5146132-100_rev5 - System Planned Maintenance

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  • Technical Publication

    Direction 5146132-100 Revision 5 Precision RXi System Planned Maintenance

    GE Medical Systems

  • GE MEDICAL SYSTEMS PRECISION RXI SYSTEM PLANNED MAINTENANCE DIRECTION 5146132 -100, REVISION 5

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  • GE MEDICAL SYSTEMS PRECISION RXI SYSTEM PLANNED MAINTENANCE DIRECTION 5146132 -100, REVISION 5

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    LEGAL NOTES

    TRADEMARKS All other products and their name brands are the trademarks of their respective holders. COPYRIGHTS All Material Copyright 2004 by General Electric Company, Inc. All rights reserved. The material presented and contained herein may not be reproduced in any form or manner, without the written permission of General Electric Company, Inc.

  • GE MEDICAL SYSTEMS PRECISION RXI SYSTEM PLANNED MAINTENANCE DIRECTION 5146132 -100, REVISION 5

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    IMPORTANT PRECAUTIONS

    THIS SERVICE MANUAL IS AVAILABLE IN ENGLISH ONLY.

    IF A CUSTOMERS SERVICE PROVIDER REQUIRES A LANGUAGE OTHER THAN ENGLISH, IT IS THE CUSTOMERS RESPONSIBILITY TO PROVIDE TRANSLATION SERVICES.

    DO NOT ATTEMPT TO SERVICE THE EQUIPMENT UNLESS THIS SERVICE MANUAL HAS BEEN CONSULTED AND UNDERSTOOD.

    FAILURE TO HEED THIS WARNING MAY RESULT IN INJURY TO THE SERVICE PROVIDER, OPERATOR OR PATIENT FROM ELECTRIC SHOCK, MECHANICAL OR OTHER HAZARDS.

    CE MANUEL DE MAINTENANCE NEST DISPONIBLE QUEN ANGLAIS.

    SI LE TECHNICIEN DU CLIENT A BESOIN DE CE MANUEL DANS UNE AUTRE LANGUE QUE LANGLAIS, CEST AU CLIENT QUIL INCOMBE DE LE FAIRE TRADUIRE.

    NE PAS TENTER DINTERVENTION SUR LES QUIPEMENTS TANT QUE LE MANUEL SERVICE NA PAS T CONSULT ET COMPRIS.

    LE NON RESPECT DE CET AVERTISSEMENT PEUT ENTRANER CHEZ LE TECHNICIEN, LOPERATEUR OU LE PATIENT DES BLESSURES DUES DES DANGERS LECTRIQUES, MCANIQUES OU AUTRES.

    DIESES KUNDENDIENST-HANDBUCH EXISTIERT NUR IN ENGLISCHER SPRACHE.

    FALLS EIN FREMDER KUNDENDIENST EINE ANDERE SPRACHE BENTIGT, IST ES AUFGABE DES KUNDEN FR EINE ENTSPRECHENDE BERSETZUNG ZU SORGEN.

    VERSUCHEN SIE NICHT, DAS GERT ZU REPARIEREN, BEVOR DIESES KUNDENDIENST-HANDBUCH NICHT ZU RATE GEZOGEN UND VERSTANDEN WURDE.

    WIRD DIESE WARNUNG NICHT BEACHTET, SO KANN ES ZU VERLETZUNGEN DES KUNDENDIENSTTECHNIKERS, DES BEDIENERS ORDER DES PATIENTEN DURCH ELEKTRICHE SCHLGE, MECHANISCHE ODER SONSTIGE GEFAHREN KOMMEN.

    ESTE MANUAL DE SERVICIO SLO EXISTE EN INGLS.

    SI ALGN PROVEEDOR DE SERVICIOS AJENO A GEMS SOLICITA UN IDIOMA QUE NO SEA EL INGLS, ES RESPONSABILIDAD DEL CLIENTE OFRECER UN SERVICIO DE TRADUCCIN.

    NO SE DEBER DAR SERVICIO TCNICO AL EQUIPO, SIN HABER CONSULTADO Y COMPRENDIDO ESTE MANUAL DE SERVICIO.

    LA NO OBSERVANCIA DEL PRESENTE AVISO PUEDE DAR LUGAR A QUE EL PROVEEDOR DE SERVICIOS, EL OPERADOR O EL PACIENTE SUFRAN LESIONES PROVOCADAS POR CAUSAS ELCTRICAS, MECNICAS O DE OTRA NATURALEZA.

    AVERTISSEMENT

    WARNUNG

    AVISO

    WARNING

  • GE MEDICAL SYSTEMS PRECISION RXI SYSTEM PLANNED MAINTENANCE DIRECTION 5146132 -100, REVISION 5

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    ESTE MANUAL DE ASSISTNCIA TCNICA S SE ENCONTRA DISPONVEL EM INGLS.

    SE QUEQUER OUTRO SERVIO DE ASSISTNCIA TCNICA, QUE NO A

    GEMS, SOLICITAR ESTES MANUAIS NOUTRO IDIOMA, DA RESPONSABILIDADE DO CLIENTE FORNECER OS SERVIOS DE TRADUO.

    NO TENTE REPARAR O EQUIPAMENTO SEM TER CONSULTADO E

    COMPREENDIDO ESTE MANUAL DE ASSISTNCIA TCNICA.

    NO CUMPRIMENTO DESTE AVISO PODE POR EM PERIGO A SEGURANA DO TCNICO, OPERADOR OU PACIENTE DEVIDO A CHOQUES ELTRICOS, MECNICOS OU OUTROS.

    IL PRESENTE MANUALE DI MANUTENZIONE DISPONIBILE SOLO IN INGLESE.

    SE UN ADDETTO ALLA MANUTENZIONE ESTERNO ALLA GEMS

    RICHIEDE IN MANUALE IN UNA LINGUA DIVERSA, IL CLIENTE TENUTO A PROVVEDERE DIRETTAMENTE ALLA TRADUZIONE.

    SI PROCEDA ALLA MANUTENZIONE DELLAPPARECCHIATURA SOLO

    DOPO AVER CONSULTATO IL PRESENTE MANUALE ED AVERNE COMPRESO IL CONTENUTO.

    NON TENERE CONTO DELLA PRESENTE AVVERTENZA POTREBBE FAR

    COMPIERE OPERAZIONI DA CUI DERIVINO LESIONI ALLADDETTO ALLA MANUTENZIONE, ALLUTILIZZATORE ED AL PAZIENTE PER FOLGORAZIONE ELETTRICA, PER URTI MECCANICI OD ALTRI RISCHI.

    ATENO

    AVVERTENZA

  • GE MEDICAL SYSTEMS PRECISION RXI SYSTEM PLANNED MAINTENANCE DIRECTION 5146132 -100, REVISION 5

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    REVISION HISTORY

    REV. DATE REASON FOR CHANGE 1 New Release 2 February 2006 Updated table maintenance schedule (action required) 3 July 2006 Added asymmetric tabletop codes 3 July 2006 New generator chapter version (Rev P: generator regular

    maintenance) 4 January 2008 Table new part numbers/ Over head tube suspension

    Maintenance new chapter 5 January 2012 New P/Ns (5433914-5433915-5433916-5433917-5433918)

    related to the table tilting bearing modification.

  • GE MEDICAL SYSTEMS PRECISION RXI SYSTEM PLANNED MAINTENANCE DIRECTION 5146132 -100, REVISION 5

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    Table of Contents

    1. TABLE .....................................................................................................9 1.1. Maintenance schedule .................................................................................... 9

    2. OVERHEAD TUBE SUSPENSION........................................................13 2.1. Maintenance safety measures ...................................................................... 13 2.2. General maintenance rules ........................................................................... 14 2.2.1. Necessary tools. ......................................................................................... 15 2.3. Maintenance.................................................................................................. 15 2.3.1. General checks .......................................................................................... 15 2.3.2. Controls of telescope and suspension metal ropes .................................... 17 2.3.3. Balancing springs control ........................................................................... 19 2.4. Room disinfection and cleaning .................................................................... 21 2.5. Equipment disassembly ................................................................................ 21 2.6. Maintenance Register ................................................................................... 22 2.6.1. Every 6 months .......................................................................................... 22 2.6.2. Every 12 months......................................................................................... 23 2.6.3. Every 60 months (5 years) ......................................................................... 23 2.7. Lifting device (Optional) ................................................................................ 24 2.7.1. Safety measures for installation ................................................................. 24

    3. WALLSTAND.........................................................................................25 3.1. Necessary tools............................................................................................. 25 3.2. General checks ............................................................................................. 25 3.3. General checks interval................................................................................. 26 3.4. Compulsory spare parts replacement after number of working years ........... 26 3.5. General maintenance.................................................................................... 26 3.6. Maintenance Register ................................................................................... 27

    4. ANALOG IMAGE CHAIN 512................................................................28 4.1. X-ray automatic dose control......................................................................... 28

    5. ANALOG IMAGE CHAIN 1K .................................................................29 5.1. X-ray dose calibration ................................................................................... 29 5.2. X-ray automatic dose control......................................................................... 29

    6. GENERATOR ........................................................................................30 6.1. Introduction ................................................................................................... 30 6.2. X-ray generator update/service record.......................................................... 30 6.3. Maintenance schedule .................................................................................. 31 6.4. Oil fill/level check (ht tank) ............................................................................ 33 6.5. Cleaning........................................................................................................ 35 6.6. Eprom replacement / software upgrade ........................................................ 35 6.6.1. Console Software / EPROM ....................................................................... 35 6.6.2. Power EPROM ........................................................................................... 36

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    6.6.3. Dual Speed Starter EPROM (If fitted)......................................................... 36 6.6.4. Resetting Factory Defaults ......................................................................... 37 6.7. Software key installation / replacement......................................................... 39 6.8. Battery replacement ...................................................................................... 40 6.9. Tube conditioning / seasoning....................................................................... 40 6.9.1. Tube Conditioning (Overview) .................................................................... 41 6.9.2. Tube Conditioning (Procedure) .................................................................. 41 6.10. End of product life ......................................................................................... 43

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    1. Table In addition to the maintenance tasks listed in 5390884-1(EN) Precision RXi Operator Manual, the following maintenance steps should be followed.

    1.1. Maintenance schedule Action Code Action A CLEANING B LUBRICATION C NOISE D WEAR E BRUSHES WEAR

    P/N Description Action requiredAction interval (months)

    Compulsory replacement after N -- working years

    Elevation & tilting table 5118700 Tilting motor C E 12 5131318 Poly-v 320j10 belt D 12 5 5131317 Poly-v 220j10 belt D 12 5 5433915 Eccentric pin for extrusion A B 12 10 5131321 Eccentric pin assembly-trans. Rack A B 12 5433917 Eccentric pin assembly - trans. Rack A B 12 5131320 Fixed pin assembly - trans. Rack A B 12 5433916 Fixed pin assembly - trans. Rack A B 12 5131322 Bearing 17x40x16 A B 12 10 5433914 Bearing 17x40x16 A B 12 10 5131323 Tilting transmission reduction gear C 12 5131324 Gear for frame translation A B 12 5131325 Wheel for frame translation A B 12 5131326 Gear for frame translation m3 z41 A B 12 5433918 Rack for table tilting A B 12 5131328 Rack for table translation A B 12 5131329 Tilting mvt shaft A B 12 5118704 Table elevation motor C E 12 5131315 Chain - 207 pitches A B 12 5131316 Screws for elevating mvt A B 12

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    P/N Description Action requiredAction interval (months)

    Compulsory replacement after N -- working years

    SFD 5131554 SFD motor assembly C 12 5131438 SFD motor pinion A B 12 5131439 Chain - 247 pitches A B 12 5131442 SFD rear guide plate A B 12 5131443 SFD front guide plate A B 12 5131444 Eccentric pin ass. For SFD frame A B 12 5119059 Bearing 12x28x8 A B 12 5131446 Roller bearing A B 12 5131447 Bottom pin for frame block A B 12 5131448 Rear pin for frame block A B 12 II elevation 5118710 II elevation motor + gear box C A 12 5131507 II elevation rack A B 12 5131444 Eccentric pin ass. For SFD frame A B 12 5119059 Bearing 12x28x8 A B 12 5131510 II elevation sleeve bearings A B 12 5131511 Guide for II support A B 12 5131513 II elevation slide bar A B 12 Transversal cassette-holder trolley 5118696 Digital motor in/out cassette tray C A 12 5 5131512 Chain - 233 pitches A B 12 5131514 Chain - 77 pitch A B 12 5131515 Guide for cassette tray sliding A B 12 5131516 Bearing 7x19x6 A B 12 5131519 Bearing 6x13x3,5 A B 12 5131520 Longitudinal guide bearing A B 12 5131521 Guide frame bearing A B 12 5131522 Longitudinal guide bearing A B 12 5131523 Longitudinal guide bearing A B 12 5118666 Spring for cassette holders kit A B D 12 5145873 Cassette holder D 5 Longitudinal cassette-holder trolley 5131524 M1 rack for long.cass. Tray transm. A B 12 5131525 Slide bar long cassette tray A B 12 5131526 Transversal mvt sleeve bearings A B 12 5118711 Long cassette tray motor + gear box C 12 5131527 Guide pin transv. Movement frame A B 12 5131504 Bearing 6x19x6 A B 12 Parallel diaphragms 5118698 Digital motor (sanyo) C 12 5131529 Chain - 141 pitches A B 12 5131530 Chain - 129 pitches A B 12 5131531 Eccentric pin-diaphragms/grid A B 12 5131532 Fixed pin - diaphragms/grid A B 12

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    P/N Description Action requiredAction interval (months)

    Compulsory replacement after N -- working years

    Crossed diaphragms 5118698 Digital motor (sanyo) C 12 5131533 Chain 253 pitches A B 12 5131531 Eccentric pin-diaphragms/grid A B 12 5131532 Fixed pin - diaphragms/grid A B 12 Grid 5118698 Digital motor (sanyo) C 12 5131536 Chain - 429 pitches A B 12 5131531 Eccentric pin-diaphragms/grid A B 12 5131532 Fixed pin - diaphragms/grid A B 12 Column stand 5118702 Column motor C E 12 5131365 Chain - 153 pitches A B 12 5118777 Bearing in column's trolley A B 12 10 5118778 Bearing in column's trolley A B 12 10 5118774 Bearing in column's trolley A B 12 10 5118776 Bearing in column's trolley A B 12 10 5119058 Idle pin A B 12 5119059 Bearing 12x28x8 A B 12 10 5131368 Pinion for stand transmission gear A B 12 5131437 Stand transmission front guide A B 12 Variable FFD 5118709 Focal distance motor + gear box C A 12 5131492 Bearing 10x35x11 A B 12 5131493 Fixed pin assembly - column A B 12 5131494 Eccentric pin assembly - column A B 12 5131495 Rack for ffd transmission A B 12 5131496 Right guide for ffd A B 12 5131497 Left guide for ffd A B 12 5131498 Tube for variable ffd bar A B 12 Compressor 5118706 Trans table/compressor motor C 12 5131499 Clutch kit for compressor D 12 5131500 Chain - 267 pitches A B 12 5131501 Compressor paddle carriage bearing A B 12 5131502 Compressor rotation cam A B 12 5131504 Bearing 6x19x6 A B 12 5131505 Chain - 31 pitches A B 12 5131506 Chain - 39 pitches A B 12 Examination table 5131537 Tabletop rack A B 12 5131538 Tabletop guide A B 12 5118706 Trans table/compressor motor C 12 5131539 Transmission gear A B 12 5131540 Eccentric pin for table top transm. A B 12 5131541 Fixed pin for tabletop transmission A B 12

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    P/N Description Action requiredAction interval (months)

    Compulsory replacement after N -- working years

    5131542 Eccentric pin for tabletop transm. A B 12 5119059 Bearing 12x28x8 A B 12 5118705 Longitudinal table top motor C E 12 5131544 Chain 143 pitches A B 12 5131545 Chain 155 pitches A B 12 5131546 Tabletop rear extrusion assembly A B 12 5131547 Tabletop front extrusion assembly A B 12 Examination table asymmetric 45145 Chain 187 pitches A B 12 45144 Chain 163 pitches A B 12 45142 Tabletop rear extrusion assembly A B 12 45143 Tabletop front extrusion assembly A B 12

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    2. Overhead Tube Suspension

    2.1. Maintenance safety measures

    Before starting the maintenance operations it is strongly advised to carefully read the maintenance safety dispositions contained in the chapter 2.

    9 All operations to do on the unit must be carried out when it is out of service.

    The person who is responsible for the maintenance must completely disconnect the unit from power, before the adjustment or replacement of an equipment part.

    9 Keep hands, feet, dresses, jewels and hair at safe distance in order to avoid their being caught in moving parts or part extensions.

    9 Keep all parts in good condition and correctly installed. Repair damages immediately, replacing the consumed and broken parts.

    Do not change any part of the unit; changes which are not authorized can compromise the equipment functioning and safety. They void the manufacturers guarantee as well.

    In particular, it is not possible to make inoperative or replace devices and/or circuits which permit the radiations emission in accordance with the safety laws.

    9 After the maintenance, it is necessary to check the correct mounting and

    functioning of all electrical and mechanical devices before placing the unit back into service again.

    The operators absolute attention is a safety essential element.

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    2.2. General maintenance rules 9 The equipment maintenance must be done by the customer. 9 The manufacturer has no responsibility in the case of a unit faulty operation,

    which can be caused by negligence or exclusion of the basic maintenance rules listed below.

    The preventive maintenance must be exclusively done by qualified and authorized personnel.

    Subject to agreement with our administration department, we are at full disposal to supply the necessary technical support. 9 A general check of the unit and its functioning conditions must be done at

    intervals no longer then 12 months. More frequent controls (al least 6 months) must be done if the unit is subjected to heavy use or in case of restarting after a long stop.

    9 Changes, up-dates and extraordinary maintenance must be done by the manufacturer or technical personnel authorized by them.

    9 Every ordinary and extraordinary operation on the equipment must be supported by documents; these must be findable.

    IMPORTANT!

    It is compulsory for the installer to act so that equipment partsthat require checks and maintenance are easily open to inspection and readily available.

    This aspect has been taken into great consideration by the manufacturer.

    Maintenance and documentation duties must be observed; Anything contrary to the case releases the equipments manufacturer from all responsibilities.

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    Every technical intervention must be recorded in the Maintenance Register (on the following pages) and in the special adhesive labels placed on the equipment.

    2.2.1. Necessary tools. No kind of specific tool is necessary for the maintenance:

    9 soft clothes for the cleaning; 9 detergent, which is found on sale; 9 white petroleum grease (for ex. Vaseline); 9 paint to touch up (issued with the unit) and soft brush; 9 paint thinner (for ex. NITRO); 9 series of fixed wrenches; 9 series of box wrenches; 9 series of hexagonal wrenches; 9 series of screwdrivers.

    2.3. Maintenance

    2.3.1. General checks The equipment includes mechanical and electrical parts, which need to be subjected regularly to checks and maintenance in order to guarantee a units efficient and enduring working. Here following it is shown the typology and the frequency of the main controls that must be regularly effected (as suggested by the manufacturer).

    The user, this means the person who is responsible for the equipment, must ask for the technical support at the foreseen dates and hold all of the units documentation for quick referencethat means this manual and the operators manual.

    The user must always address technical personnel for the equipment maintenance and repairingthese operations must never be done by the user.

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    GENERAL CHECKS INTERVAL Cleaning of the ball bearings sliding guides 12 months Cleaning and lubrication of bearings and pins 12 months Check and regulation of the bearing functions and play 12 months Efficiency of the centering and alignment devices 12 months Tightening of the screwed parts 12 months Efficacy of the braking devices 12 months Efficiency of the control and signal devices 12 months Condition of sheaths and electrical cables 6 months

    9 First remove all covers and clean carefully the equipment, using a damp cloth

    and a common detergent that can be readily found.

    Pay attention not to use abrasive products or substances which contain solvents, because they can damage the unit surface.

    9 Check scrupulously if there are possible anomalies. 9 If the unit presents dents, repair them; in case of damaged painted surfaces,

    touch them up using the paint issued by the manufacturer.

    It is very important to repair as soon as possible the unit damages. In particular, remember that every scratch to the protection paint must be touched up with specific paints supplied by the producer; if this operation is well done, it avoids a dangerous oxidative phenomenon, which could compromise the efficiency and the resistance of the stand metal structure.

    The unit painting is made using powder paint and baking in furnace. To touch up the unit, a small bottle containing some original powder is supplied; this must be dissolved through a drop of paint thinner (NITRO preferred) and applied by using a soft brush.

    9 Grease bearing and pins, which can be reached.

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    For the greasing use common universal grease, which is on sale.

    DO NOT use oils or other lubricants, that could cause draw or dirty the unit or the working area.

    9 Check the functioning backlash of bearings and of guiding and braking devices.

    It is very important to check the slack of the ball bearings and, if necessary, effect their regulation following the instructions

    written in the previous chapter.

    9 Check the correct functioning of the control and braking devices as well. 9 Check the correct tightening of the nuts and bolts.

    9 Check the correct functioning of the electrical parts as well, that means the

    functioning of push buttons and brakes and the integrity of cables and safety devices.

    If it is necessary to contact the manufacturer for technical problems or the equipment maintenance, it should be better to take note in advance of the unit serial number and test in order to quicken and focus the technical support intervention. This information can be easily obtained from the identification label, which is on the equipment.

    2.3.2. Controls of telescope and suspension metal ropes Hanging from the ceiling, the telescopic stand needs a scrupulous maintenance of its hanging parts in order to avoid possible dangerous to operators and to guarantee the correct functioning of the unit as well.

    The steel ropes controls must be planned following the table indications, that means every year.

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    TELESCOPE CHECKS INTERVAL Condition of the steel ropes 12 months Condition of the ropes winding drums 12 months Condition of the ropes pulleys 12 months Efficiency of the main rope safety device 12 months Condition of the balancing springs 12 months PARTS TO REPLACE INTERVAL Steel ropes 5 years

    This control must be done along all the length of the ropes, verifying that there are no signs of deflection or strand breakage. Moreover, verify that the ropes roll up correctly around the pulleys and their wear condition. It is also important to check the condition of the stainless steel safety rope and of the intervention device efficiency. This is composed by a Teflon roller, which is mounted on a compensator kept through a spring.

    The ropes replacement must be done in accordance with the intervals, which are indicated on the equipment labels (see chapter 1 of this manual). The technical personnel that is responsible of controls, must always fill the label, writing the dateand sign it.

    It is very important to carry out an accurate and scrupulous control, order to avoid dangerous situations for operators and patients. For eventual explanations apply to the manufacturer.

    The breaking of the main rope is the consequence of missed periodical checks and maintenance; the telescopic stand, being suspended to the ceiling, requires very careful maintenance of the suspended parts in order to avoid potential dangers for the operators and to assure the correct functioning of the equipment itself.

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    If any malfunctions are found during the check, it is necessary to immediately replace both the ropes (the one of work and the safety one) and check that also the pulleys and the winding lead nut do not show damages or tear and wear signs. In contrary case, it will be necessary to replace them too

    It is possible to ask for spare parts or updating to the manufacturer. They are at full disposal for maintenance or extraordinary renovation interventions as well.

    Contact the manufacturer to receive the instructions about the ropesand spare parts replacement.

    If it is necessary to contact the manufacturer for technical problems the equipment maintenance, take note in advance of the units serianumber and test in order to quicken and focus the technical support intervention. This information can be easily obtained from the identification label, which is placed on the equipment.

    Never use the ceiling stand after the safety device intervention.

    DO NOT TRY TO FORCE THE RADIOGENIC TUBE TOWARDS THE BOTTOM WHEN THE MAIN ROPE IS BROKEN.

    Immediately contact technical assistance and replace the broken rope.

    2.3.3. Balancing springs control Control visually the wear condition of the stands balancing springs. If one of them shows wear signs or signs of failure, it is necessary to replace it. Drawing near the duration limits of the balancing springs of the telescope vertical movement, on their edges and surfaces the metal fatigue signs can be seen.

    A spring breakage provokes a deficit of several kilograms of force in the telescope balancing system; the ceiling stand use

    can go on only after replacement of the broken spring.

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    The braking system is able to contrast an unbalancing of about 15 kg. This allows keeping the extension movement of the telescope stationary even in the case of a balancing spring breakage.

    Howeverit is essential to immediately contact technical assistance and stop the use of the equipment until the system has been restored to its normal and optimal working conditions. This is to avoid damage to the unit and to avoid exposure of patients and users to needless risks.

    The mounted springs are guaranteed for a minimum life. If one of them gets to this limit, it is strongly recommended to replace the complete set of springs because it is possible that the others are near the end of their working life also and possible failure.

    Contact the manufacturer to receive the special instructions about the springs replacement procedures and spare parts replacement.

    In order to help the technician in the replacement interval arrangement, on each spring spool a label with the installation week and year is placed.

    This label must be changed when the old spring is replaced.

    Check, several times, carefully and all along the telescope travel that:

    9 springs wind regularly around their winding wheels; 9 the springs tension is uniform and the telescope movements are free; 9 the balancing system correctly works.

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    2.4. Room disinfection and cleaning

    The power supply must be disconnected before the cleaning.

    Do not use water, to avoid corrosive phenomenon on the steel parts.

    Useful information about it can be found in the Operator Manual.

    Further information and advices can be read in manuals and instructions concerning disinfections and protections against explosions.

    2.5. Equipment disassembly The disassembly of the equipment must be done by authorized and qualified personnel. The unit is quite totally made of metal materials, such as aluminum, steel and copper, and presents a minimum part of plastic material and electrical/electronic components. The metal parts can be recycled as scrap. The equipment contains some lead, which must not be dispersed in the environment. The electrical components and the plastic materials must be separately considered as special rubbish.

    All materials used for the unit manufacture are not toxic or dangerous for the operators health; that means they can be used without any particular precaution.

    The dismantling and recycling of the materials that constitute this specific equipment must be made in compliance to the local regulations set forth at the time of the operation.

    For European nations, follow the directives established for the European Community.

    The distributor of the equipment remains at disposal for furnishing advice and recommendations to carry out this operation.

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    2.6. Maintenance Register

    Model Serial number Options Installation date

    2.6.1. Every 6 months GENERAL CHECKS INTERVAL Condition of sheaths and electrical cables 6 months

    Date Signature Date Signature

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    2.6.2. Every 12 months GENERAL CHECKS INTERVAL Cleaning of the ball bearings sliding guides 12 months Cleaning and lubrication of bearings and pins 12 months Efficiency of the centering and alignment devices 12 months Tightening of the screwed parts 12 months Efficacy of the braking devices 12 months Efficiency of the control and signal devices 12 months TELESCOPE CHECKS INTERVAL Condition of the steel ropes 12 months Condition of the ropes winding drums 12 months Condition of the ropes pulleys 12 months Efficiency of the main rope safety device 12 months Condition of the balancing springs 12 months

    Date Signature Date Signature

    2.6.3. Every 60 months (5 years) PARTS TO REPLACE INTERVAL Steel ropes 5 years

    Date Signature Date Signature

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    2.7. Lifting device (Optional)

    Before starting the lifting and installing operations, carefully read

    the indications on safety contained in chapter2 of this manual.

    2.7.1. Safety measures for installation To use the lifting device, place the metal pallet that the telescope is mounted to under the bridge, then continue with the following procedures: 9 Remove the carriage rear ball bearing supports (93CSC3 dis. Mi930031-b

    Pos. 3); 9 Remove the front ball bearing supports from the carriage, right (93CSC1 - dis.

    Mi930031-b Pos. 2) and left (93CSC2 - dis. Mi930031-b Pos. 1); 9 Place the lifting bar under the bridge and fasten it by the two screws that are

    part of the supply (TCCE M8x12 - dis. MI930030-B Pos. 7) to the proper holes made in the carriage shoulders;

    9 Remove the closure head of the bridge dis. Mi930031-b Pos. 4); 9 Insert in the bridge rails the carriage supports previously disassembled, paying

    attention to the right insertion direction; 9 Insert the two threaded tie rods (dis. MI930030-B Pos. 9) in the bridge rails

    and lock them in position by the nuts and the screws that are part of the supply (dis. MI930030-B Pos. 1, 2, 3, 4, 5);

    9 Insert the other end of the tie rods (dis. MI930030-B Pos. 9) inside the proper holes that are on the lifting bar device (dis. MI930030-B Pos. 12);

    9 Using the two knobs (that are to be screwed from the bottom on the threaded tie rods dis. MI930030-B Pos. 14), lift the carriage up to the bridge height by alternatively acting on the two knobs;

    9 Once the right point is reached, fasten the carriage ball bearing supports to the carriage again and then proceed with completion of the system installation.

    WARNING!!!

    Before removing the lifting device, check that the support bearings are correctly inserted, in the guides fastened to the rails, and that

    they are properly fastened to the carriage. This safety check is very important to avoid potential risks to patients and technical staff that

    may result from carriage support failure

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    3. Wallstand The manufacturer is not responsible for system malfunction caused by negligence or elusion of the basic maintenance rules listed below. The planned maintenance must be exclusively done by qualified and authorized personnel. 1) A general check of the unit and its functioning conditions must be done at intervals no longer then 12 months. 2) Changes, updating and extraordinary maintenance must be done by the manufacturer or technical personnel authorized by him. 3) Every ordinary and extraordinary operation on the equipment must be supported by documents; these must be findable. IMPORTANT! It is compulsory for the installer to act so that equipment parts that require checks and maintenance are easily open to inspection and readily available. The manufacturer has taken this aspect into great consideration. Maintenance and documentation duties must be observed; anything contrary to the case releases the equipments manufacturer from all responsibilities. Every technical intervention must be recorded in the Maintenance Register (on the following pages)

    3.1. Necessary tools No kind of specific tool is necessary for the maintenance: 1) soft clothes for the cleaning 2) detergent 3) universal grease 4) chain lubricating spray 5) paint to touch up (issued with the unit) and soft brush 6) series of fixed wrenches 7) series of box wrenches 8) series of hexagonal wrenches 9) series of screwdrivers

    3.2. General checks The equipment includes mechanical and electrical parts, which need to be subjected regularly to checks and maintenance in order to guarantee a units efficient and enduring working. As suggested by the manufacturer, the main control typology and frequency to do regularly are listed below. The user, this means the person who is responsible for the equipment, must ask for the technical support at the foreseen dates and hold all of the units documentation for quick referencethat means this manual and the operators manual. The user must always address technical personnel for the equipment maintenance and repairing

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    3.3. General checks interval

    3.4. Compulsory spare parts replacement after number of working years

    Part Number Description Replace after

    5119023 Potter brake assembly 5 years

    5145875 Potter rotation bearing 5 years

    3.5. General maintenance

    1. Remove the covers and clean the equipment with a detergent and a soft damp cloth

    2. Pay attention not to use abrasive products or substances that contain solvents, because they can damage the unit surface. Check scrupulously if there are possible anomalies

    3. If the unit presents dents, repair them; in case of damaged painted surfaces, touch them up using the paint issued by the manufacturer.

    4. Check the functioning backlash of guide and thrust bearings. 5. Check the correct functioning of the control and braking devices 6. Check the correct torque of the nuts and bolts 7. Check the correct functions safety devices.

    GENERAL CHECKS INTERVAL

    Cleaning of the ball bearings sliding guides 12 months

    Tightening of the screwed parts 12 months

    Efficacy of the braking devices 12 months

    Check and lubricate with oil the potter carriage chain 12 months

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    3.6. Maintenance Register

    Model

    Serial number

    Options

    Installation date

    GENERAL CHECKS INTERVAL Cleaning of the ball bearings sliding guides 12 months Tightening of the screwed parts 12 months Efficacy of the braking devices 12 months Check and lubricate with oil the potter carriage chain 12 months

    Parts Replacement INTERVAL Potter brake assembly 5 years Potter rotation bearings 5 years

    Date Signature Date Signature

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    4. Analog Image Chain 512 Every 6/12 months it is advise to control if the x-ray beams dose is in compliance with the requirements established by the country low directive where the TV chain equipment is installed.

    4.1. X-ray automatic dose control The sequences of actions to be executed in order to obtain the X-ray AUTO dose control are as follows:

    1. Put at the collimator X- ray output field a copper sheet 1millimeter thick 2. Insert the AUTO dose control function 3. S start FLUOROSCOPY function and check if the nominal field of the output video

    signal, measured by an oscilloscope, remains at the 400 mV (10%) value. 4. Change the magnifying mode and control if the video signal will stay at 400 mV

    (10%) value

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    5. Analog Image Chain 1K Every 6/12 months it is advise to control if the x-ray beams dose is in compliance with the requirements established by the country low directive where the Tv chain equipment is installed.

    5.1. X-ray dose calibration The GMM calibration dose is: 35 R/s (10%), and it is obtain thanks to the following steps:

    1. Set the Image Intensifier to Nominal FOV 2. Put the dosimeter probe at the top of the Image Intensifier entrance field, just

    below the grid place 3. Set the TV chain system with the FLOUROSCOPY modality onto ON and set to

    70kV the generator, the mA must be regulated in order to obtain in the dosimeter the following values: 35 R/s (10%)

    4. Set the focal distance to 115 centimeters 5. Put a copper sheet 1millimeter thick at the collimator entrance field

    Following this previous sequence of commands it gives the opportunity to obtain a video signal at 300 mV. The video signal can be measured by an oscilloscope

    5.2. X-ray automatic dose control The sequences of actions to be executed in order to obtain the X-ray AUTO dose control are as follows:

    1. Put at the collimator X- ray output field a copper sheet 1millimeter thick 2. Insert the AUTO dose control function 3. Start FLUOROSCOPY function and check if the nominal field of the output video

    signal, measured by an oscilloscope, remains at the 300 mV (10%) value. 4. Change the magnifying mode and control if the video signal will stay at 300 mV

    (10%) value

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    6. Generator 6.1. Introduction

    This chapter provides a recommended schedule for periodic maintenance of the Indico 100 family of X-ray generators.

    NOTE: REFERENCES IN THIS SECTION TO CONSOLE SERVICING (CONSOLE EPROM REPLACEMENT, SETTING CONSOLE CPU FACTORY DEFAULTS, CONSOLE BATTERY REPLACEMENT, ETC) DO NOT APPLY TO THE TOUCH SCREEN CONSOLE. THE TOUCH SCREEN CONSOLE IS NOT FIELD SERVICEABLE. PLEASE CONTACT THE FACTORY FOR SERVICE.

    6.2. X-ray generator update/service record The X-ray generator update / service record is stored on the inside of the upper cabinet hood. The installation date and location should be recorded on this form at the time of the original site installation. Service and repairs must be recorded on the update / service record. The record should be as thorough as possible, detailing the scope and type of work that was performed (all service and a record of all replacement parts that were installed). Additionally, the person performing the work should date and sign the record. This information will be invaluable in the future for traceability and to ensure continued compatibility of the generator.

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    6.3. Maintenance schedule

    WARNING: MAINTENANCE IS TO BE PERFORMED ONLY BY COMPETENT, TRAINED PERSONNEL WHO ARE FAMILIAR WITH THE POTENTIAL HAZARDS ASSOCIATED WITH THIS EQUIPMENT.

    NOTE: MAINTENANCE SCHEDULE FREQUENCY MAY BE DETERMINED BY CERTAIN REGULATORY REQUIREMENTS OF THE COUNTRY OR STATE IN WHICH THE INSTALLATION IS LOCATED. ALWAYS CHECK THE LOCAL CODES AND REGULATIONS WHEN DETERMINING A MAINTENANCE SCHEDULE.

    WARNING: ALWAYS SWITCH OFF MAINS POWER TO THE GENERATOR AND WAIT A MINIMUM OF 5 MINUTES FOR CAPACITORS TO DISCHARGE BEFORE BEGINNING ANY PREVENTATIVE MAINTENANCE, INCLUDING CLEANING.

    WARNING: OBSERVE ESD PRECAUTIONS. KEEP ALL STATIC - SENSITIVE COMPONENTS AND CIRCUIT BOARDS IN THEIR STATIC - SHIELDING PACKAGING UNTIL READY TO INSTALL. ENSURE THAT YOU ARE GROUNDED AT ALL TIMES WHEN HANDLING STATIC - SENSITIVE COMPONENTS AND CIRCUIT BOARDS.

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    Maintenance Frequency

    Description of Preventative Maintenance

    As governed by local regulations:

    Check and recalibrate the DAP meter in the generator.

    Every 6 Months AND whenever a related certifiable X-ray component is replaced:

    1. Clean and re-grease all HV connections using vapour proof compound. 2. Clean the control console, remote fluoro control (if used) and main cabinet as

    needed. REFER TO 6.5.0 CLEANING BEFORE PROCEEDING 3. Perform the X-ray tube auto calibration routine, refer to chapter 2. 4. Verify the calibration of the generator; refer to chapter 4 of this manual. 5. Test the X-ray tube thermal switch circuits in the generator. Disconnect the

    tube thermal switch(s) and verify the correct error message, and that X-ray exposures are inhibited.

    6. For fan cooled Indico 100 generators in particular, remove accumulated dust

    from the cooling vents. Vacuuming is recommended. 7. For units with the AK (Air Kerma) option, verify the air kerma calibration per

    chapter 3F. 8. Perform any additional tests required by laws governing this installation.

    Every 12 months:

    1. Examine the following for any visible damage and replace any damaged components:

    The exterior of the control console and remote fluoro control if used, including the membrane switch assembly.

    The cable between the control console and the generator main cabinet and between the remote fluoro control (if used) and generator main cabinet.

    The hand switch and fluoro footswitch (if used) and the cables connecting these to the console.

    2. Open the generator cabinet and examine the unit for any visible damage:

    missing or loose ground connections, oil leaks, damaged cables etc. 3. Ensure that there are no obstructions blocking any of the ventilation holes or

    louvers on the generator cabinet. Every 5 years:

    Replace the lithium battery on the CPU board in the control console and on the generator CPU board in the main cabinet. Refer to the spares list in chapter 8 for the required part number. Refer to 6.8.0 for the battery replacement procedure.

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    6.4. Oil fill/level check (ht tank)

    The insulating oil level in the HT tank does NOT require periodic checking under normal conditions. However, if there is evidence of possible oil loss, the procedure for checking the correct oil level follows.

    1. Loosen the oil fill plug screw on the tank lid. 2. With the screw sufficiently loosened, remove the rubber (neoprene) plug. 3. Use a clean ruler, strip of cardboard, or other equivalent material to

    determine the oil level -- measured always from the TOP surface of the HT tanks lid. Normally the oil level should be between 0.88 - 1.25 inches (22 - 32 mm)

    from the top of the tank lid. If the oil level is between 1.25 - 1.6 inches (32 - 41 mm) from the top of

    the tank lid, then clean oil should be added as needed. If the oil level is greater than 1.6 inches (41 mm) below the top of the

    tank lid, please consult the factory.

    Figure 6-1: HT tank oil level

    4. Use only fresh oil, type Shell DIALA AX or equivalent. It is critical that air is

    not added when topping up the oil. The following procedure is strongly recommended when adding oil. Use a new clean syringe to remove oil from the container. A 60 cc

    catheter tip syringe is recommended. Approximately 60 cc of oil is required to raise the oil level by one millimeter.

    Turn the syringe upright and expel any trapped air.

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    Place the tip of the syringe through the oil-fill plug and into the oil, ensuring that it is below the surface of the oil.

    Gently eject the oil from the syringe into the HT tank, while making sure that the tip of the syringe remains below the surface of the oil until all of the oil is emptied from the syringe.

    Repeat the previous steps until the required amount of oil has been added.

    5. Replace the oil fill plug. Once the plug is installed and the screw is properly

    seated, continue to tighten the screw until the neoprene plug is firmly secured. Do not over tighten; the screw should mildly compress the neoprene plug when tight. Wipe up any oil spills. Dispose of soiled absorber in compliance with government requirements and ensure conformity to local disposal regulations. THE OIL DOES NOT CONTAIN PCBs.

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    6.5. Cleaning

    Never use anything other than soap and water to clean plastic surfaces. Other cleaners may damage the plastic.

    Never use any corrosive, solvent or abrasive detergents or polishes. Ensure that no water or other liquid can enter any equipment. This precaution

    prevents short circuits and corrosion forming on components. Methods of disinfection used must conform to legal regulations and guidelines

    regarding disinfection and explosion protection. If disinfectants are used which form explosive mixtures of gases, these gases

    must have dissipated before switching on the equipment again. Disinfection by spraying is not recommended because the disinfectant may

    enter the X-ray equipment. If room disinfection is done with an atomizer, it is recommended that the

    equipment be switched OFF, allowed to cool down and covered with a plastic sheet. When the disinfectant mist has subsided, the plastic sheet may be removed and the equipment be disinfected by wiping.

    6.6. Eprom replacement / software upgrade

    WARNING: PLEASE TAKE APPROPRIATE ELECTROSTATIC PRECAUTIONS AT ALL TIMES WHEN HANDLING THE EPROMs.

    6.6.1. Console Software / EPROM 1. Console software for the 23 X 56 cm console and for the Rad-only console

    resides in an EPROM. When the software for these consoles needs to be field upgraded, a replacement EPROM will be supplied.

    2. Console software for the 31 X 42 cm console initially resides in flash

    memory on the console board. The console software will be field upgraded by one of the following methods: The flash memory may be reprogrammed in the field if the required

    hardware is available (a suitable computer, a flash loader, and the proper cables). For details, please consult the factory.

    Alternatively, an EPROM may be supplied containing the updated software. Continue with the following steps if upgrading the software via an EPROM.

    3. With the generator mains power switched OFF, open the console to gain access to the console EPROM. Refer to chapter 2, the section CHECKING

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    THE RAM BACKUP BATTERY VOLTAGE, for the procedure to access the console CPU board.

    4. Locate and carefully remove the existing EPROM on the console CPU board (refer to figure 1E-4). This does not apply if the console software currently resides in flash memory as described in step 2.

    5. Carefully insert the replacement EPROM into the socket observing the orientation per figure 1E-4.

    6. For Indico 100 with the 31 X 42 cm console: Ensure that JW1 on the console board is set to the EPROM BOOT

    position in order to run the updated software on EPROM. Refer to figure 1E-4. This jumper is initially set to the FLASH BOOT position in order to boot from flash memory.

    JW1 on the console board must be set to the FLASH BOOT position in order to run existing or upgraded console software from flash memory.

    7. Re-assemble the console as per the procedure in chapter 2.

    8. Refer to 6.6.4 before re-energizing the generator.

    6.6.2. Power EPROM

    1. With the generator mains power switched OFF, locate and carefully remove the existing power EPROM on the generator CPU board (U38 or U41, refer to figure 1E-1).

    2. Carefully insert the replacement EPROM into the socket observing the orientation per figure 1E-1.

    3. Refer to 6.6.4 before re-energizing the generator.

    6.6.3. Dual Speed Starter EPROM (If fitted)

    1. Switch the generator mains power OFF, AND WAIT 5 MINUTES FOR THE DC BUS CAPACITORS TO FULLY DISCHARGE.

    2. Locate and carefully remove the existing EPROM on the dual speed starter board (U26, refer to figure 1E-6).

    3. Carefully insert the replacement EPROM into the socket observing the orientation per figure 1E-6.

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    6.6.4. Resetting Factory Defaults

    If the part number (not revision) of the replacement EPROM is different from the EPROM being replaced, then the FACTORY DEFAULT procedure(s) must be performed as detailed below. This will initialize the CPUs NVRAM as required by the new software and sets the data to its factory-configured state. Note the separate procedures for the console CPU board and for the generator CPU board. For Indico 100 with the 31 X 42 cm console, the console software is initially programmed into flash memory on the console board. If the console software needs to be field-upgraded, an EPROM may be supplied containing the updated software. As noted above, if the part number (not revision) of the replacement firmware is different from that being replaced, then the FACTORY DEFAULT procedure(s) must be performed as detailed below. The part number and revision of the software in flash memory is displayed at the password screen, below the message ENTER PASSWORD: _____, when initially entering into programming mode. This is only displayed if running the software from flash memory. Refer to the section EPROM REPLACEMENT, Console EPROM for details regarding the use of flash memory vs. EPROM. CONSOLE CPU FACTORY DEFAULTS: 31 X 42 CM CONSOLE USING AN EPROM AND 23 X 56 CM CONSOLE: 1. With the power OFF, set switch 8 of SW1 on the console CPU board to its

    ON position. 2. Power ON the generator. The console will prompt for a YES or NO to

    loading defaults for two conditions (console settings and APR memory). Select YES to both.

    3. Power OFF the console. Reset switch 8 of SW1 on the console CPU board to its OFF position.

    This will initialize both the CONSOLE settings (refer to CONSOLE settings in chapter 3C) and the APR to the factory default settings. 31 X 42 CM CONSOLE USING FLASH MEMORY AND RAD-ONLY CONSOLE: 1. In chapter 3C, refer to LOAD CONSOLE DEFAULTS. This is in the

    UTILITY menu, under the CONSOLE submenu. Set LOAD CONSOLE DEFAULTS to YES.

    2. Select

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    4. Briefly switch the generator OFF, and then ON again. The console will prompt for a YES or NO to loading defaults when it is powered on again. Select YES to both prompts to reset the console and APR defaults.

    5. This will initialize both the CONSOLE settings (refer to CONSOLE settings in chapter 3C) and the APR to the factory default settings.

    The LOAD CONSOLE DEFAULTS setting automatically resets to NO the next time the generator is switched on.

    GENERATOR CPU FACTORY DEFAULTS: 1. With the power OFF, set switch 8 of SW1 on the generator CPU board to its

    OFF position. 2. Power ON the generator. After the initialization is complete, the console will

    display the message FACTORY DEFAULTS. 3. Power OFF the generator. Reset switch 8 of SW1 on the generator CPU

    board to its ON position. This will initialize all generator data to the factory defaults (tube selection, generator limits, receptor setup, I/O configuration, AEC setup and calibration, fluoro setup and calibration, tube calibration, time & date, error log and statistics).

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    6.7. Software key installation / replacement

    WARNING: PLEASE TAKE APPROPRIATE ELECTROSTATIC PRECAUTIONS AT ALL TIMES WHEN HANDLING THE SOFTWARE KEY I.C.

    The software key activates specific options in the generator, and may need to be installed to add certain options, or may need to be replaced if it is desired to alter the current configuration of the generator. To install or replace the software key follow the procedure below.

    1. With the generator mains power switched OFF, locate the socket for the

    software key, U29, on the generator CPU board. Refer to figure 6-2.

    2. Remove the existing I.C. U29, if fitted. The original I.C. should be placed in anti-static packaging, and may be set aside for future use in a generator that requires the options that are activated by that I.C.

    3. Carefully insert the replacement software key into the U29 socket observing the orientation per figure 6-2.

    4. Perform setup and calibration, if required, of the new features that have been activated by the new software key. Refer to the applicable sections of the service manual.

    GENERATOR CPU BOARD

    FILE: ML_CPU2.CDR

    U29

    EPROM U41

    Figure 6-2: Software key location and orientation

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    6.8. Battery replacement

    To replace the battery on the console CPU board or on the generator CPU board, follow the procedure below. Refer to the figure showing the location of these batteries in chapter 2, in the section CHECKING THE RAM BACKUP BATTERY VOLTAGE. Refer to that section in chapter 2 for console disassembly instructions to gain access to the console CPU board if required.

    NOTE: THE CONSOLE BATTERY SHOULD BE REPLACED WITH THE GENERATOR POWERED UP. THIS WILL PREVENT THE CONSOLE DATA FROM BEING LOST WHEN THE BATTERIES ARE REMOVED. THIS IS THE ONLY EXCEPTION TO THE RULE OF NOT SERVICING THE GENERATOR WHILE THE POWER IS ON. FAMILIARIZE YOURSELF WITH THE HIGH VOLTAGE LOCATIONS AND HAZARDS BEFORE REPLACING THIS BATTERY.

    1. Remove the battery from the holder by gently prying under the battery at the access slot in the battery holder using a small screwdriver. Slide the battery over the edge of the holder and remove it when it is free.

    2. Check the voltage of the new battery prior to inserting it. This should be

    nominally 3.0V, do not use if it is under 2.80 V. 3. Wipe the replacement battery with a clean cloth, and ensure that the holder

    is clean and free of debris before inserting the battery. 4. Gently lift the spring contact on the holder and insert the replacement

    battery positive (+) side up

    6.9. Tube conditioning / seasoning

    Tube conditioning or seasoning is particularly important for new tubes or tubes that have not been used for several days. This should also be performed on each X-ray tube before attempting auto calibration, as an unseasoned tube may not operate properly at higher kV values without arcing. Refer to the X-ray tube manufacturers instructions, if available, for the tube conditioning or seasoning procedure. If the X-ray tube manufacturers instructions are not available, the following procedure may be used:

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    6.9.1. Tube Conditioning (Overview) The generator does X-ray tube auto calibration at 50 kV, 60 kV, 70 kV, 80 kV, 100 kV and 120 kV. The tube normally needs to be seasoned before it can be operated at the higher voltages encountered during auto calibration. Tube seasoning is started by auto calibrating the kV stations up to and including part of the 70 kV station. The tube is then seasoned at 70 kV. Progressively higher kV stations are then auto calibrated and seasoned. Finally the entire kV and mA range is auto calibrated, then the tube is seasoned at the remaining high kV values. Manually releasing the exposure button during auto calibration of a particular kV station in the following procedure prevents the generator from attempting operation beyond that kV/mA value.

    NOTE: THE TUBE MANUFACTURERS RECOMMENDED SEASONING PROCEDURE, IF AVAILABLE, MUST ALWAYS BE USED IN PLACE OF THE FOLLOWING PROCEDURE.

    NOTE: LOW SPEED ONLY EXPOSURES ARE RECOMMENDED FOR THE SEASONING EXPOSURES, TO PREVENT EXCESSIVE HEAT BUILD-UP IN THE HOUSING FROM THE STATOR WINDINGS OR THE ROTOR BEARINGS.

    X-ray tubes that have not been used for more than 8 hours may suffer thermal shock if operated at high mA and kV without a warm-up procedure. A cold anode (Molybdenum) is very brittle and when suddenly heated over a small area may experience thermal cracking of the anode surface, eventually leading to permanent tube damage.

    6.9.2. Tube Conditioning (Procedure) X-ray tube seasoning should be done on LARGE focus in order to minimize tube wear. The procedure below is intended for seasoning an X-ray tube prior to attempting tube auto calibration. To season a tube that does not need to be calibrated, simply follow steps 2, 4, 6, 8, and 9. 1. Start the tube auto calibration sequence, and manually terminate the

    exposure at 70 kV and 250 mA.

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    2. Season the tube at 70 kV by taking approximately 10 exposures of 200 mA

    and 100 ms. These exposures should be taken at the rate of approximately one every 15 seconds.

    3. Restart the auto calibration sequence and manually terminate the exposure

    at 100 kV and 250 mA. 4. Season the tube at 100 kV by taking approximately 5 exposures of 200 mA

    and 100 ms. These exposures should be taken at the rate of approximately one every 15 seconds.

    5. Restart the auto calibration sequence and manually terminate the exposure

    at 120 kV and 160 mA. 6. Season the tube at 120 kV by taking approximately 5 exposures of 160 mA

    and 100 ms. These exposures should be taken at the rate of approximately one every 15 seconds.

    7. Restart the auto calibration sequence and allow the auto calibration

    sequence to complete. 8. Season the tube at 130 kV by taking approximately 5 exposures of 100 mA

    and 50 ms. These exposures should be taken at the rate of approximately one every 15 seconds.

    9. Repeat step 8 at 140 kV, and then at 145 kV.

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    6.10. End of product life If the generator has completed its useful service life, local environmental regulations must be complied with in regard to disposal of possible hazardous materials used in the construction of the generator. In order to assist with this determination, the noteworthy materials used in the construction of this generator are itemized below:

    ITEM

    Electrical insulating oil in HT tank. This is a mineral oil with trace additives (25 Liter, 6.5 U.S. gal).

    Solder (lead/tin). Epoxy fiberglass circuit board materials, tracks are solder on copper. Wire, tinned copper. Insulated with PVC, tefzel, or silicone. Steel and / or aluminum (generator cabinet and console chassis). Plastic (console enclosure and console membrane). Electrical and electronic components: ICs, transistors, diodes, resistors, capacitors,

    etc.

    WARNING: DO NOT DISASSEMBLE, INCINERATE, OR SHORT-CIRCUIT THE BATTERY(S) IN THIS PRODUCT. DO NOT PUT IT IN TRASH THAT IS DISPOSED OF IN LANDFILLS; DISPOSE OF IT AS REQUIRED BY LOCAL ORDINANCES.

    THE FLUORESCENT LAMP IN THE LCD DISPLAY CONTAINS MERCURY. DO NOT PUT IT IN TRASH THAT IS DISPOSED OF IN LANDFILLS; DISPOSE OF IT AS REQUIRED BY LOCAL ORDINANCES.

    THE LCD IS MADE OF GLASS. IF THE LCD BREAKS DUE TO ROUGH HANDLING OR DROPPING, AND THE INTERNAL FLUID GETS IN YOUR EYES OR ON YOUR HANDS, IMMEDIATELY WASH THE AFFECTED AREAS WITH WATER FOR AT LEAST 15 MINUTES. SEEK MEDICAL ATTENTION IF ANY SYMPTOMS ARE PRESENT AFTER WASHING.

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    NOTE