General- Planned- Maintenance 2010-All
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Transcript of General- Planned- Maintenance 2010-All
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SEKUR HOLDING INC
CIRCULAR No.34 Rev. 14/01/09
GENERAL PLANNED MAINTENANCE 2010
D E C K D P TVESSEL: M/V BLIDA
DATE: 31/01/2010
General PMS 1 of 6 DECK DEPARTMENT
SUBJECT JOB DESCRIPTION JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
1 RADAR NO 1-2 1.CHECK OIL LEVEL IN GEAR BOXFILLING IF NECESSARY
NA NA
X2 STEERING POST /GYROPLANT,
AUTO PILOT ANDREPEATERS
1. VISUAL CHECK OF COMPONENTSAND CABLE CONNECTION2.SERVICE FROM SHORE IF NECESSARY
08 X X X
3 ECHO SOUNDER 1.VISUAL CONTROL
2.SERVICE FROM SHORE IF NECESSARY
09 X X
X4 CALLING /COMMAND
PLANT1.VISUAL CONTROL X X X X
5 EMERGENCY TELSYSTEM
1.FUNCTION CONTROL 09 X X X
6 TYPHOON SYSTEM 1.VISUAL CONTROL 09 X X X
7 MACHINE TOOLS 1.VISUAL CONTROL CHECK OIL-LUBRICATE REPAIR NECESSARY
X X
8 LIFE BOATS LADDER 1.ROPE RENEWAL(IF NECESSARY) X X X
9 FIRE EQUIPMENT 1. CONTROL FOLLOWING EQUIPMENTFIRE EXTINGUISHER CONNECTIONS,NOZZLES, HOSES, EEBDs 22 21 X X X X X X X X X X
10 WATERTIGHT DOORBUTTERFLIES,DOORHANDLESETC
1.VISUAL CONTROL .CHECK RUBBER
20 X X X X x
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General PMS 2 of 6 DECK DEPARTMENT
SUBJECT JOB DESCRIPTION JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC11 ROTATING WINDOWS 1. VISUAL CONTROL X X
12 SKYLIGHT WITH
EQUIPMENT
1. CHECK EQUIPMENT, LUBRICATE ALL
MOVABLE PARTS
20 X X X X X
13 ACCOMMODATION LADDERWINCH AND MOTOR
1.GREASING2.WIRE RENEWAL (IF REQUIRED)
19 X X X X XX
14 PILOT LADDER 1.MATERIAL PROTECTION2.CHANGE ROPE IF NECESSARY
23 X X X
15 DECK MAINTENANCE MONTHLY REPORT OF DECK MAINTE-NANCE WORKS WAS CARRIED OUT 31 28 X X X X X X X X X X
16 CARGO GEAR INSPECTION LUBRICATION 07 12 X X X X X X X X X X
17 PORTABLE 2-WAY VHFRADIO
1.CHECK BATTERY
08 15 X X X X X X X X X X18 SIGNAL EQUIPMENT
(ALDIS)1.CHECK LAMP
22 16 X X X X X X X X X X19 HOSPITAL-PHARMACY 1.INSPECTION
15 X X X X X20 INSPECTION OF IMMERSION
SUITSINSPECTION TO BE CARRIED OUTAS PER COMPANY'S CIRCULAR N5 17 09 X X X X X X X X X X
21 WATER INGRESS SYSTEM INSPECTION ALARM TEST 08 09 X X X X X X X X X X22 DEWATERING SYSTEM INSPECTION TEST 09 09 X X X X X X X X X X23 BUNKER LINE MANOMETER CHECK EVERY MONTH 19 23 X X X X X X X X X X24 SART TEST EVERY MONTH 17 15 X X X X X X X X X X
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SUBJECT JOB DESCRIPTION JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
25 ANCHOR CHAINS Check if apparent condition is good, wastage withinallowable limits, studs missing, chain moving freely inguides or twisted.
21 X X X X X
26 ANCHORS SECURINGARRANGEMENTS
To be in working order and chain to be capable ofaccommodating stoppers in correct position. 21 X X X X X
27 ANCHOR WINDLASS To checked for correct pressures, clean filters,leakages, adequate operation. Condition of brakesand controls, couplings included.
20 X X X X
28 MOORING WINCHES To checked for correct pressures, clean filters,leakages, adequate operation. Condition of brakesand controls, couplings included. Latest dates anddata to be marked.
X X X X
29 BRAKE BANDS To check renewal dates are recorded. X X30 FAIRLEADS/ PEDESTAL
ROLLERSTo be in working order (free to move) and regularlygreased 26 21 X X
XX X X X X X X
31 REELING OF WIRES ANDROPES ON DRUMS
To check direction to be correct and same to bemarked on each winch X X X
32 VENTILATORS The condition to be checked, e.g. corrosion, wastage.Are closing appliances operating satisfactory? Are
closing devices properly and clearly marked23 18 X X X X X X X X X X
33 AIR PIPES The condition to be checked, e.g. corrosion, wastage.The air pipe heads, wire nets, operation of closingfloats to be checked.
15 20 X X X X X X X X X X
34 HAND RAIL & CAT WALK The condition to be checked, e.g. corrosion of plating,missing stanchions, wastage. X X X
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SUBJECT JOB DESCRIPTION JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC35 BULWARK The condition including stays to be checked,
e.g. corrosion, wastage and damage. X X
36 GREASING OF ALL DECKITEMS-MOVING PARTS
Perform greasing of all moving parts and recordin Monthly Deck Maintenance report 15 03 X X X X X X X X X X
37 CARGO HATCH AND OTHERHATCHES
The condition of coaming to be checked, e.g.corrosion, wastage or cracks. The condition ofcoaming stays to be checked as above. Thecondition of hatch covers to be checked in thesame way. The water-tightness includingpacking, cleats and/or tarpaulins to be checked
17 X X X X X
38 CARGO HATCHES MECHANISMS Check the surface of trackways of rolling covers,and of compression bars and other steel workbearing on seals or friction pads, observe thesurface smoothness and correct profiles.Details/results of inspection are recorded in
form MAR 2. Deck Department MonthlyMaintenance/ Repairs form
23 X X X X X
39 HATCHES OPENING/CLOSING Maintain hydraulic or mechanically poweredopening, closing, securing and cleating systems.Details/results of inspections are recorded inform MAR 2. Deck Department MonthlyMaintenance/ Repairs form
11 X X X X X
40 HATCHES SECURING Check the maintain cleats in adjustment, withreplacement when significant wastage, wear orloss of adjustment capability is found.Details/results of inspections are recorded inform MAR 2. Deck Department MonthlyMaintenance/ Repairs form
11 X X X X X
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SUBJECT JOB DESCRIPTION JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC41 HATCHES SPARE COMPONENTS Check and replace seals and other wear
components in accordance withmanufacturers recommendations. Ensure thatadequate spares exist on board (afterreplacement are performed), which have the
correct specification. Particularly for seals,they are designed for a particular degree ofcompression, hardness, chemical and wearresistance. Details/results of inspections arerecorded in form MAR 2. Deck DepartmentMonthly Maintenance/ Repairs form
23 22 21 16 17 x
42 HATCH COVERS DRAINS Check all hatch covers drains and their non-return valves, where fitted, in working order,noting that any drains fitted to the inboardside of seal lines will have non-return valvesfor prevention of water to ingress to holds inthe event of boarding seas. Details/results ofinspections are recorded in form MAR 2. DeckDepartment Monthly Maintenance/ Repairsform
22 15 11 12 15 26 15 17 16 17 x x
43 HATCH COVERS CHECKS ATEVERY OPERATION
Check that bearing surfaces and drainagechannels shall be free of debris and as cleanas practicable.Details/results of inspections are recorded inform MAR 2. Deck Department MonthlyMaintenance/ Repairs form
25 13 26 12 15 26 15 2 10 17 x x
44 HATCH COVERS CHECKSDURING VOYAGE
Perform external examination of the closedhatch covers and securing arrangement inanticipation of, and after, heavy weather oncea week, weather permitting. Pay particularattention on the condition of hatch covers inthe forward 25% of the ships length.Details/results of inspections are recorded inform MAR 2. Deck Department Monthly
Maintenance/ Repairs form
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SUBJECT JOB DESCRIPTION JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC45 HATCH COVERS MONTHLY
CHECKSCheck: 1. Hatch Covers panels, including sideplates, and stiffener attachments of openedcover for visible corrosion, cracks ordeformation, 2. Sealing arrangements ofperimeter and cross joints for condition and
permanent deformation, 3. Clamping devices,retaining bars and cleating for wastage,adjustment, and condition of rubbercomponents, 4. Closed covers locating devicesfor distortion and attachment, 5. Checin orwire rope pulleys, 6. guides, 7. Guide rails and
track wheels, 8. Stoppers, 9. Wires chains,tentioners and gypsies, 10. Hydraulic system,electrical safety devices and interlocks, and11. End and inter-panel hinges, pins andstools where fitted.Details/results of inspections are recorded inform MAR 2. Deck Department MonthlyMaintenance/ Repairs form
29 13 11 11 02 09 13 08 14 17 x x
46 HATCH COVERS EMERGENCYOPERATION
Perform emergency operation of hatch covers,as per manufacturers instructions. Make surethat necessary material and equipment(required for emergency operation) areavailable and in good working condition.Details/results of inspections are recorded inform MAR 2. Deck Department MonthlyMaintenance/ Repairs form
26 07 16 x
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REMARKS : 1. GREASING OF ALL MOVABLE PARTS IS PERFORMED MONTHLY AND AFTER VESSEL ENCOUNTERED ROUGH SEAS(IN CASE GREASING WAS WASHED AWAYAA0. RECORDS IS MADE ON MONTHLY DECK MAINTENANCE REPORTS.2. MARK THE DATE OF THE ACTUAL INSPECTION WAS CARRIED OUT IN THE RESPECTIVE CELL.3. COPY OF THIS PLAN TO BE SENT TO HEAD OFFICE QUARTERLY.
_BOUSSAA FATAH________________________ _DJEMA ABDELAZIZ_____________SEKUR HOLDING INC C/OFFICER, NAME / SIGNATURE MASTER (SIGNATURE/STAMP)
General PMS page 6