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GKN Aerospace overview The most comprehensive global Tier 1 supplier
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  • GKN Aerospace overview The most comprehensive global Tier 1 supplier

  • 2

    GKN AEROSPACE OVERVIEW

    GKN: A global engineering group

    Every day at GKN

    We drive the

    wheels of

    hundreds of

    millions of cars

    We help

    thousands

    of aircraft to fly

    And we deliver the

    power to harvest

    crops and move

    earth.

    In numbers

    56,000 employees

    Locations in more than 30 countries

    8bn sales

    Sales by division

    Driveline

    (46%) Aerospace

    (33%)

    Land

    Systems

    (9%)

    Powder Metallurgy

    (12%)

  • 3

    GKN AEROSPACE OVERVIEW

    GKN Aerospace - The leading global Tier 1 aircraft supplier

    Mexico

    4 locations

    China

    2 locations

    Landing Gear

    Electrical and Wiring

    Services

    Aerostructures

    Office locations

    USA

    26 locations

    Netherlands

    7 locations 2 2 1 3

    2 2

    1 1

    India

    2 locations 1 1

    Romania

    2 locations 2

    Turkey

    1 location 1

    Belgium

    1 location

    Canada

    1 location

    1

    Singapore

    1 location

    Thailand

    1 location

    United Kingdom

    8 locations

    1 4 3

    Sweden

    4 locations 2

    Norway

    1 location

    1

    Germany

    1 location 1

    Engine Systems

    Transparencies

    and Special Products

    13 1 2 7 1 2

    2

    1

    1

    1

  • 4

    GKN AEROSPACE OVERVIEW

    Widest capabilities of any Tier 1

    Fuselage, wing,

    nacelle & pylon

    Inflight opening

    doors and

    empennage

    Static & rotating

    structures

    Titanium engine

    inlet parts

    Transparencies

    Ice protection

    systems

    AEROSTRUCTURES ENGINE SYSTEMS SPECIAL PRODUCTS

    Helicopter

    landing gear

    Composite

    load carrying

    landing gear

    components

    (drag brace)

    Availability

    services, MRO,

    conversion and

    completion for

    mature and

    legacy aircraft

    WIRING INTER-

    CONNECT SYSTEMS LANDING GEAR GLOBAL SERVICES

    GLOBAL NO. 2 GLOBAL NO. 2 GLOBAL NO. 1 GLOBAL NO. 3 GLOBAL BRAND

    Electrical Wiring

    Interconnection

    Systems (EWIS)

    for aircraft and

    aircraft engines

    GLOBAL BRAND

  • 5

    GKN AEROSPACE OVERVIEW

    GKN Aerospaces Growth Story

    Sales of around 700m in 2006 2.5bn

    at the end of 2015

    Track record of delivering on acquisitions:

    Volvo Aero (2012)

    Fokker Technologies (2015)

    and organic growth: $3.5bn of new

    business wins in 2015

    Content on-board 100,000 flights a day

  • 6

    GKN AEROSPACE OVERVIEW

    GKN Aerospace - structure

    CEO

    Engine Systems

    Mike McCann

    Senior Vice President

    Special Products Group

    Gavin Wesson

    CEO Aerostructures

    Europe

    John Pritchard

    CEO Aerostructures

    North America

    Mike Grunza

    CEO Fokker

    Technologies

    Hans Bthker

    CEO

    GKN Aerospace

    Kevin Cummings

  • 7

    GKN AEROSPACE OVERVIEW

    Leading the development of strategic technologies

    Thermoplastic composites

    15% weight saving compared to other

    composites on horizontal tailplane of

    AW169

    Advanced metallic structures

    Welding, analysis & material expertise

    means 10% weight saving on GTF engine

    cases

    Transparencies & coatings

    CrystalVue II coating offers up to 7 years

    extra window life

    Ice protection & detection

    Patented technology offers 50% de-ice

    power saving GKN Aerospace de-icing slats

  • 8

    GKN AEROSPACE OVERVIEW

    6 Sites focusing on major assemblies and components

    GKN Aerostructures Europe John Pritchard

    CEO

    Machining, Systems, Major Sub-assemblies and components, Additive

    Manufacture, research

    Composite Spar manufacture and Fixed Trailing Edge Assembly

    Composite components and assemblies, research

    Filton

    Western Approach

    Munich

    Mike

    Platt

    Mike

    Platt

    Dietmar

    Czaia

    Sub-Assembly and Fabrication Yeovil Eddie

    Jones

    Composite and metallic assemblies, winglets, nacelles, research, Cowes Garry

    Hernes

    Nacelle podding , Engine Integration Phoenix Garry

    Hernes

    Key Capabilities Site General Manager

  • GKN Aerospace Proprietary and Confidential

    GKN Aerospace Filton

  • 10

    GKN AEROSPACE OVERVIEW

    GKN Aerospace Filton

    Customers

    Airbus

    Dassault

    Triumph

    BAE Systems

    Programmes: Large Civil: Airbus A320 family, A330, A380, A350XWB, Boeing 787

    Military Transport: A400M

    Business Jet: Dassault Falcon 5X

    Military Fast Jet: Joint Strike Fighter

    Investment:

    > 40M capital investment since 2009

    Approx 25M projected over next 3 yrs

    Filton Engineering Centre established

    Over 200 design and engineering specialists

    People:

    Safety

    Employee engagement

    Education and Community support

    Apprenticeship programmes

  • 11

    GKN AEROSPACE OVERVIEW

    GKN Aerospace - Filton Overview

    >1,500 employees > 300M Sales

    10 Value Streams

    Wing Assembly Wing Systems Components

    Major structural assembly

    Metallic and Composite

    Automated and robotic assembly

    Full system capability hydraulic,

    pneumatic, fuel, anti-ice

    Electron beam welding, automated

    robotic welding and assembly

    Large structural and complex parts

    max 6m x 2m

    Hard and soft metal capability

    Business Support Capability

    Design - build capability

    Filton Engineering Centre

    Independent quality approvals

    Metrology and conformance engineering

    Additional capabilities through GKN network

  • 12

    GKN AEROSPACE OVERVIEW

    Components

    Value Streams

    Ribs

    5-axis machining of wing ribs for all major Airbus Aircraft

    A320, A330, A380, A400M

    Hard Metal

    Titanium machining 4/5 axis

    Small to medium sized parts

    Civil and Military customers

    Prismatics

    Small aluminium 4-axis machining

    Gear Rib

    A380 and A330 Gear rib machining

    Shared Services

    Chemical and heat treatments

    Paint shop

    Penetrant Flaw Detect

    Investment for REACH compliance

  • 13

    GKN AEROSPACE OVERVIEW

    Wing Assembly

    Value Streams

    A380

    A380 Fixed Trailing Edge Assembly

    A400M

    A400M Composite Fixed Trailing Edge Assembly

    Single Aisle

    Single Aisle Shroud Box Assembly

    Single Aisle Electrics

    Long Range Leading Edge

    Major sub-assemblies

    D-nose, Leading Edge

    Long Range Wingbox and Trailing Edge

    A330 Outer Wingbox assembly

    A330 Trailing Edge assembly

  • 14

    GKN AEROSPACE OVERVIEW

    Wing Systems

    Value Streams

    Hydraulics

    Small bore pipe bending and assembly

    Press Shop

    Electron Beam Welding

    Pneumatics

    Large bore ducts up to 8 diameter

    Naca Ducts

    Track Cans

    Fuel

    Bleed Air

    Pneumatics

  • 15

    GKN AEROSPACE OVERVIEW

    Investment in New Technologies

    Additive Manufacturing Centre of Excellence

    Powder Bed

    Electron Beam Melting

    Laser Melting

    Research and Operational Development Cells

    Primary Objectives

    Industrialisation of EBM certification and series manufacture

    Mature laser process and industrialise

    Advanced Assembly & Automation

    Advanced Joining, Forming & Fabrication

    Linear Friction Welding

  • 16

    GKN AEROSPACE OVERVIEW

    Site Tour

    Integrated Machining Facility

    A380 Fixed Trailing Edge

    Additive Manufacturing Centre

  • GKN Aerospace Proprietary and Confidential

    GKN Aerospace Western Approach

  • 18

    GKN AEROSPACE OVERVIEW

    GKN Aerospace - Western Approach Overview

    GKNs Centre of Excellence for major

    composite primary structure components

    Approx 235M invested in new state-of-the-art

    composite structures manufacturing and assembly facility

    Over 30,000m2 of floor space

    First Advanced Fibre Placement spar manufacture

    largest composite part in GKN

    First Fixed Trailing Edge automated moving assembly

    system

    Fully integrated product teams working closely with

    customer and supply chain

    Programmes

    A350 XWB Spar manufacture and Fixed Trailing Edge

    Assembly

    A400M Spar manufacture

  • 19

    GKN AEROSPACE OVERVIEW

    Outer Spar

    Mid Spar Inner Spar

    A350 Fixed Trailing Edge Design

    3 Spars total over 27m in length with an accuracy of +/- 0.3mm

    Total weight of spar carbon is 1230kg/aircraft

    FTE assembly weighs 1800kg

    The FTE is 7% of total wing weight and supports 10x its own weight

    First large Scale assembly operation undertaken by GKN