getting the chemistry right OLI is your ideal partner for ...downloads.aqsim.com/Why OLI.pdfAnalyzer...

think simulation

getting the chemistry right

© OLI Systems, Inc...

Prescriptive insights to maximize operational efficiency,

mitigate risk and drive top and bottom line growth.

OLI is your ideal partner forWater Chemistry Simulation and Modeling

© OLI Systems, Inc.. All Rights Reserved

Proven water chemistry process modeling leadership

Most comprehensive electrolyte chemistry based solutions

• 80 elements of the periodic table; 6,000 species

• Rigorous and accurate models

• Extensive data validation

• Simulation software, consulting services

Sustained innovation research & development

• 30 years of modeling innovation

• 10 Joint industry Research programs

• $150M Investment in the OLI platform

• Properties database for 10,000 applications

Expertise and resources

• 10 Ph.Ds.; NACE Fellow 2016

• Leadership in technical standards

• Applications expertise in 10 industrial markets

• 100 man years of consulting and training

Global recognition

• Presence in 35 countries, 6 continents

• 500 clients; 95% renewal rate

• R&D100 Award for OLI Corrosion Analyzer

• Partner integrations, Channel Partner ecosystem

Think simulation!

Getting the chemistry right

Prescriptive insights for industrial process optimization

© OLI Systems, Inc.. All Rights Reserved

Most comprehensive water chemistry solutions portfolioHighly rigorous and accurate process modeling and simulation solutions

Database

AQ MSE MSE-SRK

ConsultingAdvisory and

turnkey servicesImplementation and

integration servicesSponsored research

programs

Models

Speciation of over 80 elements covering a broad range of industry applications

Software

OLI Studio

Stream

AnalyzerCorrosion

Analyzer

Studio

ScaleChem

OLI

Flowsheet:

ESP

OLI Alliance Engine

OLI

Engine:

Developer

Edition

Aspen

HysysAspen

Plus PRO/IIUniSIM

Design

gPROMSSysCADPetro-SIM

Industries

Oil & Gas Chemicals Metals &

Mining

Power

Generation

Water

Treatment

Lithium

MiningAcademia Research/

Govt.

SupportLive classroom

training

Virtual instructor led

and On-demand

training

Installation and technical

support services

© OLI Systems, Inc.. All Rights Reserved.

OLI solutions optimize process design and operationsMore effective and efficient design, analysis and compliance

• Efficient process design

o More cost effective

• Reduced downtime costs

o Higher reliability

• Higher operating margins

o Better operational efficiency

• Lower experimental costs

o Focus on validation

experiments

• Less equipment & process downtime

o Minimize risk

• Proactive shut downs

o Schedule maintenance windows

• Improved compliance

o Regulatory and environmental

o Audit

• Increase sustainability

o Reduce carbon footprint

Greater

operational

efficiency

Reduced

operational risk

• Higher speed and accuracy

o In process design

• Accurate problem identification

o Rapid identification

o Rapid resolution

• Better research & development

o Higher productivity in R&D teams

• Focus on process design innovation

o Increase ability to optimize

Higher

engineering

productivity

© OLI Systems, Inc.. All Rights Reserved 5

Proven experience delivering successful client outcomesEnhancing operational efficiency, mitigating risk and increasing productivity

“OLI Systems’ modeling capabilities were key to exacting these results. The insights will transform materials selection.”

“OLI Systems software saves you from extensive lab testing. With OLI Systems, the process is much faster and simpler.”

Liu CaoSenior Research EngineerDNV GL

DNV GL

“OLI Studio: Corrosion Analyzer was a game-changing tool that enabled our team to calculate the asset life of new alloys to determine the most viable materials for development.”

“Working with OLI Systems has benefitted us greatly and helped our team to understand the corrosion behavior of alloys under certain conditions. With these rigorous tools, we look forward to gaining deeper insight into corrosion and accelerating materials development”.

Mid-stream Oil and Gas Company

“OLI Studio: Corrosion Analyzer was a vital tool in diagnosing the root cause of metal loss and identifying the best course of treatment. An investment in OLI Systems provides significant rates of return to our staff productivity and confidenceand to our clients by optimizing their operations”.

Eric NelsonLead Technical Advisor

Accelerating operational efficiency with

new materials innovationAccelerating engineering productivity

with modeling and simulation

Mitigating risk with rigorous

thermodynamic models


Proven experience delivering successful client outcomesEnhancing operational efficiency, mitigating risk and increasing productivity

“OLI MSE easily demonstrates how varying process conditions and neutralizing compounds will affect water behaviors, and how to interpret their relationship —information which is key to predict and mitigate corrosion” Rusty StrongSenior Technical Services Manager

“The flexibility of the model and technical support that OLI Systems provides are innovative and give us a great technical tool to support our customers.”Kathleen WillsTechnical Advisor

“The OLI simulation package is a valuable tool in a corrosion engineer’s toolbelt. OLI Systems’ state-of-the-art technology and technical support gave us the confidence to effectively tackle our problem and quickly reach a solution.”

Mike CayardCorrosion & Materials Leader – Operations Excellence

“With OLI Systems’ high-level understanding of water chemistry, equilibrium, and thermodynamics, we were able to model the potential for corrosive salt formation and the specific type in the overhead systems”.

“OLI Systems has made significant contributions to understanding and predicting issues in refining overhead systems that resulted in proactive changes to minimize corrosion and fouling”.

Olavo DiasPlant Integrity & CorrosionManagement Expert,Becht Engineering

Enhancing operational efficiency in with

water chemistry analysis Accelerating engineering productivity

with modeling and simulation

Mitigating risk with rigorous

thermodynamic models


Global industry leading clients & technology partners

Glo

bal

Pre

se

nce

6 of global

top 10

leaders

Key

Clie

nts

Te

ch

no

log

y

Pa

rtn

ers

Ind

us

trie

s

6 of global

top 10

leaders

3 of global

top 10

leaders

Nuclear industry

and government

research

institutions

4 of global

top 10

leaders

OLI’s presence spans over 35 countries and 6 continents

Other Industrial

Industrial

process and

discrete

manufacturing

Over 500 successful client deployments


Industrial digital transformation overview


OLI is evolving to drive the industrial digital transformation

Analytics &

AI

Monitoring

&

Reporting

Modeling &

Simulation

Design &

Analysis

Operations Lifecycle Optimization

Process Integration

Au

tom

ati

on

Digital Twin

Industrial

IoT

Predictive

Maintenance

Modeling

Today

Big Data

AnalyticsAugmented

Reality

New automation, analytics and cloud capabilities are on the innovation roadmap

9

OLI 1.0

OLI 2.0

OLI 1.5


OLI data and analytics vision

What should happen?

What is Happening?

What Happened?

What If?

What action to take?

Complexity

Value

Design

Real-time

Historical

Predictive

Prescriptive

InsightsCondition

ManagementIntelligence

Predictive

Analytics

Real-time

Optimization

Rule-based

insights

Real-time

operational

data

Historical

operational

data; trends,

dashboards

Assessment to

determine

potential

outcomes

Assessment to

determine

potential

outcomes

Asset/ProcessDesign

Asset Performance / Process Operations

Manual insights to automated intelligence and predictive analytics


New tiered services offeringsCombining training, support, consulting and data validation

SILVERSTANDARD

For standard, personalized support including DR, training

and data validation

GOLDPREMIUM

For advanced support, comprehensive training, advanced DR and data

validation

PLATINUMSUPERIOR

For premium service levels for support and DR, consulting and data validation with on-

site training

BRONZEBASIC

Installation, Configuration, and Bugs

(web based)

Pre-paid Service Levels (varying levels of support levels, application consulting, on-demand and on-site training, data validation, dedicated OLI consultant)

Free with license purchase

Pricing ranges from 25% to 60% of the software lease value depending on the package selected; custom training & consulting available separately

Standard personalized support Acquire advanced expertise Maximize outcomesSelf service


Improve your bottom line

By bringingOLI experts

in water chemistryonto your team

Increase your competitive edge

By growing in OLI simulation

proficiency

Make decisions with confidence

By taking advantage of OLI’s unique simulation

capabilities

Service levels … Ensure your Success!


OLI software delivers a unique combination of capabilities Most rigorous and accurate insights for water chemistry applications

Electrolyte chemistry Analysis

Process flowsheet

calculations

Aqueous corrosion modeling

Process Modeling

Integrations

OLI Studio: Stream

Analyzer

OLI Studio: Scalechem

OLI Corrosion Analyzer

OLI Flowsheet ESP

OLI Alliance Engine


Industrial Applications

OLI Studio: Stream Analyzer software highlightsIn-depth chemistry analysis for electrolyte and non-electrolyte streams

Calculations

• Single point equilibrium calculations

of many types, including isothermal,

set pH, bubble and dew pts, etc.

• Multiple point equilibrium calculations

and plot capabilities to study trends

in pH, T, P, concentration

• Simple mix and separate capabilities

14

Features

• Equilibrium calculations

solid-aqueous-vapor-organic

phase distribution

• Advanced mechanisms such as

redox, kinetics, surface reactions

• Advanced property calculations

such as ORP, water activity,

transport properties, etc.

Key Client Benefits

• Virtual lab for chemical analysis

• Reduction of physical experiments

• Faster, higher quality process design

• Cost effective, environmental

compliance

• Accurate process trouble shooting

Unique differentiators

• Accurate, predictive

multi-component calculations

• Three thermodynamic models:

AQ, MSE, MSE-SRK

• Extensive database (~6,000

species, 80 elements)

• Amine chloride sublimation

• High-pressure autoclave formulation

• Gas-phase condensation

• pH prediction

• Salt solubility vs. pH or composition

• Trace metal fixation

• Acid or base neutralization (titration)


OLI Studio: Scalechem software highlightsAccurate scaling prediction during oil and gas production

15


Calculations

• Full phase equilibrium; vapor, brine, oil &

multiple solid phases

• Quantitative partitioning of acid gases &

volatile fatty acids across the vapor-brine-

oil phases

• Mix & separate calculations to model

production facilities

Features

• Comprehensive, first principles

based thermodynamics tool

• Simulation of fluid production

from reservoir

• Computation of phase mass

balance, scale tendencies,

scale mass of production fluids in

the production line

Key Benefits

• Granular, predictive insights to mitigate

risk from production interruption or

asset damage

• Enhance quality of process and asset

design to increase production yields


• Process-oriented, allowing step-by-

step visualization of the application

• Database that covers non-standard

& exotic scales

• Broadest range of phenomena

& operating conditions

• Evaporative scaling of NaCl

• Reservoir saturation in dolomitic reservoirs

• Gas-lift injection, effects of gas composition &

hydration on scaling

• Mixing multiple waters at a gathering location,

varying flow rates

• Seawater injection, ion-stripping



OLI Studio: Corrosion Analyzer software highlightsPrediction of general and localized corrosion, depletion profiles, stability of metals

Calculations

• E-pH, Pourbaix, E-species and Stability

diagrams, general corrosion rates,

polarization plots

• Effects of heat treatment, kinetics and

transport properties

• Automatic inclusion of redox and

real-solution calculations

16

Features

• Thermophysical & electrochemical

modules for predictive kinetics

analysis, thermodynamic analysis

and useful service life.

• Active-passive transition, effects of

solution species on passivity.

• Effects of T, P, pH, concentration,

velocity, materials and process

changes on corrosion

Key Benefits

• Digital R&D to rapidly and efficiently

mitigate corrosion with reduced

experimentation

• Accurate corrosion modeling and

prediction to increase useful asset life.

• Improved operational efficiency and

reliability with better material selection

and asset design.


• Rigorous and accurate insights with

highly reliable aqueous models






• Screening to focus lab and plant tests

• “Hot spots” for sensor locations

• Useful remaining service life

• Process changes, corrective action testing

• Lab and plant screening sensitivity studies

• pH, composition, and temperature effects

• Failure diagnosis and avoidance

• Material selection


OLI Flowsheet: ESP software highlightsIn-depth chemistry analysis for more effective process design

17


Calculations

• Flowsheet simulation with speciation,

sensitivity analysis, diffusion,

mobility and permeability calculations

• Effects of temperature, salinity, and

speciation on viscosity, osmotic

pressure, diffusivity constants, and other

critical transport properties.

Features

• Electrolyte based, steady –state

process simulator for multi-phase

systems with speciation

• Energy, mass, species balance

• pH control, membrane purification,

mass transfer limitation (ESP

Blocks)

• Multi-phase systems (OLI Engine)

• Controllers

Key Benefits

• Highly accurate simulation predictions of

multi-unit operations to optimize

process design, minimize CAPEX,

OPEX

• Granularity of features deliver higher

precision to maximize yields and

efficiency


• Specialized ESP blocks and 100+

unit operations designed for

electrolytes; RO membrane






• Wet/dry flue gas scrubbing and oxidation

• Sour water stripping

• Autoclaves

• Claus plants, Benfield Process

• Amine sweetening and regeneration

• Seawater desalination

• OTSG water purification and blowdown

• Wastewater treatment


OLI Alliance Engine software highlightsElectrolyte model integration into process modeling software for more accurate design

18


Calculations

• Process flow diagram with electrolyte

modeling and phase equilibrium balance

• Accurate and rigorous pH and Ionic

phase predications

• Exact thermophysical properties

calculations to determine feasibility of

chemical processes

Features

• Electrolyte OLI Property Package built on

OLI’s thermodynamic framework

• Access to the three unique OLI

thermodynamic frameworks

• OLI specific unit operations such as

precipitator, neutralizer, crystallizer, OLI

flash block

Key Benefits

• Highly accurate predictive simulation of

multi-unit operations to optimize

process design

• Process flow analysis for multiphase,

multi-component systems

• Increased engineering productivity by

implementing the OLI technology in

your existing flowsheet simulator


• Complete speciation for increased

accuracy in process simulation modeling

• Activity coefficients for complex and

concentrated systems

• Extensive database (~6,000 species, 80

elements)

• pH control

• Gas sweetening

• Regulatory and environmental limits

• Scrubbers

• Amine sweetening and regeneration

• Wastewater treatment

• Chlor-alkali brines

• Acid stream neutralization

Aspen

HysysAspen

Plus

Honeywell

UniSIM

Design

Aveva

PRO/II

KBC

PetroSIMPSE

gPROMS

www.olisystems.com

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getting the chemistry right OLI is your ideal partner for ...downloads.aqsim.com/Why OLI.pdfAnalyzer...

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