GF CUPID Series Manual V1.2.2 - Garz &...

CUPID SERIES · Manual For PCB revision 0.7 or for HW 1.1 or later

CUPID SERIES · Manual

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1 Important hints

Thank you very much for purchasing a Garz & Fricke product. Our products are dedicated to professional use and therefore we suppose extended technical knowledge and practice in working with such products.

The information in this manual is subject to technical changes, particularly as a result of continuous product upgrades. Thus this manual only reflects the technical status of the products at the time of printing. Before design-in the device into your or your customer’s product, please verify that this document and the therein described specification is the latest revision and matches to the PCB version. We highly recommend contacting our technical sales team prior to any activity of that kind. The attached documentation does not entail any guarantee on the part of Garz & Fricke GmbH with respect to technical processes described in the manual or any product characteristics set out in the manual. We do not accept any liability for any printing errors or other inaccuracies in the manual unless it can be proven that we are aware of such errors or inaccuracies or that we are unaware of these as a result of gross negligence and Garz & Fricke has failed to eliminate these errors or inaccuracies for this reason. Garz & Fricke GmbH expressly informs that this manual only contains a general description of technical processes and instructions which may not be applicable in every individual case. In cases of doubt, please contact our technical sales team. In no event, Garz & Fricke is liable for any direct, indirect, special, incidental or consequential damages arising out of use or resulting from non-compliancy of therein conditions and precautions, even if advised of the possibility of such damages.

Before using a device covered by this document, please carefully read the

Warranty hints, Application notes and finally the Safety instructions

in the annexes at the end of the document and the important hints outlined on this page.

Embedded systems are complex and sensitive electronic products. Please act carefully and ensure that only qualified personnel will handle and use the device at the stage of development. In the event of damage to the device caused by failure to observe the hints in this manual and on the device (especially the safety instructions), Garz & Fricke shall not be required to honour the warranty even during the warranty period and shall be exempted from the statutory accident liability obligation. Attempting to repair or modify the product also voids all warranty claims

Before contacting the Garz & Fricke support team, please try to help yourself by the means of this manual or any other documentation provided by Garz & Fricke or the related websites. If this does not help at all, please feel free to contact us or our partners as listed below. Our technicians and engineers will be glad to support you. Please note that beyond the support hours included in the Starter Kit, various support packages are available. To keep the pure product cost at a reasonable level, we have to charge support and consulting services per effort.

Shipping address:Garz & Fricke GmbH Tempowerkring 2 21079 Hamburg Germany

Support contact: Phone +49 (0) 40 / 791 899 - 30 Fax +49 (0) 40 / 791 899 – 39 Email [email protected] URL www.garz-fricke.com

© Copyright 2012 by Garz & Fricke GmbH. All rights are reserved. Copies of all or part of this manual or translations into a different language may only be made with the prior written approval.


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Content

1 Important hints 2

2 Introduction 4 2.1 Type plate and device information 4 2.2 Related documents and online support 4

3 Product description 5 3.1 Boxed design 5 3.2 Open frame design 6 3.3 Technical data (options are greyed out) 7 3.4 Mechanical properties 8 3.5 BIOS and operation systems 8 3.6 Internal battery 9 3.7 PCB design and connectors 10

4 Pin assignment and description 11 4.1 Ethernet/PoE (X24) 11 4.2 Power (X1) 11 4.3 Speaker (X9/X10) 11 4.4 USB - Host (X34) 11 4.5 USB - OTG (X20) 11 4.6 RS-232/MDB (X13) 12 4.7 CAN/RS-485 Interface (X39) 13 4.8 Digital I/O (X14) 14 4.9 Keypad/SPI (X21) 15 4.10 Internal Audio (X8) 16 4.11 Suppliers and sources 17

5 Hardware revision grid 18 5.1 Hardware Rev. 1.1 18 5.2 Hardware Rev. 1.2.0 18 5.3 Hardware Rev. 1.2.1 18 5.4 Hardware Rev. 1.3 19

6 Document revision history 19 Annexes1 A Model-specific documentation A I Additional interfaces and features A II Drawings B Common documention B I Warranty Hints B II Application Notes B III Safety Instructions B IV Trademarks and service marks C Certification C I EMC declarations 1 where applicable


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2 Introduction

This document is applicable for hardware revisions 1.1 or later of the CUPID SERIES and thereon based customized variants. Please note that customized variants might possibly not support all features listed herein.

Optional features are marked by an asterisk. “*” Custom features are documented in specific attachments.

For hardware version prior 1.1, please refer to the manual GF_CUPID_Series_Manual_V1.0.3.pdf on our FTP server. Please find the hardware version grid in chapter 5 Hardware revision grid.

2.1 Type plate and device information

For service and later identification of the device, the type plate contains important information, such as article numbers (linked to the PCB rev.), the order code and model name (which is valid for all PCB rev.) and the serial number, that identifies the exact device.

2.2 Related documents and online support

This document contains product specific information. Additional documentation is available for the use of embedded operating systems and the related tool chain and the RedBoot BIOS.

Title File Name Description RedBoot User Manual GF_RedBoot_User_Manual_Rnn.pdf Contains relevant information about BIOS,

boot logo, display settings, etc. Windows OS Manual GF_WindowsCE_Manual_Vn.n.pdf Contains information about Windows

Embedded CE, the tool chain, the development environment Visual Studio, Garz & Fricke tools, etc.

Linux OS Manual GF_Linux_Manual_Vn.n.pdf Contains information about Linux BSP, the tool chain, Qt, etc.

Support for your Garz & Fricke embedded device is available on the Garz & Fricke website. You may find a list of the documents available, as well as their latest revision and updates for your system:

Product Link to Garz & Fricke website CUPID SERIES http://www.garz-fricke.com/cupid-download


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3 Product description

CUPID is an Embedded System used as human machine interface (HMI) in various applications. Please refer to Annex B II Application Notes for further information. The system is equipped with a large number of industrial interfaces. A wide variety of options is available as well.

3.1 Boxed design

The following illustration shows the boxed version with 7” display and is meant for your orientation. For drawings, please refer to Annex A II Drawings for your product.

Aluminium frame Front cover Resistive touch Reset switch SD-card slot Power LED Connectors and interfaces Back cover 4x installation brackets Rubber fitting Fixation for internal Speaker Ground tags for Power/Digital/IO/CAN/RS485/RS232 Version with 5.7” display


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3.2 Open frame design

The following illustration shows the open frame version with 7” display and is meant for your orientation. For drawings, please refer to Annex A II Drawings.

Installation frame Display with resistive touch Reset switch SD-card slot Power LED Connectors and interfaces Back cover Fixation for internal Speaker Ground tags for Power/Digital/IO/CAN/RS485/RS232 Version with 5.7” display


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3.3 Technical data (options are greyed out) CPU Type Freescale ARM1136JF-STM i.MX35 Clock/Frequency 532 MHz Specifications 32 bit with MMU

16 KB L1 I-Cache and D-Cache 128 KB L2 Cache

Memory ROM 256 MB NAND-Flash RAM 128 MB DDR-SDRAM / 512 KB SRAM Storage Card Slot 4 bit MMC/SDIO/SD/SDHC up to 4 GB Graphics Controller Programmable LCD controller Resolution Up to 800 x 600 pixel Colours 16 bit (65,536 colours) Supported Orientation Horizontal/vertical LCD Display and Resistive Touch1 Size (inch / mm) 5.7 / 144 7.0 / 178 Display AM640480G2TNQW-T00H AM800480R2TMQW-T00H Width x Height (pixels) 640 x 480 (VGA) 800 x 480 (WVGA) Colours 262,144 Backlight Unit LED Luminance 400 cd/m² Active Area W x H (mm) 115.2 x 86.4 152.4 x 91.44 Viewing Direction 12 o’clock Viewing Angle (Typ.) 100° (V) / 140° (H) 120° (V) / 140° (H) Lifetime Backlight 20,000 h 30,000 h

Touch 1,000,000 (finger) touches Surface Properties Anti-glare

Hardness 3H Touch Technology Standard 4 wire resistive analogue

PCT * Type Single Touch Transmissivity ≥ 90 % Controller position On FPC Interface Internal I²C

Interfaces Network 1x 10/100 Mbit/s Ethernet (RJ45) Audio 16-bit 48 kHz, 1x1 Watt RMS (8Ω) Serial Interfaces 2x RS-232 (RX/TX/CTS/RTS)

1x RS-485, galv. isolated together with CAN MDB * 1x MDB instead of 2nd RS-232

USB 2.0 1x 12 Mbit/s Full-Speed Host (Type A) 1x 480 Mbit/s High-Speed OTG (Type Micro-AB) Max. output 500 mA

CAN Fieldbus 1x CAN (ISO/DIS 119898), galv. isolated together with RS-485 CAN2 * 2nd CAN instead of RS-485

Keypad/SPI/I²C Multiplexed Default Mode 1 Mode 2 Mode 3

1x 7x7 Keypad, 1x I²C 1x 4x4 Keypad, 1x I²C, 1x SPI 1x 8x8 1x 5x5 Keypad, 1x SPI

Speaker Speaker * 1x 300 mW (max. 600 mW) RMS (8Ω) on internal connector X9

Power Supply and Consumption Supply Nom. 12/24 V DC +/- 15% or PoE (Power over Ethernet), Range 10…30 V DC Consumption Examples typ. 214mA@24V max. display brightness, video playback from USB stick

typ. 187mA@24V max. display brightness, WindowsCE, no active application

Internal Backup Battery (RTC)

Type 3 V Li-Ion Type CR2032 Lifetime >10 years, depending on application

1 Display specification may vary due to customization. For further questions, please contact technical support.


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3.4 Mechanical properties Housing Metal parts 1.4016 high quality steel Thickness 0.75 mm Surface treatment Polished Front (boxed versions only) Frame Material 4 mm AlMg3 Surface treatment Natural anodized, E6/EV1 Décor cover Material Polyester film with antiglare coating

4C silk screen printing from behind Structured front coating

Thickness 180 µ Chemical Resistance Resistant to alcohols, dilute acids, dilute alkalis, esters,

hydrocarbons, ketones, household cleaning agents Dielectric strength 125 µ: 125 kV/mm (15.6 kV) / 175 µ: 105 kV/mm (18.4 kV) Surface resistivity > 1013 Ω/sq 500 Vd.c Switch life > 5 million flexes Pencil hardness 3H Maximum long term use temperature

@ low humidity (


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3.6 Internal battery

The internal baseboard is equipped with a Lithium battery (CMOS battery, type CR2032), which has a typical lifetime longer than 10 years. Typically we assemble one of the following batteries: Manufacturer Model Varta CR2032B Toshiba CR2032 Panasonic CR2032BE

Danger of explosion when replaced with wrong type of battery. Replace the battery only with a Lithium battery that has the same or equivalent type recommended by Garz & Fricke GmbH.

Do not dispose of used CMOS batteries in domestic waste. Dispose of the battery according to the local regulations dealing with the disposal of these special materials (e. g. to the collecting points for disposal of batteries).

3.6.1 Replacement of the internal battery

The internal battery is placed as per figure below. For replacement, the SD-card and the back cover have to be removed. The device shall be opened by authorized and skilled personnel only.

Danger of electric hazard! First before opening, please make sure that the unit is completely disconnected from any power supply, direct or indirect. In order to remove the back cover all other connectors must be removed as well. Please make sure that the SD-card has been removed as it blocks the cover. Furthermore take care about the socket and connectors. Especially the micro-USB connector might be damaged easily.

Position of the battery 4 screws of back cover Please remove SD card first!

3.6.2 Battery protection circuit


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3.7 PCB design and connectors 3.7.1 Standard assembly

Pos. Description Pos. Description

1 Ethernet/PoE (X24) 8 USB-Host (X34) 2 Power (X1) 9 USB-OTG (X20/X32) 3 Digital I/O (X14) 10 SD card reader (X31) 4 CAN/RS-485 (X39) 11 Reset 5 Speaker (X9/X10) 12 Clear all 6 Keypad/SPI/I²C (X21) 13 Power LED 7 RS-232/MDB (X13) 14 Internal Audio (X8)

3.7.2 Sideways USB instead of SD-Card *

Pos. Description

8 USB-Host (X101) 9 USB-OTG (X22/32) 10 Without SD card reader


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4 Pin assignment and description 4.1 Ethernet/PoE (X24)

Pin Name Description Level 1 Tx+ 2 Tx- 3 Rx+ 4 SPARE1 Power Supply (PoE) 5 SPARE1 Power Supply (PoE) 6 Rx- 7 SPARE2 Power Supply (PoE) 8 SPARE2 Power Supply (PoE)

Header: RJ45

4.2 Power (X1)

Pin Name Description Level 1 GND Ground 2 Vcc_In Input voltage 12/24V

Header: Molex_43045-0200 Micro-Fit 2p Plug: Molex_43025-0200 Micro-Fit 2p, crimp contact Molex 43030-0007

4.3 Speaker (X9/X10)

external (X9)

Pin Name Description Level 1 VO+ Speaker out + 2 VO- Speaker out -

Header: JST S2B-PH-SM3-TB, side entry, RM = 2.0, 2-pin Plug: JST PHR-2, crimp contact BPH-002T-P0.5S

internal (X10)

Pin Name Description Level 1 VO- Speaker out - 2 VO+ Speaker out +

Header: JST B2B-ZR-SM4-TF, top entry, RM = 1.5, 2-pin Plug: JST ZHR-2, crimp contact SZH-002T-P0.5

4.4 USB - Host (X34)

Pin Name Description Level 1 Vcc Power supply 5 V 2 D- Data minus 3 D+ Data plus 4 GND Ground

Header: USB Type A

4.5 USB - OTG (X20)

Pin Name Description Level 1 Vcc Power supply 5 V 2 D- Data minus 3 D+ Data plus 4 ID Device ID 5 GND Ground

Header: Micro-USB Type AB


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4.6 RS-232/MDB (X13) 4.6.1 RS-232/RS-232

Pin Name Description Level 1 GND Ground 2 RS232_TXD1 Port#1: Transmit data (Output) 3 RS232_RXD1 Port#1: Receive data (Input) 4 RS232_RTS1 Port#1: Request-to-send (Output) 5 RS232_CTS1 Port#1: Clear-to-send (Input) 6 GND Ground 7 RS232_TXD2 Port#2: Transmit data (Output) 8 RS232_RXD2 Port#2: Receive data (Input)

9 RS232_RTS2 Port#2: Request-to-send (Output) 10 RS232_CTS2 Port#2: Clear-to-send (Input)

Header: Molex_43045-1000_Micro-Fit_10p Plug: Molex_43025-1000_Micro-Fit_10p, crimp contact Molex 43030-0007

4.6.2 RS-232/MDB *

Pin Name Description Level 1-6 Identical to standard (pls. see 4.6.1.) 7 MDB_TXD MDB: Transmit data (Output) 8 MDB_RXD2 MDB: Receive data (Input)

9 MDB_WakeUp MDB: WakeUp Signal (Output) 10 n.a.


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4.7 CAN/RS-485 Interface (X39) 4.7.1 CAN/RS-485

Pin Name Description Level 1 GND_CAN_RS485 Ground for CAN and RS485 group 2 CAN1_TERM To enable CAN1-Termination, bridge with

CAN1_H

3 CAN1_H CAN bus 1 high 4 CAN1_L CAN bus 1 low 5 CAN1_TERM To enable CAN1-Termination, bridge with

CAN1_L

6 RS485_TERM To enable RS485-Termination: bridge with RS485_A

7 GND_CAN_RS485 Ground for CAN and RS485 group 8 n.a. 9 RS485_Y TX+ 10 RS485_Z TX- 11 RS485_A RX+

To enable Half-Duplex: bridge with RS485_Y

12 RS485_B RX- To enable Half-Duplex: bridge with RS485_Z

Header: Molex_43045-1200_Micro-Fit_12p Plug: Molex_43025-1200_Micro-Fit_12p, crimp contact Molex 43030-0007

4.7.2 CAN1/CAN2 *

Pin Name Description Level 1-5 Identical to standard (pls. see 4.7.1.) 6 n.a. 7 GND_CAN_RS485 Ground for CAN group 8 CAN2_TERM To enable CAN2-Termination, bridge with

CAN2_H

9 CAN2_H CAN bus 2 high 10 CAN2_L CAN bus 2 low 11 CAN2_TERM To enable CAN2-Termination, bridge with

CAN2_L

12 n.a.


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4.8 Digital I/O (X14)

Pin Name Description Level 1 DIG_IN1 Input 1 0V Low Typ. 8.3

mA / 24V2 DIG_IN2 Input 2 3-36V High 3 GND_DIO Ground for digital IO group 4 GND Common ground, can be

bridged with GND_DIO, when galvanic isolation is not required

5 DIG_OUT1 Output 1 0V Low Max. 800 mA / 24V6 DIG_OUT2 Output 2 Vcc_DIO High

7 Vcc_DIO Supply input for digital IO group


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4.9 Keypad/SPI (X21) 4.9.1 Keypad/SPI/I²C, multiplexed

Pin Name Description Level

Default mode Mode 1 1 GND Ground Ground 2 GND Ground Ground 3 KP_ROW0 Keypad row 0 Keypad row 0 4 KP_COL0 Keypad column 0 Keypad column 0 5 KP_ROW1 Keypad row 1 Keypad row 1 6 KP_COL1 Keypad column 1 Keypad column 1 7 KP_ROW2 Keypad row 2 Keypad row 2 8 KP_COL2 Keypad column 2 Keypad column 2 9 KP_ROW3 Keypad row 3 Keypad row 3 10 KP_COL3 Keypad column 3 Keypad column 3 11 KP_ROW4 I²C2 SDA I²C2 SDA 12 KP_COL4 I²C2 SCL I²C2 SCL 13 KP_ROW5_DMA Keypad row 5 SPI Interrupt Request 14 KP_COL5_SS1 Keypad column 5 SPI Slave Select 1 15 KP_ROW6_MISO Keypad row 6 SPI Master in Slave out 16 KP_COL6_MOSI Keypad column 6 SPI Master out Slave in 17 KP_ROW7_SLK Keypad row 7 SPI Serial Clock 18 KP_COL7_SS0 Keypad column 7 SPI Slave Select 0 19 GND Ground Ground 20 GND Ground Ground

Header: JST SM20B-SRDS-G-TF, side entry, RM = 1.00 Plug: JST SHDR-20V-S-B, crimp contact: SSH-003GA-P0.2

4.9.2 Keypad/SPI, multiplexed 1 *

Pin Name Description Level

Mode 2 Mode 3 1-10 Identical to standard (pls. see 4.9.1.) 11 KP_ROW4 Keypad row 4 Keypad row 4 12 KP_COL4 Keypad column 4 Keypad column 4 13 KP_ROW5_DMA Keypad row 5 SPI Interrupt Request 14 KP_COL5_SS1 Keypad column 5 SPI Slave Select 1 15 KP_ROW6_MISO Keypad row 6 SPI Master in Slave out 16 KP_COL6_MOSI Keypad column 6 SPI Master out Slave in 17 KP_ROW7_SLK Keypad row 7 SPI Serial Clock 18 KP_COL7_SS0 Keypad column 7 SPI Slave Select 0 19 GND Ground Ground 20 GND Ground Ground

1 R214 and R215 will not be assembled


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4.10 Internal Audio (X8)

Pin Name Description Level1 MICP Microphone signal 2 MICGND Microphone ground 3 LINE_IN_L Line in, left channel 4 GND Ground shielding 5 LINE_IN_R Line in, right channel 6 GND Ground shielding 7 LINE_OUT_L Line out, left channel 8 GND Ground shielding 9 LINE_OUT_R Line out, right channel 10 GND Ground shielding Header: Molex 53398-1071, top entry, RM = 1.25 Plug: Molex 51021-1000, cable crimp/open wire 06-66-0015


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4.11 Suppliers and sources

Models and types of connectors respectively plugs related to CUPID are listed in 3.7 PCB design and connectors. Due to the purchasing situation at time of production, connectors of other brands could be used instead. For purchasing these parts, we recommend the following suppliers:

http://de.farnell.com http://de.digikey.com


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5 Hardware revision grid

This document is applicable for all products listed below. Please note that customized variants might possibly not support all features listed herein. Additional features are documented in specific attachments.

5.1 Hardware Rev. 1.1 Platform Article Number Interface CAN/RS485 CAN/CAN Galvanic Isolation yes no yes no CUPID core 900-1914R,

900-1933R, 900-2022R

900-1913R, 900-1925R, 900-1926R

900-1928R, 900-1934R, 900-2023R

900-1926R

CUPID 5.7 open frame 900-1952R CUPID 5.7 boxed 900-1953R,

900-1958R 900-2002R

CUPID 7.0 open frame 900-1948R, 900-1951R, 900-2056R

900-1983R, 900-2063R

CUPID 7.0 boxed 900-1949R, 900-1959R

900-1881R 900-1982R

5.2 Hardware Rev. 1.2.0 Platform Article Number Interface CAN/RS485 Galvanic Isolation yes no

CUPID core 900-2041R, 900-2030R 900-2040R

CUPID 5.7 open frame 900-2050R, 900-2074R

CUPID 5.7 boxed 900-2051R, 900-2064R

CUPID 7.0 open frame 900-2048R, 900-2076R

CUPID 7.0 boxed 900-2049R, 900-2057R 900-1973R

5.3 Hardware Rev. 1.2.1 Platform Article Number Interface M-Version CAN/RS485 CAN/CAN Galvanic Isolation n/a yes no yes CUPID core 900-2140R,

900-2141R 900-2091R, 900-2092R, 900-2095R

900-2094R, 900-2096R

900-2119R

CUPID 5.7 open frame 900-2086R 900-2120R CUPID 5.7 boxed 900-2087R,

900-2099R

CUPID 7.0 open frame 900-2084R, 900-2100R, 900-2102R, 900-2103R, 900-2111R, 900-2114R

900-2093R 900-2088R

CUPID 7.0 boxed 900-2085R, 900-2090R, 900-2097R, 900-2098R, 900-2102R

900-2067R


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5.4 Hardware Rev. 1.3 Platform Article Number Interface M-Version CAN/RS485 CAN/CAN Galvanic Isolation n/a yes no yes CUPID core 900-2204R,

900-2205R 900-2199R, 900-2200R, 900-2330R

900-2202R, 900-2309R, 900-2201R, 900-2299R

900-2242R

CUPID 5.7 open frame 900-2294R CUPID 5.7 boxed 900-2295R,

900-2297R 900-2182R,

CUPID 7.0 open frame 900-2213R, 900-2218R, 900-2257R, 900-2260R

CUPID 7.0 open frame PCT 900-2296R, 900-2300R, 900-2303R, 900-2212R

900-2298R, 900-2305R

CUPID 7.0 boxed 900-2219R, 900-2262R, 900-2290R

900-2243R, 900-2261R

CUPID 8.4 open frame PCT 900-2240R

6 Document revision history

The information in this document is subject to change without prior notice in order to improve reliability, design and function and does not represent a commitment on the part of the manufacturer.

Release/Date Title Description V.1.0, 22.4.2010 Initial document release For PCB revision 0.7 V.1.0.1, 29.6.2010 Errata 4.7.1 Pin10: RS-485 Half-Duplex settings

Added chapter 2.1 Type plate information

V.1.0.2, 8.7.2010 Errata 4.10 Internal Audio: Pin 7/9 switched (L/R) V.1.0.3, 13.7.2010 Errata 3.3 USB-Host only Full-Speed V.1.1, 10.3.2011 New HW Revision For PCB Rev. 1.1 and 1.2

Key changes: CAN connector 10 pin to 12 pin Power connector re-placement I²C on keypad interface is now standard

V.1.2, 10.6.2011 New HW Revision Added PCB Rev 1.2.1 Key changes: Optional assembly of sideways USB instead of SD-Card New document structure Added annexes of model-specific features

V1.2.1, 12,.7.2011 Additional Information Digital I/O: Power level V1.2.2, 9.5.2012 New HW Revision Added PCB Rev 1.3

Added article numbers for M versions

GF CUPID Series Manual V1.2.2 - Garz &...

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