Free Workshop on SAP ME Manufacturing Execution … · – Manufacturing Execution Systems (MES)...

V1.0, Dresden, 2011-01-27; Copyright © SYSTEMA ‹Nr.› confidential, www.systemagmbh.de

Free Workshop on SAP ME

Manufacturing Execution for Hightech Industry

27 January 2011, Dresden, Systema GmbH


Welcome to all Participants!


Agenda

9:10 Welcome & Introduction

9:30 Enhance Your Manufacturing Capability with SAP ME

10:00 Coffee Break

10:15 SAP in the Cloud, with live demo SAP ME/MII

11:00 High Availability without Clustering

11:30 Project Report: SAP-ME/MII in high tech manufacturing

12:00 Get together

Transfer to the 8th innovationsforum

Software Solutions with System

SYSTEMADresden, Germany

V1.0, Dresden, 2011-01-27; Copyright © SYSTEMA confidential, www.systemagmbh.de

Welcome and Introductionto a SYSTEMA / SAP workshop on SAP-ME for High Tech Industry


About SYSTEMA

SYSTEMA, more than 15 years System Integration Experiences

SYSTEMA and SAP:a strong partnership network

Progress and results of the partnership

The Vision of the Perfect Plant:an SAP initiative


About SYSTEMA

18 years in Semiconductor

Privately owned company, > 100 employees in 4 offices▪ Dresden, Germany (head quarter) ▪ Regensburg, Germany (branch)▪ Corvallis, Oregon, US (subsidiary)▪ Udon Thani, Thailand (partnership)

Organization▪ HRB: 5422 Dresden▪ Foundation: 15.08.93▪ CEO: Manfred Austen

ISO 9001:2000 certified

Global▪ Customers▪ Employees and▪ Business Activities


About SYSTEMA

Vision:▪ (Cost) Effective System Integration and Automation Solutions …▪ based on a standard system architecture and technology …▪ for all levels from Controls to ERP

Mission:▪ Increase of productivity and efficiency …▪ of manufacturing business processes …▪ by highly integrated and automated software solutions …▪ on the layers

– Enterprise Resource Planning (ERP)– Manufacturing Execution Systems (MES)– Equipment Integration & Automation (EI & Autom)– Tool Control (TC)

▪ for the high tech industry▪ based on a Service Oriented Architecture approach

Manufacturing / Production Process

Dat

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ERP

MES

EI &Autom

TC


About SYSTEMA

Solutions for Semiconductor, Photovoltaic & other High Tech Industries:

▪ Fully Integrated and Automated Solutions for …– Equipment Integration & Automation & Control (EIA)– Manufacturing Execution System (MES)– Material Control and Transportation System (MCS)– ID-System: RFID, SmartTags, Barcode (MIS)– Recipe and Setup Management System (RMS)– Data Acquisition, Collection & Analysis

(e.g. EDC, SPC, APC, FDC, OEE, …)– Document Management System (DMS)– Enterprise Resource Planning System (ERP)

▪ Productivity Improvement Solutions by …– Total integrated GUI and Work Area Overview– Manufacturing Business Process Automation– Workflow based Automation for Manufacturing and Tool Operating Scenarios– Rules based MES Enhancements, e.g.

▪ Dispatching and Scheduling / Process Capabilities / Routing & Notifications ▪ Data acquisition, processing and analysis for SPC, APC, FDC, OEE


SAP & SYSTEMA






A strong Partnership

Partnership Decision Criteria

▪ SAP´s solution portfolio for MES Systems– Functionality, robustness and flexibility– Manufacturing solution and product portfolio– Operations concepts– Reference installations– License models– Customer support

▪ SAP´s (& SAP-ME) technology stack – Applicable in manufacturing specific environments– Support of standards and technologies, SYSTEMA preferences and experiences in

▪ Java / J2EE Eclipse based environment▪ Service oriented architecture with messaging & event notification▪ Embedded development and test environments▪ Scalability and high availability via instantiation of application servers▪ Robust and reliable transaction handling

▪ Partner reputation and stability in the market– Financial stability, sustainability of product portfolio and customer support– Worldwide presence– Excellent market know how and customer relations– Excellent reputation in the market and leader worldwide for integrated Biz Solutions– SAP partnership commitment


A strong Partnership

SYSTEMA and SAP complement each other very well

▪ SAP has process know how on enterprise level (ERP)

▪ SYSTEMA has process know how on shop floor and equipment integration level (MES & EI)

▪ SAP´s solution portfolio for manufacturing (including SAP-ME) is embedded into SAP´s enterprise solution framework and vision / initiative of a “Perfect Plant”

▪ SYSTEMA´s know how of technical integration and development platforms fits perfectly into SAP´s technology stack

▪ The partnership SAP - SYSTEMA helps customers to get vertical and horizontal totally integrated solutions (Business Process- & Technical Integration) and protection of investments

▪ The SAP partnership network: skilled and experienced partners with special domain knowledge, solutions and products, e.g. Stratus


Partnership Progress







“The beginnings” (how SYSTEMA got a SAP-ME partner)

▪ Jun 2009: After 6 months of spending a large effort, meetings, workshops in Atlanta together with the product development team of SAP ME we achieved the official status „SAP-Partner“ for SAP-ME

▪ Aug 2009: Demanding evaluation phase (early participation in competitive biddings)

▪ Oct 2009: SYSTEMA investments upfront to train, educate, certify people and to ensure fast knowledge ramp up in

▪ Nov 2009: Investment in HW, Infrastructure and SW licenses– Virtualized ESX/VMware based platform @ SYSTEMA for evaluation and testing– NetApps integrated storage system– Multiple ERP/ME instances for trainings & projects

▪ Nov 2009: Participation in PCO V2.1 Ramp-Up Program

▪ Dec 2009: Active participation in SAP-ME V5.2 Ramp-Up Program

▪ Dec 2009: Active participation in SAP-MII V12.1 Ramp-Up Program



“On the Road again” (what SYSTEMA and SAP accomplished)

▪ 2010 all year activities – Common Marketing Events and participation in Conferences – Bidding Request Processes– Common Activities with SAP Channel Partner

▪ Jan 2010: “Special Expertise Partner” for SAP-ME

▪ Mar 2010: ABB ME Project Backend

▪ Apr 2010: Collaborative Business Initiative membership (CBI)

▪ May 2010: Carrier Management Enhancement Package– Specification and Design by SYSTEMA and SAP– Cooperation Development Project

▪ Aug 2010: SAP-ME Cloud and eBook contribution and participation

▪ Sep 2010: Co-Innovation Lab (COIL) participation

▪ Oct 2010: TriQuint (USA) MII integration project (MES – ERP)

▪ Nov 2010: Wacker Chemie ME / MII / PCO proof of concept

▪ Jan 2011: Alere Technologies ME project (PlanOrg channel partner)

▪ Jan 2011: Participation PCO V2.2 acceptance test



Partnership experiences (how does the partnership work)

▪ Professional and well organized processes on SAP side for partner development and support

▪ SAP provides excellent contacts for design support and tool usage with special regard to technology stack and solution modules

▪ Open exchange of experiences from different industries and solution approaches

▪ We identified gaps in SAP-ME concerning the SC & PV (and other high tech) industry, which will be closed by SYSTEMA AddOns developed in cooperation with SAP

▪ High mutual trust from the very beginning– SYSTEMA bids for projects where SAP subcontracts– SAP bids for projects, where SYSTEMA subcontracts

▪ But: Achieving a strong partnership is hard work for both sides


Perfect Plant Vision






Design ViewVP, R&D

ManufacturingView

VP Manufacturing

OutsourcersContract Mfg

Suppliers

Internal Plants

Supply Chain View

VP Supply Chain

Demand SensingAfterSales Service

DeliveryLogisticsManufacturingSourcing Supply

PlanningSales &

Marketing

NPDI

PortfolioManagement

InnovationManagement

Internal Plant ViewPlant Manager

The Perfect Plant reliably produces to targets and delivers year-after-year improvements in cost, quality and responsiveness, while being flexible enough to

dynamically cope with unpredicted change.

The Vision of the Perfect PlantPut the Plant in context



Equipment Interfacing

Equipment Integration

MESLayer

SAP ERP Core Services SAP ME Core Services Extended SAP ME Services

Web Services XML/SOAP.NETJava Interop

MessagingMiddlewareBased on SAPNetWeaver

ESR WebServices, RFC, BAPI, BADI

EnterpriseApplication Layer

Other communication standardsWeb Services

Other communication standards

Web Services XML/SOAPSECS/GEMOPC Server Vendor specific

UILayer

.Net-Java interop XML/SOAP

SAP ERPStandard Modules PP, MM, WM, SD,QM,FI, CO,AM,..

xAppsCustomer spec. Ext.

SAP BI (Bobj) + SAP Doc Mgmt + KMInformationHub,BizData Model

Commercial and TechnicalReporting /AnlaysisDashboards…..

Doc.MgmtVersioningArchiving

Non SAP Apps.Customer spec. App.SPC/APC Appl.Non SAP Logistic App…..

SAPME Core SAP ME Extended

SAP PCo EI-suite

SAP MII SAP PI

Browser Portal .NET Standard UI Technology Mobile Other UI StandardsSAP UI Standards

PLC/Scada Eq. + OPC server SECS/GEM Eqp. XML Eqp.WebService Eqp. Vendor specific Eqp.

Communication Modes: Synchronous, Asynchronous. Deliver once in sequence, Certified delivery,….

Communication Modes: Synchronous, Asynchronous. Deliver once in sequence, Certified delivery,….

JMS

JMS


SYSTEMA SAP-ME Integration Reference Architecture


Now let´s open the boxes and get a deeper insight view into

“SAP-ME & Co”

Thank you!


Free Workshop on SAP ME Manufacturing Execution … · – Manufacturing Execution Systems (MES)...

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