1200°F):
This process is applied to medium carbon low alloy grades of steel for
improved strength, hardness, and toughness with reduced risk of
distortion. This treatment is also used in solution annealing of various
ferrous and nonferrous alloys for improved corrosion resistance, or as
a precursor to precipitation or age hardening.
Still -Air Quench (Up to 2250°F) & Temper (350 - 1200°F):
This process is applied to air-hardening grades of steel for improved
strength, hardness, and toughness with reduced risk of distortion. This
treatment is also used in solution annealing of various ferrous and
nonferrous alloys for improved corrosion resistance, or as a precursor
to precipitation or age hardening.
Selective Quench (Up to 2250°F):
Selective quench is applied to parts requiring a select area to be
hardened without affecting the remainder of the part.
Time-Controlled Quench (Up to 2250°F):
Time-controlled quench is sometimes applied to crack sensitive parts.
This process comprises parts being quenched in a fast quenching
medium for a given time period before being quenched in a slower
quench medium to avoid cracking while maintaining maximum
hardness.
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