Global trends in the packaging Industry - Schneider Electric · Global trends in the packaging...

Global trends in the packaging Industry

OEM Initi@tive

Monaco 2008Speaker : Andrea BARBOLINI

Managing Director ELAU Systems Italia S.r.l.

MT&S01

SCHNEIDER ELECTRIC - ELAU PACKAGING SOLUTIONS - ANDREA BARBOLINI 2

ELAU milestones in packaging automation

1994

ELAU introducedmechatronicsto packaging

1998

First dedicatedpackaging automationsystem, integratingmotion and logic

Specialist


Specialist

2003

Integration of roboticsin packaging machines

2005

New engineeringmethods enable software modularity

2007

Intelligent Servo Modules change the game

2008+

Continuous innovationto maintain yourcompetitive edge


Global market


Macro area of packaging marketWorldwide Packaging Machine Import (in US$)

1999 % 2002 % Δ%99/02 2004 % Δ% 02/04

EUROPE 4.420 52,20% 5.028 52,70% 13,76% 5.493 49,72% 9,25%

European Community 3.727 44,02% 4.074 42,70% 9,31% 4.349 39,36% 6,75%

Other European Countries 693 8,18% 954 10,00% 37,66% 1.144 10,35% 19,92%

AMERICA 2.332 27,54% 2.524 26,46% 8,23% 3.052 27,62% 20,92%

North America 1.862 21,99% 2.152 22,56% 15,57% 2.673 24,19% 24,21%

Centre-South America 470 5,55% 372 3,90% -20,85% 379 3,43% 1,88%

ASIA 1.358 16,04% 1.632 17,11% 20,18% 1.955 17,70% 19,79%

South-East Asia 587 6,93% 653 6,84% 11,24% 867 7,85% 32,77%

Other Asian Countries 771 9,11% 979 10,26% 26,98% 1.088 9,85% 11,13%

AFRICA 189 2,23% 199 2,09% 5,29% 297 2,69% 49,25%

AUSTRALIA & OCEANIA 168 1,98% 157 1,65% -6,55% 251 2,27% 59,87%

TOTAL 8.467 100,00% 9.540 100,00% + 12,67% 11.048 100,00% +15,81%


2008/2009 expectations

●

Europe and North America will grow steadily but slower. OEMs General Costs

are getting overall similar. End Users rising prices

for raw materials, packaging, energy, freight and warehousing are creating pressure on Machine

Builders for

the Right Innovation, Delivery Time, Integrated Solution, Innovative Service

Strategies and Tailored Solutions.

●

Emerging

markets

and especially the fastest

growing

ones, such as China and

India,

are clearly demanding large quantities which mean

Reliability, High

Speed and Integrated Support.

How can these requirements be fulfilled by your packaging machinery?


Food

Dairy

Beverage

Pharma- ceutical

Personal Care

HomeCare

Tissue and Paper

Tobacco Other


On-the-go consumers expect convenience, first and foremost. But the easier the package is to use, the more sophisticated is the underlying technology –

and

that goes for packaging machinery, too. Future Raw material and right Logistic

Systems

will dramatically affect the End-users results.

FOOD BEVERAGE

PHARMACEUTICAL

PERSONAL CARE

HOME CARE

TISSUE AND PAPER

DAIRY

TOBACCO

OTHER


The beverage industry is in transition. Increasinglymechatronic beveragemachine concepts arethe answer. Modular Mechatronic Concepts will improve Time to Market. Integration will reduce enviromental impact. Single innovative Machines will increase Life Time Products.

FOOD BEVERAGE

PHARMACEUTICAL

PERSONAL CARE

HOME CARE

TISSUE AND PAPER

DAIRY

TOBACCO

OTHER


In pharmaceuticals, it isessential to ensure safeproduction and to validateprocesses. Reliable changemanagement must beguaranteed in the SoftwareDevelopment Process. A complete automation system will improve Traceability

as well as

Remote and Service Support.

FOOD BEVERAGE PHARMACEUTICAL

PERSONAL CARE

HOME CARE

TISSUE AND PAPER

DAIRY

TOBACCO

OTHER


The more product variantsthere are, the higher is the SKUs value and the smaller the batch sizes. This increases the demand forproduction Flexibility. Only new Modular Machines can handle Shorter Product Life or subsequent changes in product packaging, thus offering Superior Packaging Solutions.


PERSONAL CARE HOME CARE

TISSUE AND PAPER

DAIRY

TOBACCO

OTHER


As long as new packagesand products attract consumers, product lifecycleswill keep shrinking. It takespushbutton changeovers

to

efficiently run sustainableconcentrates and standardsize bottles on the same line.


PERSONAL CARE

HOME CARE TISSUE AND PAPER

DAIRY

TOBACCO

OTHER


Tissue producers needmechatronic

packaging

machinery that can addsophisticated functionalitiesto their lines –

yet fit the

same footprint as before. Line Integration will improve Life-Time Machine and Single Unit Costs. Remote Service will improve Reliability

and Maintenance

Costs.


PERSONAL CARE

HOME CARE

TISSUE AND PAPER DAIRY

TOBACCO

OTHER


Dairy production has to benon-stop, round-the-clockto ensure uncompromisingproduct quality, not to mentionefficiency. That places an added value on consistentlyreliable packaging systems. Large-volume customers need High Speed, Low Unit costs, Enhanced Integration

and

smoother operation reducing waste and allowing more predictable, stable production.


PERSONAL CARE

HOME CARE

TISSUE AND PAPER

DAIRY TOBACCO

OTHER


Incredibly high speedsmake tobacco one of themost demanding productsto package. High Speed and Large Volumes need an International Partner

able to satisfy the OEMs Automation Requirements as well as End-User‘s requirements of Reliability.


PERSONAL CARE

HOME CARE

TISSUE AND PAPER

DAIRY

TOBACCO OTHER


Shorter product life cycles

Shorter PLC require more innovation power and flexibility (of the equipment)!

1880

...

1938 1970 1986 1994 1998 2000


Discounters on the rise in Europe

47,0

Sou

rce:

Han

del A

ktue

ll, 2

001

48,5

64,5

47,0

68,0

73,7

58,9

33,4

0

50

100

150

200

[Billion €]

1991 2001Hypermarkets

DiscountersSuper Markets

other retailers

Discounters require more packaging efficiency and effectiveness!


New technologies redesign the world including packaging

Shorter PLC require more innovation power and flexibility (of the equipment)!

Thin layerbattery

Innovative Packaging Solutions in Design, Materials and Enviroment


Conclusion

Fast production

Validation

Less Expensive

Customer needs

Short PLC

Material & Design

Right

Innovation

High Functionalities

Reliability

Safety

&

Certification

Time to Market

Tailored

Solutions

Environment impact

Flexibility

Fast reaction

Cost reduction

Perfect design

Easy to use

Ready future innovation

Results

Modularity


Only Schneider Electric provides modularity and flexibility

●

Smaller machine footprint

●

Shorter lead time

●

Reduced validation and commissioning

●

Extremely scalable, modular machine design


Get real

modularity

Modular machines

require new thinking!

●

Separate the machine into modules●

Software for independent units

●

Definition of interfaces●

Creating a toolbox

●

Predefined structures from the supplier●

Mechanical combination

●

Programming / Coding●

Diagnosis


1 consistent controller architecture+

1 software

framework

= Basis for mechatronic

modules+

Robotics

= highly flexible, modular packaging machine

Secondary Packaging

Grouping Cartoner

Infeed Dual Belt Robot Conv

Belt

Machine Level

Equipment

Module Level 1

Equipment

Module Level 2

Get real

modularity


Application example Modular Kinematics: Modularity as new design concept

Machines are besed on

„Mechatronic Modules“

Modular Hardware Modular Software

Dual Belt


Application example: Labelling

Flexibility means handling any kind of products


Application example: LabellingModularity means faster delivery time and cost reduction


Robotic and Logistic

“Robotic technology is reducing costs and improving efficiency.”

Charles Yuska/ CEO of PMMI


Integration of robots into the packaging process

Delta 2

GantryPortalArticulated arm

Delta 3 Scara


TogetherELAU provides more than 30 years of experience in automation technology. Since 1994, the company has focused its resources exclusively on the automation of packaging machines and has become one of the fastest growing automation suppliers in the industry.

ELAU is a company of Schneider Electric.

With sales of $25 billion Schneider Electric is one of the world‘s largest electrical suppliers providing a global support and service presence in 190 countries.


We are at your service. Always.If you need immediate assistance, count on our remote diagnostics anywhere in the world. If you need support on site, rely on our service team

and Schneider Electric’s support networkin 190 countries.

Care


We are more than a supplier –we are partners who understand ourcustomers.

We design the next wave of innovation, to anticipate the next trends in consumer markets. We understand.

Partners


There’s no substitute for experience: Competence means trust.With Schneider Electric, you’re always a step ahead.

Trust


Thanks!

Global trends in the packaging Industry - Schneider Electric · Global trends in the packaging...

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