Automation and Drives Manufacturing Execution Systems Simatic IT Manufacturing Execution Systems...

Automation and Drives

Manufacturing Execution SystemsSimatic IT

Manufacturing Execution SystemsSIMATIC IT

© Siemens A&D AS MES 1

SCMSCM

Manufacturing Execution Systems

As with Business Systems, ERP manufacturers have integrated and extended functions outside the Enterprise …

many functions are required…

Between Business and Controls level,

Inventory

InvoicingBill of

Material Shipping

AccountingOrder Mgmt.

Receiving

ControlsDCS HMI

CNC PLC

Productiondata

collection

Productionexecution

Productionresource

management

Productiondispatching

Productiontracking

Detailedproductionscheduling

Productdefinition

management

ProductionPerformance

analysis

MANUFACTURING MANUFACTURING EXECUTION SYSTEMSEXECUTION SYSTEMS

ERP

... a new layer is needed to work together with CONTROL to manage properly the

PLANT





CONTROLCONTROL

What do you need to manage?

ERP

Productiondata

collection

Productionexecution

Productionresource

management


Productiontracking


Productionschedule

Productdefinition

management


analysis

Productdefinition

Productioncapability

Productionperformance

WHAT and HOW to produce

What CAN be produced

When and What TO produce

When and What WAS produced

Product Definition

Production Capability

Production Schedule

Production Performance

"From ISA 95.00.03, Part 3 (Draft 11). Copyright ISA 2003.”

This is defined by ISA S95(IEC/ISO 62264):the international standard for MES





CONTROLCONTROL

What do you need to manage?

ERP

Productionschedule

Productdefinition



"From ISA 95.00.03, Part 3 (Draft 11). Copyright ISA 2003.”

Download of Material Master Data Incoming Goods Management Download of new Production

Orders Orders Dispatch Manual operations Batch Execution Quality Management KPI Management Material Tracking & genealogy ....

Productiondata

collection

Productionexecution

Productionresource

management


Productiontracking


Productdefinition

management


analysis





SIMATIC IT FrameworkS

IMA

TIC

IT

Co

mp

on

en

tS

IMA

TIC

IT

Co

mp

on

en

t

SIM

AT

IC I

TC

om

po

ne

nt

SIM

AT

IC I

TC

om

po

ne

nt

SIM

AT

IC I

TC

om

po

ne

nt

SIM

AT

IC I

TC

om

po

ne

nt

SIM

AT

IC I

TC

om

po

ne

nt

SIM

AT

IC I

TC

om

po

ne

nt

SIM

AT

IC I

TC

om

po

ne

nt

SIM

AT

IC I

TC

om

po

ne

nt

Production Operations explicitly represent the rules that drive the components and create a whole solution

SIMATIC IT Framework

SIM

AT

IC I

TC

om

po

ne

nt

SIM

AT

IC I

TC

om

po

ne

nt

SIM

AT

IC I

TC

om

po

ne

nt

SIM

AT

IC I

TC

om

po

ne

nt

SIM

AT

IC I

TC

om

po

ne

nt

SIM

AT

IC I

TC

om

po

ne

nt

SIM

AT

IC I

TC

om

po

ne

nt

SIM

AT

IC I

TC

om

po

ne

nt

SIM

AT

IC I

TC

om

po

ne

nt

SIM

AT

IC I

TC

om

po

ne

nt

SIMATIC IT approach





Business BenefitsBusiness Benefits Corporate approach:

Standardization across multiple sites Capitalization of know-how: modeling and re-using

the Corporate best practices (business and production rules)

Reduction of solution costs, risk and implementation time EC Regulation 178/2002: implementing Food/Feed

traceability/genealogy (critical for product re-calls) Integration of Legacy Systems/Third Party Products

Satisfying Customers with SIMATIC IT





Satisfying Customers with SIMATIC IT

Production BenefitsProduction Benefits Production Tracking:

Order and Batch tracking Material tracking Personnel management during production KPI management

Scraps and rework management Exception management:

Realtime reaction to any production event and readjustment of production process

Manual operations management and tracking

Plant Performance Analysis Production optimization





Physical Model

The heart of the SIMATIC IT system is the physical model





Physical Model

The model describes the capabilities of the machines, applications and people on the plant





Physical Model

The heart of the SIMATIC IT system is the physical model





Production Operations

The behavior of the system is described (and enforced) by graphical rules called Production Operations

Incoming Goods Management: a new truck deliveries raw materials to the factory





ISA 95.00.03 defines Production Operations

Productiondata

collection

Productionexecution

Productionresource

management


Productiontracking



Productionschedule

Productdefinition

management

Level 2 Process Control


analysis


Productdefinition





PRIMARYPRIMARY SECONDARYSECONDARY

The result is a Wall-to-Wall Solution

Batch

Batch

E E

Ord

ers M

gr

Ord

ers M

gr

Mate

rial M

gr

Mate

rial M

gr

Histo

rian K

PI

Histo

rian K

PI

Unila

bU

nila

b

Inte

rspec

Inte

rspec

3rd

Party

3rd

Party

SIMATIC IT ServicesSIM

ATIC

IT

Fra

mew

or

k

SimaticPCS7

SimaticPCS7

SimaticS7

SimaticS7

SimaticWinCCSimaticWinCC

3rd Partyproducts3rd Partyproducts

3rd Partyproducts3rd Partyproducts

A&D AS MES

Production Suite

& Components





Drag & DropSIMATIC® IT

Framework is used to model the plant using the Industry specific

Library

SIMATIC® IT Production Suite at work

Methods&

Events

Parameters

SIMATIC® IT Components deliver

the required functionalities

SIMATIC® IT Framework

Coordinates and controls the behavior

of the plant

Production Operation





11 22 44

55

11 2211 22

5555

M

M

M

The Model a Production

Operation333

M

M

M

M

M

M

SIMATIC IT Framework - runtime

Triggering and synchronizing Components’ tasks





SIMATIC IT Framework - runtime

Detailed monitoring of the executing Production Operations





SIMATIC IT Production Order Manager

1010998877665544332211

Want a clear interface to edit,

dispatch and monitor orders?

Want a clear interface to edit,

dispatch and monitor orders?

Part of Production Suite





SIMATIC IT Production Order Manager - Functionality

Through SIMATIC IT Production Order Manager you will be able to:

import Production Orders downloaded from an ERP

manually create new Production Orders

customize Production Orders through all the specific detailed information required (custom fields)

dispatch Production Orders, either manually or automatically

constantly monitor their progress status

archive data about executed Production Orders

Split, sequence, link orders.............





Batch Execution

Want a powerful Batch Management System to process

your order?

Want a powerful Batch Management System to process

your order?

1010998877665544332211





Production Modeler

S7

SIMATIC Manager & PCS7

S7 / Others

Real Time Execution Engine (e.g. WinAC, DataEngine …)

OPC / Drivers

Process Control Integration

SIMATICBATCH

665544332211





SIMATIC IT Messaging Manager

Need to inform and question your operations team?

Need to inform and question your operations team?

1010998877665544332211Part of Production Suite





SIMATIC IT Messaging Manager - Functionality

SIMATIC IT Messaging Manager allows you to:

Configure Templates of messages thanks to the Template Editor

Dispatch messages to workstations, thanks to the Server Module, which sends the requests to the Clients on the destination computers

See each message and type in any requested data, thanks to the Client Module (named Messaging Manager Display)

Have a complete history of all the messages exchanged in the past, with all the data shown and typed by the user on each message





SIMATIC IT Material Manager

Want to Track all materials in your

plant and create a detailed product

Genealogy?

Want to Track all materials in your

plant and create a detailed product

Genealogy?






SIMATIC IT Material Manager: functionality

Material tracking: movements, consumptions, transformations, split, merge, ......Material genealogy: backward, forward

Locations management (detailed as needed, inside the Production area)

Bill of Materials (automatic rescaling, versions)

Material properties

How can I use the same product in order to store data about:

Oil:

Material quality

densitytemperature

Fruit Yoghurt:pHFruit %Best before end date

supplier

SIMATIC IT MATERIAL MANAGER





Track / Trace & Genealogy

The Bill of Materials is the basis of the product specification and describes the topology of production





Track / Trace & Genealogy

As SIMATIC IT Framework executes production, Material Manager keeps track of material movements and transformations





SIMATIC IT Production Operation Recorder

Need to track all

operational activity for

compliance and

reporting?

Need to track all

operational activity for

compliance and

reporting?






SIMATIC IT Personnel Manager

Define and control

personnel requirements?

Define and control

personnel requirements?






SIMATIC IT Personnel Manager

SIMATIC IT Personnel Manager is a component for defining and managing persons at production level.

Personnel Manager allows to define groups of persons and single persons, and to customize both by means of properties.

Work schedules can be defined and associated to different groups.

During the production the presence of persons can be mandatory for achieving some production steps. The integration between Production Modeler and Personnel Manager provides the capability to check this presence.

The working times of each person will be collected at runtime: additional data may be associated, such as the Equipment, the OrderID and the LotID.





SIMATIC IT Report Manager

131312121111101099

Report on all

production activity?

Report on all

production activity?





SAP integration

1010998877665544332211

Want to download orders from SAP?Want to download orders from SAP?

Idoc PP-PIPCS tRFC sRFC





SIMATIC IT Detailed Production Scheduler

Need to create a detailed

production plan that considers all plant constraints?

Need to create a detailed

production plan that considers all plant constraints?

1010998877665544332211Optional Component





Plant Performance Analyzer

1010998877665544332211

Need to define, monitor and archive your

KPIs?

Need to define, monitor and archive your

KPIs?

Not part of Production Suite- SIMATIC IT Historian

A&D AS MES

Thank you!For more information please visit: www.simatic-it.com

Automation and Drives Manufacturing Execution Systems Simatic IT Manufacturing Execution Systems...

Documents

Transcript of Automation and Drives Manufacturing Execution Systems Simatic IT Manufacturing Execution Systems...