HANTECH - · PDF fileNot only for carbon steel and stainless steel heat exchangers, Hantech...

HANTECH

ISO 9001,14001 OHSAS 18001

http://hantechltd.com

■HEAD OFFICE 1234, Wonsan-Ri, Onsan-Eub, Ulju-Gun, Ulsan, Korea / Tel. 82-52-270-3810~4 / Fax. 82-52-270-3801~2■SEOUL OFFICE 8-1, Gumi-dong, Bundang-gu, Seongnam-si, Gyeonggi-do, Korea / Tel. 82-2-752-0701 / Fax. 82-2-752-0702■SALES CONTACT Tel. 82-52-270-3811 / E-mail. [email protected]

Serial No. 2010-058-01

Our CommitmentHantech is committed to delivering our customers' most critical equipmentmeeting expectations for quality, schedule and satisfaction.

Let’s Dream Together and Challenge to the Future with Hantech.

Top Company providing the Best Values to You! Welcome to Hantech.

Since being established in 1973, Hantech has put our utmost effort in manufacturing top quality petrochemicaland chemical process equipment that not only meets but exceeds the expectations of our customers.

We have consistently improved our design skills, management system and fabrication facilities to allow ourproducts to reach higher levels of sophistication. 3D modeling of equipment for upgrading design quality isnow possible with well-trained designers, and our PDM (Project Data Management) system will maximizethe work efficiency. In addition, we recently moved into a new shop in order to support rapid growth of ourcompany and meet ever increasing customer demands. As the result of continuous innovation, we have strongcompetitiveness in the chemical and petrochemical equipment fabrication, especially in the fields of non-ferrous,reactive metals (Ti, Zr, Ta), clads, cryogenic equipment and spherical storage facilities today.

Our company sprit is described by the motto “Dream together and Challenge to the future”. Based on ourmotto, Hantech’s management and employees work together as one, and we strive to develop our abilities tomeet the challenges that we will face in the coming years.

We are ready to support your business with finest, high-quality and high-technology products.At Hantech, we look forward to serving you and meeting your exact needs and specifications.

2012. 4

President’s Message

President

President Message _03

Company Information _04- Shop Layout _06- Profile _08- Organization _09- Company History _10- Philosophy & Vision _11

Major Products _12- Heat Exchangers _14- Special Heat Exchangers _16- Reactor & Pressure Vessels _18- Towers & Columns _20- Cryogenic Tank _22- Chemical Storage Tank _24- Vaporizer/ Module & Skid _25

Manufacturing Capabilities _26- Product Capacity _28- Design Ability _29- 3D Modeling _30- PDM System _31- Equipment & Machinery _32- Quality Policy _36- Test Equipment _37- Certificates Held _38- HSE _39

Contents

Company Information■ Shop Layout

■ Company Profile

■ Organization

■ Company History

■ Company Philosphy & Vision- Philosophy- Vision

Since being established in 1973,Hantech has provided high-quality chemical &petrochemical process equipment, cryogenicvessels and storage tanks to almost of major oiland gas companies. Our qualified engineeringand manufacturing capabilities will meet yourexact needs and assure your success.

Ⓕ RT RoomShop Size (W x L x H) 12 x 20 x 14 m

Ⓔ Painting ShopShop Size (W x L x H) 15.5 x 69.4 x 15.4 m

Ⓓ Alloy ShopShop Size (W x L x H) 24.4 x 176 x 21 m

Total Shop Area 110,000 m2

Under Roof Area 35,000 m2

Distance to Port 1 km

Heavy Duty ShopHeavy Duty ShopHeavy Duty ShopHeavy Duty ShopHeavy Duty ShopHeavy Duty ShopHeavy Duty ShopHeavy Duty ShopHeavy Duty ShopHeavy Duty ShopHeavy Duty ShopHeavy Duty Shop

Fabrication ShopFabrication ShopFabrication ShopFabrication ShopFabrication ShopFabrication ShopFabrication ShopFabrication ShopFabrication ShopFabrication ShopFabrication ShopFabrication ShopFabrication ShopFabrication ShopFabrication ShopFabrication ShopFabrication ShopFabrication ShopFabrication ShopFabrication ShopFabrication ShopFabrication Shop

Stainless Steel Shop












Alloy ShopAlloy ShopAlloy ShopAlloy ShopAlloy ShopAlloy ShopAlloy ShopAlloy ShopAlloy ShopAlloy ShopAlloy ShopAlloy Shop

Painting ShopPainting ShopPainting ShopPainting ShopPainting ShopPainting ShopPainting ShopPainting ShopPainting ShopPainting ShopPainting ShopPainting Shop

RT RoomRT RoomRT RoomRT RoomRT RoomRT RoomRT RoomRT RoomRT RoomRT RoomRT RoomRT Room

Tank Fabrication ShopTank Fabrication ShopTank Fabrication ShopTank Fabrication ShopTank Fabrication ShopTank Fabrication ShopTank Fabrication ShopTank Fabrication ShopTank Fabrication ShopTank Fabrication ShopTank Fabrication ShopTank Fabrication ShopTank Fabrication ShopTank Fabrication ShopTank Fabrication ShopTank Fabrication ShopTank Fabrication ShopTank Fabrication ShopTank Fabrication ShopTank Fabrication ShopTank Fabrication ShopTank Fabrication Shop

Heat TreatmentFurnaces Heat TreatmentFurnaces Heat TreatmentFurnaces Heat TreatmentFurnaces Heat TreatmentFurnaces Heat TreatmentFurnaces Heat TreatmentFurnaces Heat TreatmentFurnaces Heat TreatmentFurnaces Heat TreatmentFurnaces Heat TreatmentFurnaces Heat TreatmentFurnaces Heat TreatmentFurnaces Heat TreatmentFurnaces Heat TreatmentFurnaces Heat TreatmentFurnaces Heat TreatmentFurnaces Heat TreatmentFurnaces Heat TreatmentFurnaces Heat TreatmentFurnaces Heat TreatmentFurnaces Heat TreatmentFurnaces

WarehouseWarehouseWarehouseWarehouseWarehouseWarehouseWarehouseWarehouseWarehouseWarehouseWarehouseWarehouseWarehouseWarehouseWarehouseWarehouseWarehouseWarehouseWarehouseWarehouseWarehouseWarehouse

Pre-Fabrication ShopPre-Fabrication ShopPre-Fabrication ShopPre-Fabrication ShopPre-Fabrication ShopPre-Fabrication ShopPre-Fabrication ShopPre-Fabrication ShopPre-Fabrication ShopPre-Fabrication ShopPre-Fabrication ShopPre-Fabrication ShopPre-Fabrication ShopPre-Fabrication ShopPre-Fabrication ShopPre-Fabrication ShopPre-Fabrication ShopPre-Fabrication ShopPre-Fabrication ShopPre-Fabrication ShopPre-Fabrication ShopPre-Fabrication Shop

Moving ShelterMoving ShelterMoving ShelterMoving ShelterMoving ShelterMoving ShelterMoving ShelterMoving ShelterMoving ShelterMoving ShelterMoving ShelterMoving ShelterMoving ShelterMoving ShelterMoving ShelterMoving ShelterMoving ShelterMoving ShelterMoving ShelterMoving ShelterMoving ShelterMoving Shelter

Machining ShopMachining ShopMachining ShopMachining ShopMachining ShopMachining ShopMachining ShopMachining ShopMachining ShopMachining ShopMachining ShopMachining ShopMachining ShopMachining ShopMachining ShopMachining ShopMachining ShopMachining ShopMachining ShopMachining ShopMachining ShopMachining Shop

ⒺⒺⒺⒺⒺⒺⒺⒺⒺⒺⒺⒺⒻⒻⒻⒻⒻⒻⒻⒻⒻⒻⒻⒻ

Ⓒ Stainless Steel ShopShop Size (W x L x H) 27.9 x 176 x 21 m

Ⓑ Fabrication ShopShop Size (W x L x H) 24.4 x 176 x 21 m

Ⓐ Heavy Duty Shop Shop Size (W x L x H) 33.8 x 176 x 25 m

ⒷⒷⒷⒷⒷⒷⒷⒷⒷⒷⒷⒷⒶⒶⒶⒶⒶⒶⒶⒶⒶⒶⒶⒶ

ⒸⒸⒸⒸⒸⒸⒸⒸⒸⒸⒸⒸⒹⒹⒹⒹⒹⒹⒹⒹⒹⒹⒹⒹ

HANTECH LTD. 8 · 9

Organization

ManagementSupport Division

BusinessDivision

EngineeringDivision

ProductionDivision

QualityManagement

Division

PersonnelTeam

ChemicalBusiness Team

Basic Design Team

ProductionTeam

Quality AssuranceDepartment

ProcurementTeam

HSE Team

Detail Design Team 2

Financial Management

Team

TankBusiness Team

CustomerSupport Team

Detail Design Team 1

ProductionEngineering

Team

Quality ControlDepartment

President

Chairman

R&DCenter

PMDivision

New EnterpriseTeam

Welding TechTeam

Established •October 1973

Principal Business •Design and Fabrication of Chemical

and Petrochemical process equipment

- Heat Exchanger - Reactor

- Pressure Vessel - Tower & Column

•Cryogenic Equipment

- Cryogenic Vessel

- Cryogenic Storage Tank

- Cryogenic Transport Tank

•Chemical Storage Tank

Material Experience •Carbon Steel for High & Low Temp. Service•Low-Alloy Steel•Stainless Steel (Duplex, etc) with Clad•Copper & Copper Alloy Steel•Nickel & Nickel Alloy Steel (3.5%, 9%, etc.)•Hastelloy, Inconel•Titanium & Titanium Alloy Steel with Clad•Zirconium & Zirconium Alloy Steel with Clad

Fabrication Strengths •Zirconium and Zirconium Clad•Titanium and Titanium Clad•Hastelloy•Inconel and Incoloy•Other : Non-ferrous

Profile

Dream Together, Challenge to the Future

HANTECH LTD. 10 · 11

Company History

• 1973 Original Company established as the Machinery & Equipment Division of Korea Fertilizer Co., Ltd.

• 1984 Developed Semi-Auto welding technique for Tube to Tubesheet on Zirconium and Titanium H/EX.(Korea Patent)

• 1994 Corporate name changed to Samsung Fine Chemicals Company.

• 1997 Developed forming and flaring technique for lining and sleeve on Zirconium and Titanium clad equipment. (Korea Patent)

• 1998 Hantech spun off from Samsung Fine Chemicals Company.

• 1999 Renewal of ASME “U”, “U2” and “S” stamps.Acquired ISO 9001 certificate.Developed technique of electrical hot cycle test on explosive clad vessel. (Korea Patent)

• 2002 Acquired “DNV” certificate.

• 2003 Acquired “PED” certificate.

• 2004 Developed erection technique for liquefied gas field fabricated tank. (Korea Patent)

• 2005 Developed flexible insert pipe steel (Korea Patent)

• 2009 Renewal of “PED” certificate.

• 2010 Acqured ASME “N”, “NA” & “NPT” stamps.Acquired ISO 14001 and OHSAS 18001 certificate.

• 2011 Hantech Incorporated into Foosung Group.Renewal of ASME “U”, “U2” and “S” stamps. Renewal of “DNV” certificate.

• 2012 Operations relocated to new fabrication shop in Onsan.

Company Philosophy

VisionTop Manufacturing Company providing the Best Values to Customers

Amicable HANTECH•Work together as one for the common goals.•Respect, trust and love each other

Frugal HANTECH•Focus on the substantial management based on

diligence and sincerity•Have a sense of ownership for where you work.

Pioneering HANTECH•Lead changes, rather than just following changes.•Have an open mind to new ideas•Have a challenging spirit for the future.

Frugality

PioneeringAmity

Your Strong and Better Partner

•High Quality Products

•Most Reliable Service

•On Time Delivery

Back to the Basic

•Exceed Customer Expectations •High Employee Satisfaction•Safe and Clean Work

Environment

Maximize Company Value

•Modernization of Facilities•Technology Innovation•Research and Development

of High-edge Products

ContinuousDevelopment

MajorProducts

For almost 40 years,Hantech has been a true pioneer in the role ofengineering and fabricating chemical plantequipment and plant facilities. Our companyhas continuously grown over the years to serveboth local and overseas customers. Today andin the future, we promise our customers to meettheir demands for high quality and high per-formance.

■Heat Exchangers

■ Reactors & Pressure Vessels

■ Towers & Columns

■ Cryogenic & Chemical Storage Tanks- Cryogenic Tanks- Chemical Storage Tanks- Vaporizer- Module & Skid


With a fully equipped machine shop, Hantech is an excellent choice as a heat exchangerfabricator. We have special BTA drills that make accurate, smooth tubesheet holes andautomatic tube welding equipment to provide uniform, defect-free tube welds.

Heat Exchanger with Three Tube Bundles (3-CAR)(SA240-304H, SA516-70) for SM Process•Client : Samsung Total Petrochemical / Korea (2007)•Size : (23,82,25/20)T X ID 4,318 X L 41, 300 / 541 Ton

Heat Exchangers

Titanium Heat Exchanger (SA516-70/SA516-70+SB265-1) for PTA Process •Client : Heng Li Petrochemical Co.,Ltd / China (2011) •Size : (29+3/58/43)T x ID 3,200 X L 11,614 / 143 Ton (Each)

Stainless Steel Heat Exchanger (SA240-304H)•Client : Samsung Total Petrochemical / Korea (2007) •Size : (50/90/25)T X ID 2,844 X L 15,700 / 150 Ton

3.5% Ni Alloy Heat Exchanger (SA203-E)•Client : Qatar Liquefied Gas Company / Qatar (2006)•Size : (27/58)T X ID 5,000X L16,300 / 133 Ton

Alloy Steel Heat Exchanger (A516-70, A182-F11)•Client : Tianjin LG Bohai Chem. / China (2004)•Size : 36T X ID 2,550 X L 13,000 / 102 Ton

Titanium Clad Heat Exchanger (A516-60, A516-60+B265-1 Clad)•Client : PKN ORLEN S.A / Poland (2009)•Size : (15/20)+2T X ID 3,450/2,300 X L 1,340 / 64 Ton


Rod Baffle Heat Exchanger

SpecialHeat ExchangersNot only for carbon steel and stainless steel heat exchangers, Hantech hascontinually developed our own technologies for non-ferrous and reactivemetals over the years. We also have proven technologies for special typeheat exchangers such as Helixchanger and Breech-Lock closure.

Helixchanger

Breech Lock Closure-High Pressure Heat Exchanger Breech Lock (After Assembly)

Tantalum Heat Exchanger 3Car Heat Exchanger (Inner Bore W/D)


Titanium Clad Reactor (A516-70+B265-1 Clad)•Client : Yangzi Petrochemical / China (2005)•Size : (40+2)T X ID 4,500 X L 9,740 / 62 Ton

Reactors & Pressure VesselsHantech provides a wide range of specialized reactors and pressure vesselssuch as separators, drums and accumulators in all weldable materials.

First Titanium Clad Reactor made by Korean manufacturer (A516-70+265-1) For PTA Process •Client : Samsung Petrochemical Co., Ltd / Korea (2004) •Size : (46+2.5)T X ID 5,700 X L 16,400 / 160 Ton

Zirconium Tri Clad Reactor (A516-60+Ti-1+ZR-702 Clad)•Client : Samsung Fine Chemical / Korea (2009)•Size : T(22+3+2) x ID 2,000 x L 3,130STL / 10 Ton

Nickel Reactor (A516-70, A516-70+B162-N02200) For VCM Process•Client : Braskem S.A / Brazil (2011)•Size : T30/18 + 3 x ID2,800 x L7,826 / 68 Ton

Low Alloy Pre-Reformer (SA336-F22)•Client : Bangchak Petroleum Public Co., Ltd. / Thailand (2007)•Size : 118T X ID 2,100 x L 7,150 / 42 Ton

Ammonia Plant Discharge Separator (SA516-70N)•Client : Petrochemical Industries Design & Eng. (2010)•Size : 53T x ID1,800 x L6,310 / 17 Ton


Towers & ColumnsHantech has reliable experience for the fabrication of towers and columns. Weguarantee our services from fabrication to pre-commissioning for client's satis-faction.

MPC Reaction Tower (A516-70+304 Clad)•Client : Cheil Industries Inc. / Korea (2007)•Size : (23+3)T X ID 5,000 X L 47,330 / 180 Ton

Zirconium Tower (B551-702)•Client : Feicheng Acid Chemicals Co., Ltd / China (2004) •Size : 9.53T X ID 2,000 X L 43,518 / 25.4 Ton

Monel 400 Clad Tower (A516-70 + B127-400 Clad) For VCM Process•Client : TCI Sanmar Chemicals / Egypt (2009) •Size : (13+3.5)T x 1,600ID x 38,460L / 32 Ton •Use : VCM Process

Stainless Steel Tower (SA240-304)•Client : TOC Glycol Company Limited / Thailand (2005)•Size : 12,15T x 3,200ID x 38,920L / 59Ton

Stainless Steel Tower (SA240-304)•Client : TOC Glycol Company / Thailand (2005)•Size : 12~18T x 3,500ID x 61,500L / 122Ton


Cryogenic &Chemical Storage TanksWe design / fabricate / construct storage tanks in accordance with API 620 & 650, ASME, BS, AWWA, and otherinternationally-recognized standards.Through to our long experience, we have accumulated knowledge of engineering, fabrication, and construction ofCRT, DRT, FRT and Spherical Tank. Hantech is also well known for its expertise in cryogenic equipment & storagetank fabrication. The cryogenic tank for storing LIN, LOX, LAr, LPG, LNG, etc., requires specialized design to keepliquefied gas cold and materials that resist low temperature brittleness and fracture.

Business Field

Refinery Tank Farm(Chemical Storage Tanks)Cone Roof Tank(CRT), Dome RoofTank(DRT), Floating Roof Tank(FRT)

Cryogenic Storage TanksLiquid Nitrogen / Oxygen / Argon Tank (-196 ℃),LNG (-164℃), LPG (-45 ℃)Liquid Ethylene (-104 ℃)Liquid Ammonia (-38 ℃)Butane, Etc.

Spherical Storage

Package Equipment

Piping & Steel Structure

Vaporizer & Etc.

Refinery Tank Farm(Chemical Storage Tank)

High Pressure Cryogenic Tank with VacuumInsulated Type•Client : Lotte Daesan Petrochemical (Korea, 2007)•Volume : 460/30 m3

•Material : A240-304 / A283-C•Design Temperature / Pressure

: -196 ℃ / 36.033~3.073 kg/cm2 G.

The World Biggest Cryogenic Storage Tank•Client : POSCO (Korea, 2009) •Volume : 13,890m3

•Material : A240-304/A283-C •Design Temperature : -196℃•Design Pressure : 0.2 Kg/cm2G. •Contents : LIN

Cryogenic Flat Bottom Double Wall Storage Tank•Client : Air Products Korea (Korea, 2007) •Volume : Total 6,000 m3

•Temp. / Pressure : -196℃/0.2 ~ 0.4 kg/cm2G •Material : A240-304 / A283-C•Contents : LIN, LOX, LAr

Cryogenic Tank


Dome Roof Storage Tank•Client : Samsung Total Petrochemical / Korea (2010) •Size : 58,000 ID (2,324 Ton), Volume : 92,553 m3

•Design Temperature/Pressure : -15℃, 0.152 kg/cm2G, Contents : Butane

Water Bath Vaporizer (Steam Heated Type)•Client : POSCO (Korea, 2006), Material : A240-304 / A213-TP304•Size : ID1,180 x T14, 60,000NM3/Hr. 2 Set Contents LOX

Ambient Vaporizer•Client : POSCO (Korea, 2006),

Material : A6063-T5•Size : 2505 x 3705 X7450,

3,000NM3/Hr. x 10 SET •Contents : LAr

MARAFIQ STG Units 5&6 Project •Client : Siemens (KSA, 2011) •Material : 316L S.S + 304 S.S •Size : W5,700 X L15,000

Chemical Storage Tank Vaporizer

Module & Skid

Spherical Storage Tank•Client : Jordan Petroleum Refinery (2010) •Size : 20,000 ID (583 Ton), Volume : 4,188 m3

•Design Temp / Pressure: 29/60 ℃ / 14 kg/cm2G •Contents : LPG

Ammonia Storage Tank•Client : Samsung Fine Chemical / Korea (2005) •Volume : 14,100 m3, Materia l : A537 CL.1 •Design Temperature / Pressure : -38℃ / 0.1 Kg/cm2 G.

Manufacturing Capabilities

Our fabrication shops are equipped with mod-

ern equipment and machinery to handle allkinds of materials. Also, our design engineersare skilled in the application of various codesand standards to produce high quality, reliabledesigns. We are ready to serve you by providingcritical and durable equipment that meet exactyour requirements.

■ Product Capacity

■Design Ability

■ 3D Modeling

■ PDM System

■ Equipment & Machinery- Pre-Fabrication- Machining- Welding- Heat Treatment Furnace

& RT Room


Design AbilityHantech’s experienced engineers are capable of designing chemical and petrochemical equipment that meetcustomer’s various requirements. Advanced analysis for earthquake, vibration, transient, steady state, thermalstresses, etc is implemented using qualified techniques per the codes and standards. We have also developed our own software for special equipment such as spherical tank and various typesof cryogenic tank.

No Software Name Developed by Use

1 COMPRESS Codeware, USA (Ver.7200) Design of pressure vessels per ASME Sec.Ⅷ Div. 1&2

2 PV Elite Intergraph, USA (Ver.2012) Design of pressure vessels by ASME Sec.Ⅷ Div. 1&2 and PD 5500

3 Code Calc. Intergraph, USA (Ver.2012) Design of pressure vessels per ASME Sec.Ⅷ Div. 1

4 ETank Eware, USA (Ver.2000) API 650 & 620 : Design of storage tanks

5 HTRI HTRI, USA(Ver.6.0) Thermal design of heat exchangers

6 Nozzle PROPAULIN Research Croup, USA(Ver.8.5)

Stress analysis of nozzle loads.

7 ROD BafflePhillips Petroleum Company,USA (Ver.96.1)

Design of rod baffle heat exchangers

8 Solid Edge Siemens, Germany 3D Modeling

Design Software

Design Standard

1) ASME Section Ⅷ Div.1.2 5) JIS 8243, 8249 & 8270 9) Australian Standard (AS)2) ASME Section Ⅰ 6) PD 5500 10) Chinese Standard (GB)3) API Standard 620, 650 7) PED 97/23/EC 11) Russian Standard (GOST)4) TEMA 8) Indian Boiler Regulation (IBR)

Product CapacityWe have produced heat exchangers, pressure vessels, reactors, towers & columns and cryogenic equipmentat an ever increasing rate as our excellent reputation for high technology and competitive price spreadsthroughout the world. Our market is expanding continuously from a predominantly domestic to a mixed do-mestic & overseas to a predominantly overseas market.

Production Capacity for Static Equipment

Production Capacity for Cryogenic and Storage Tanks

Experienced Materials

DescriptionMax.

Inside DiameterMax.

LengthMax.

ThicknessMax.

Weight

Shell & Tube Heat Exchangers

8,000 mm 30,000 mm 250 mm 1,250 ton

Pressure Vessels /Reactors

10,000 mm 50,000 mm 250 mm 1,250 ton

Towers / Columns 10,000 mm 100,000 mm 250 mm 1,250 ton

Ferrous

Cabon Steel Killed Carbon Steel, HIC (Hydrogen Induced Cracking)

Low-AlloyCr-Mo (1.25Cr-0.5Mo, 2.25Cr-1Mo, 5Cr-1Mo, 9Cr-1Mo), Nickel (3.5%, 9%)

Stainless Steel & Duplex Auestenite, Martensite, Femite, Duplex, Super Duplex

Non-Ferrous

Nickel Alloy Nickel, Hastelloy, Monel, Inconel, Incoloy, 904L

Copper Alloy Cu-Ni (70:30, 90:10), Aluminum Bronze, Aluminum Brass

Special Alloy Titanium, Zirconium, Tantalum

Clad- Material SS-Clad, Ti-Clad, Zr-Clad, Tri (Ti+Zr) Clad

Description Max. Capacity Remark

CryogenicTank

Flat Bottom Type 15,000 m³Design Temperature

: down to -196 °C

Vacuum Type1,700 m³(at Field)

500 m³(in Shop)

Design Temperature : down to -196 °C

Storage Tank 100,000 m³ Field Fabrication

Spherical Tank 8,500 m³


PDM SystemHantech has adopted PDM (Product Data Management) system to track and control data related to projectmanagement. The PDM system improves work efficiency and shortens designing time as it makes possible1) to share information among all relative divisions, 2) to utilize design resources used in past projects.The use of PDM system will result in improved quality, flow and use of information related to the engineeringprocess. Based on PDM system, Hantech is able to meet the growing demands of ever more competitivebusiness environment, always raising the bar.

Purpose of PDM

Main Functions of PDM

We use “Solid Edge” designedby SIEMENS for 3D modelingof equipment. Solid Edge is themost complete hybrid 2D/3DCAD system that uses syn-chronous technology for accel-erated design, faster change,and improved imported reuse. With superior part and assem-bly modeling, drafting, trans-parent date management, andbuilt-in finite element analysis,Solid Edge eases the growingcomplexity of product data. Hantech’s design engineers

are very familiar with the software through continuous training and actual design experiences. Better andFaster, this can be possible with Hantech.

3D ModelingWe also provide 3D modeling for equipment using 3D CAD Parametric feature solid modeling software. It re-duces design mistakes and minimizes the need for re-work after equipment fabrication is completed. Also, it provides customers with the ability to provide feedback and to address potential problems early in the designstage.

Example of 3D modeling by Hantech

3D Modeling Software “Solid Edge”

PLMPlatform

PDMPlatform

CAD

BOM

CAD Data Management

Specifications Management

Design Change Management

SecurityManagement

Engineering Data &Drawing Management

Product Data & BOMManagement

Enhance Collaboration

Quality Improvement

Time Reduction

ImproveProductivity

Intellectual Property

Equipment & Machinery


Hantech has modern pre-fabrication and machining shops to carry out critical operations within the company.Tubesheets and baffles are precision-drilled on BTA and NC machines. high alloy, non-ferrous,Titanium and Zirconium parts are accurately prepared by water jet cutting.

Pre-Fabrication Machine

Machining Shop

Water Jet Cutting Machine •Max. Cutting Thickness : 100 mm

CNC Drill Master•Max. working dia : 5,000 mm •Max. drilling thickness : 100 mmCNC Plasma Jet Cutting Machine •Max. Cutting Thickness : 80 mm

Bending Roller •Max. thickness : 90 mm

Hydraulic Press•Pressing capacity : 1,500 Ton

Portable Lathe•Max. working dia : 2,500mm

CNC Drill Machine (Drill Master)•Max. working dia : 3,000 mm, •Max. drilling thickness : 400 mm

Vertical Lathe & Turning Machine•Max. working dia. : 4,500 mm

B.T.A & deep hole drilling machine•Max. working dia : 6,000 mm, Max. drilling thickness : 1,000 mm

Equipment & Machinery

Electroslag Welding (ESW)

Gas Tungsten Arc Welding (GTAW)


Hantech’s qualified welders are able to handle all types of materials raining from carbon steel to non-ferrousmetals and alloy steels. Our modern welding equipment including Submerged Arc Welding machines, CO2

gas welding machines, Plasma Arc welding machines, etc., enhance our welding capabilities.

Hantech has Heat Treatment Furnaces and RT Room. These facilities are directly connected from the fab-rication shops by moving rails, so products can be moved faster and safer. As a result, it allows moreefficient work flow.

Welding & Welding Equipment

Submerged Arc Welding (SAW) Tantalum Welding

Titanium Welding

Annealing furnace (Max. Temperature : 1,150 °C)

RT Room with moving bed

Heat Treatment Furnaces and RT Room

1) Inner size (W x H x L) : 7 x 7 x 17 m Max. Temperature : 1,150 °C (Car Type)

2) Inner size (W x H x L) : 13 x 14 x 20 m Max. Temperature : 700 °C (Batch Type)

•Nominal dimension (W x H x L): 12 x 14x 20 m •Max. Thickness : 203 mm(Tester : Linatron-M3)• Shooting Time : Less than 4 mins ( t150 )•3 MeV Use


Hantech’s Quality Policy Test EquipmentThe quality policy of Hantech Ltd. is to provide highly reliable and qualityproducts and services throughout design, production, and inspection,to final delivery.We established a Quality Management System in compliance with ISO9001: 2008, and PED 97/23/EC, and ML requirements as a means ofaccomplishing our company's quality policy.

Ⅰ. Implement, review effectiveness and suitability,and improve continuously the quality manage-ment system of our company.

Ⅱ. Establish measurable and attainable quality ob-jectives which shall be consistent with the qual-ity policy, and try our best to achieve theobjectives.

Ⅲ. Understand our quality policy; involve our sup-pliers in our quality policy, and work together toenhance customer's satisfaction.

Ⅳ. The quality management representative shallreport the performance of activity affectingquality to me periodically, after reviewing theimplementation of the quality management sys-tem and its results, for necessary action.

Main Policy

Measuring & Test Equipment

NDE FacilityNondestructive Testing Equipment (In house)

Continuous Improvement ofQuality Management System

Involvement of all Employees and Subsuppliers

Customer’s Satisfaction

Establishment of MeasurableQuality Objectives

Method Equipment Description Q'ty

X-Ray

Linatron M-3 1

RIGAKV 250kv 1

Toshiba EX-260GH 1

Gamma RayHojin 880D 4

Amersham 1

Magnetic Particle Nawoo MMP-B 4

Ultrasonic

Kraut Kramer USK8S 1

Olympus Epoch XT 5

Sonatest SS-140L 1

Equipment Description Q'ty

Universal testing machine 50 ton 1

Charpy impact testing machine 500J automatic system 1

Alloy analyzer spectrotest, niton xli818 2

Tele brineller 1

Hardness tester equotip 2

Vickers hardness tester 50kg.f 1

Helium leak detector unit:atm cc/sec 10-11 1

Roughness tester ±40 1

Adhesion tester 0~70 MPA 1

Dry film thickness gauge 0~1000 2

Bore scope 2

Dead weight tester 10~1000 kg/㎠ 1

Micro scope metallurgical MSL-TI 1

Dew point meter -80 ℃ 1

Handy vibrometer ACV 1

Densitometer 1

AC/DC clamp meter 5

Hydraulic testing pumpMax.800 kg/㎠ 1

Max.200 kg/㎠ 2

Thermometer -196 ℃ ~ 1300 ℃ 7

Black light SA-125, BS-200 4

Metallurgical polishing appratus 2

Tachometer SHIM-2U 2

Cylinder gauge 6~60mm 11

Ultrasonic thickness gauge 0.63`500mm 2

Vacuum pump for leak test 5 x 10-3 torr 6

Gas flow meter 1

Teledyne gauge for Vacuum 3

Health, Safety & EnvironmentHantech's commitment to environmental, health, and safety excellencecomplements our commitment to global sustainability with our own HSEDepartment.

Hantech is dedicated to operate in an environmentally, ethically and sociallyresponsible manner. This commitment includes maintaining safe facilities andoperations and providing goods that are safe and minimize environmental burdensthroughout their life cycle.

HSEWith its ISO 9001 certification and our dedication to excellence in quality control and assurance,Hantech strives every day to satisfy our clients with the quality of our products.

Even beyond this high level, we are constantly improving the performance of our equipmentthrough exclusive, patentable design upgrades. These developments put us in the position of aleading fabricator worldwide.

Based on our extensive experience and accumulated technology, Hantech will continue to developan outstanding quality system that can become the world's best.

Hantech follows company policies regarding environmental protection and health and safety.

These certifications to the ISO 14001 Environmental Management Standard and to theOHSAS18001 Occupational Health and Safety comply with Korean regulations and adopt inter-nationally recognized standards.

Certificates Held

PED by LLOYD (Europe) KEPIC

ISO 9001 ISO 14001 OHSAS 18001

DNVSEL for Pressure Vessel (China)

ASME U, U2, S, N, NA, NPT, R Stamp

HANTECH - · PDF fileNot only for carbon steel and stainless steel heat exchangers, Hantech...

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Transcript of HANTECH - · PDF fileNot only for carbon steel and stainless steel heat exchangers, Hantech...