GKN Aerospace · 3 GKN AEROSPACE OVERVIEW The leading global Tier 1 aircraft supplier Mexico 4...

GKN Aerospace The global technology partner to the aerospace industry

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GKN AEROSPACE OVERVIEW

GKN: A global engineering group

Every day at GKN…

We drive the

wheels of

hundreds of

millions of cars…

We help

thousands

of aircraft to fly…

And we deliver the

power to harvest

crops and move

earth.

In numbers

56,000 employees

Locations in more than 30 countries

£8bn sales

Sales by division

Driveline

(46%) Aerospace

(33%)

Land

Systems

(9%)

Powder Metallurgy

(12%)

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The leading global Tier 1 aircraft supplier

Mexico

4 locations

China

2 locations

Landing Gear

Electrical and Wiring

Services

Aerostructures

Office locations

USA

26 locations

Netherlands

7 locations 2 2 1 3

2 2

1 1

India

2 locations 1 1

Romania

2 locations 2

Turkey

1 location 1

Belgium

1 location

Canada

1 location

1

Singapore

1 location

Thailand

1 location

United Kingdom

8 locations

1 4 3

Sweden

4 locations 2

Norway

1 location

1

Germany

1 location 1

Engine Systems

Transparencies

and Special Products

13 1 2 7 1 2

2

1

1

1 2015 sales

£3 billion*

Number of employees

17,000

Number of locations

62 in 15 countries

* 2015 sales include Fokker

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Widest capabilities of any Tier 1

Fuselage, wing,

nacelle & pylon

Inflight opening

doors and

empennage

Static & rotating

structures

Titanium engine

inlet parts

Transparencies

Ice protection

systems

Lightweight missile

canisters

AEROSTRUCTURES ENGINE SYSTEMS SPECIAL PRODUCTS

Helicopter

landing gear

Composite

load carrying

landing gear

components

(drag brace)

Availability

services, MRO,

conversion and

completion for

mature and

legacy aircraft

WIRING INTER-

CONNECT SYSTEMS LANDING GEAR GLOBAL SERVICES

GLOBAL NO. 2 GLOBAL NO. 2 GLOBAL NO. 1 GLOBAL NO. 3 GLOBAL BRAND

Electrical Wiring

Interconnection

Systems (EWIS)

for aircraft and

aircraft engines

GLOBAL BRAND

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GKN Aerospace - structure

CEO

Engine Systems

Mike McCann

Senior Vice President

Special Products Group

Gavin Wesson

CEO Aerostructures

Europe

John Pritchard

CEO Aerostructures

North America

Mike Grunza

CEO Fokker

Technologies

Hans Büthker

CEO

GKN Aerospace

Kevin Cummings

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Leading the development of strategic technologies

Reduce weight

Reduce noise

More efficient aerodynamics

Reduce cost

Technology and industry

development in emerging countries

GKN Aerospace de-icing slats

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Additive Manufacture centres of excellence

Filton, UK

Powder bed

− Space components

− Commercial aircraft components

− Military aircraft components

St Louis, USA

Large scale deposition

− Engine interfacing structures

− Military aircraft wing spars

− High load path structures

Trollhättan, Sweden

Fine deposition

− Engine case reinforcement

− Flange deposition

View through viewing port

during operation of Arcam

EBM machine at GKN

Aerospace, Filton, UK

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Customer focus

Customer relationships

Risk and Revenue Sharing Partnerships (RRSP) on 25

engines

Growth

New plants close to our customers

Opening facilities in lower-cost regions

Acquisitions Applied technology

Investing in collaborative technology with customers

GKN Aerospace - Orangeburg

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Low cost sourcing

Mexico China

South

Africa

Romania

Israel

Singapore

India

Russia

Malaysia

Poland

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GKN Aerospace in summary

£3bn global business: 62 sites in 15 countries, employing

17,000 people

Leader in structures, engine systems, wiring,

transparencies, landing gear and servicing/MRO

Invests in leading edge technologies to bring customer-

valued innovation to market

Global footprint – close to customers and low-cost sourcing

GKN Aerospace Munich

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GKN Aerospace - Munich Site

In numbers:

Over 500 employees

Site area 35.000m²

85m€ sales

Scope of production:

Advanced Composite Manufacturing Capability

Integrated Engineering Process

Tool Design and Development

Assembly of Aeronautical and Space Structures

Contact:

GKN Aerospace Deutschland GmbH

Brunhamstrasse 21

81249 Munich

Germany

Email: [email protected]

Tel.: +49 (0)89 8715-0

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Assembly

A complete range of manufacturing expertise

Parts up to 11m x 3m

Range of cores to

suit product:

Honeycomb

Aluminium

Foam

Sandwich Structures UD Tape Monolithic

Panels with

integrated Stringer

Multi Spar Box

Structures

Single shot

autoclave cure

Automatically

tape laid

Invar mould tools

with

intensification

Filament Wound

Space Structures RTM Structures

Filament Winding

of CFRP in

individual tows or

UD tape

Low weight

applications

Close tolerance

and high accuracy

on interface

points (±0.01mm)

One shot co-cured

Prepreg multi-spar

integrated solution

Automatically tape

laid

Closed tooling

concept

Resin Transfer

Moulding

Primary Structure

up to 20mm thick

High tolerance

control on outer

surfaces

Metallic to

composite

Full

Interchangeability

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Equipment and Processes

Filament Winding

Auto Tape Layer

Autoclaves

5 Axis Machining

Water Jet Cutting Cutter

Ultrasonic

Inspection

Filament Winding

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GKN Engineering - A Global Organisation

Aerostructures Europe Engineering is part of

the Global GKN Aerospace Engineering

organisation.

Access to a broad spectrum of Aerospace

Engineering technologies and expertise.

Aerostructures

Engine Systems

Transparencies & Ice-Protection Systems

Wiring

Landing Gear

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GKN Engineering - Cradle to Grave Capability

GKN Aerospace - a provider of full life cycle Engineering

Concept phase;

Definition / Development phase;

DFMA

Data for Manufacture;

Qualification/Certification Testing;

Certification;

Series Production support;

In service Support;

Continuous Product Development.

Products include Aerostructures and Electrical, Fluid, Hydraulic & Pneumatics systems.

The majority of GKN’s Engineering programmes are full, end to end contracts.

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Test & Qualification

Bid Procedure Management

review & approval

Project initiation review & Joint

definition

Product scheming

Production development

Pre- Series production

Product Certification

Series Production

Project review

Start of

Project

Preliminary

Design

Review

Critical

Design

Review

Joint

Confidence

Test

Start of

Production

First Article

Inspection

Static Test

Design and Build - A Complete Product Lifecycle Capability

Series Manufacture Concepts Design Analysis Tooling & Prototypes

Concurrent development process, Manufacturing based Engineering, Design to Quality, Cost and Delivery

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A330/A340 Landing Flap

Wide Range of Design and Build Projects

Customer: Airbus Bremen

CFRP tape laid monolithic parts

120 parts per AC set

GKN holds ongoing MRB

authority for these parts

Global 7000/8000 Aileron Taurus Missile Wing

Customer: Triumph Aerostructures

One shot co-cured Prepreg multi-

spar integrated solution

GKN holds ongoing MRB authority

for these parts

Customer: MBDA

RTM wing assembled with a

machined aluminium hub

13 months from concept phase to

first delivery

In house testing of wing at sister

company in UK

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Research & Development

ooA Material Qualification Automated Machining & NDE Laser Surface Treatments

First industrial microwave

system

Out-of Autoclave material

processing

Adaptive tooling

developments

Microwave Curing

To be used for

composite repairs

Development

agreement with SLCR

for further laser ablation

investigation

Laser

2hrs

Hand

5hrs

In house

Research &

Development

capability

Integrated with

GKN Global

R&D Strategy

Data generation and

qualification for GKN use

Identification for new

application

Processing know how

Robotic for Laser Cutting &

Milling

Offline programming &

increased accuracy

Combination NDE methods

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Programmes - Airbus Single Aisle Family

Airbus Single Aisle Family

Rudder and VTP Spars

VTP Stringers

Landing Flap Spars

HTP Fairings

Main Landing Gear Fairings

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Programmes - Airbus Long Range Family

Rudder Skins

Airbus Long Range Family

Outer Landing Flap

VTP Leading Edges

VTP Stringers

Rudder Skins

Rudder and VTP Spars

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Programmes - A380

Airbus A380

VTP Ribs

Rudder Support Struts

Flap Spars

Flap Skins

Flap Track Beams

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Programmes - A350XWB

Airbus A350XWB

Inner Landing Flap Composites

Outer Landing Flap Composites

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Programmes - Global 7000/8000

Bombardier Global 7000/8000 Aileron

Customer Triumph Aerostructures

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Programmes - Various

RUAG - Dornier 228

Various Composite Parts

Airbus Defence and

Space - E3000

Solar Panels

Taurus - KEPD350

Wings

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Experienced first tier supplier for Aeronautical and Space Programmes

Highly integrated composite structures and assembly capability

Strategic focus on Empennage and Control Surface Products

In house engineering capability supported by global organisation

Summary

Thank you for your Attention!

GKN Aerospace · 3 GKN AEROSPACE OVERVIEW The leading global Tier 1 aircraft supplier Mexico 4...

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