Flowmore Ltd. Your Partner in Sustainable Water Management Solutions OEM Project Developer Project...

Flowmore Ltd.Flowmore Ltd.

Your Partner in Sustainable Water Management Solutions

OEMOEMProject

DeveloperProject

Developer

Project PlansProject Plans

Water strategyWater

strategy

Project PromoterProject

PromoterProject ExecutionProject Execution

Project ConceptsProject

Concepts

Water AuditsWater Audits

SolutionsSolutions

Managed ServicesManaged Services

AgendaAgenda1. Who We Are - Introduction1. Who We Are - Introduction

2. What We Do- Footprints 2. What We Do- Footprints

3. Emerging Market Needs3. Emerging Market Needs

4. Our Offerings4. Our Offerings

5. Structured to Deliver Value 5. Structured to Deliver Value

6. Industry Application Areas 6. Industry Application Areas

7. Our Credentials & Case Studies 7. Our Credentials & Case Studies

8. Industry Recognitions 8. Industry Recognitions 2

IntroductionIntroduction

EPC

Products

Solutions

Flowmore’s Global Delivery Model ‘ASIST’

Flowmore’s Global Delivery Model ‘ASIST’

A Global integrated solution provider in water domain

OEM(Flowmore)

Non-OEM (Non-Flowmore)

Pumps: Vertical Turbine, Propeller, Horizontal Split, Non-Clog Conventional/Submersible, Slurry, Firefighting, End Suction Back Pull OutTurbines: Hydro Turbines

WTP, Desalination, STP, Waste Water Recovery, Industrial Cooling, Irrigation, Flood Control, Integrated Water Management

Water Strategy, Sustainable Water Project Promotion, Development & Mgmt., Water Auditing, Managed Services for Water Mgmt., Water KPO, Performance Mgmt. & Analytics

Services

Design & Engineering, Procurement, Contracting, System Integration, Erection, Testing, Commissioning, Project Management in Water Systems, Pumping Stations, Water Treatment Plants, Substations, Irrigation, Hydro & Thermal Power Plants

Innovation

Integration

Governance

Value

Partners for Tech.-SBR/EBR/MBBR Equip.-Filters, Purifiers, Drives, Compressors, Piping, Electrical, Instrumentation Automation

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Flowmore IntroductionFlowmore Introduction• Started manufacturing of pumps in 1946• Leader in large and special application pumps• Wide product portfolio in standard & custom-engineered pumps• Flowmore has had a licensee-association with the world

renowned Fairbanks Morse Pump Corporation , Kansas, USA• Having India’s largest test bed capacity to cater to a maximum of

70000 m3/hr & 6 Mw of motors in 3.3 KV, 6.6 KV or 11 KV• Flowmore has diversified into an EPC, Turnkey Contracts• Technical collaboration with Canyon, USA, for hydro turbines• Having 1000+ committed and skilled workforce• Certifications-ISO9001, 14001, 18001, 5C under implementation

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Our Footprints in Water LifecycleOur Footprints in Water Lifecycle

DevelopmentDevelopment ExtractionExtraction DistributionDistribution Reclamation• Zero Discharge • Waste water

recycle• Effluent

treatment• Sewage

treatment• Sludge treatment• Drainage system

(UGD)• Rain water

harvesting• Waste discharge• Territory

Treatment Plant (TTP)

• Water storage & transmission system

• Water distribution systems & irrigation network

• Measurement• Monitoring &

control• Leakage prevention• Boosting station• Quality traceability• Pressure mgmt.• Water balance

• Water storage & transmission system

• Water distribution systems & irrigation network

• Measurement• Monitoring &

control• Leakage prevention• Boosting station• Quality traceability• Pressure mgmt.• Water balance

• Groundwater extraction

• Lift irrigation• Surface water

augmentation• Pump canals• Pump stations• Flood control• Water reservoirs• Managing raw

water withdrawal• Water treatment• Water quality

• Groundwater extraction

• Lift irrigation• Surface water

augmentation• Pump canals• Pump stations• Flood control• Water reservoirs• Managing raw

water withdrawal• Water treatment• Water quality

• Ground water development

• Canal development

• River basin development

• Command area development

• Desalination• Inter-basin water

transfer• Demand Planning

& mgmt.• Exploration plans

• Ground water development

• Canal development

• River basin development

• Command area development

• Desalination• Inter-basin water

transfer• Demand Planning

& mgmt.• Exploration plans

Flowmore ‘s business is structured for ‘Integrated Water Resource Management’

Technology: Pumping Tech., MBBR, SBR, ASP, MBR, UF, RO, Electrical Tech., Instrumentation, Automation, Controls, IT, Telemetry, Tools, Analytics

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Skills: Hydraulic Design (HIS), AutoCad, SCANING, Piping (SmartPlantP&ID, FluidFlow), SIMARIS, Primavera, MS Project

Process: Design & Engineering, Program & Project Management, Services Delivery, Performance Mgmt.

*‘Development’ segment is under future plan

Water Demand Segments

Emerging Market NeedsEmerging Market Needs

Industry Agri Civic

• Consistent regulated & quality water supply for industrial applications

• Concealed techniques to avoid water loss• Condensed water cooling• Reduction of leaks in water pipes in

industrial facilities• Intermediate water reuse• Mine & Boiler water treatment• Paste tailing, Fugitive emissions• Optimization of in-plant waste water

reuse• Installation of waste treatment systems• Reusing condensates• Installation of spring valves• Pressure management in system• Reduction of leakage, zero liquid discharge• Compliance with environmental

regulations

• Agricultural rainwater harvesting with fertigation

• Channel control• Drainage construction• Drip irrigation• Irrigation scheduling• Piped water conveyance • Sprinkler irrigation • Trashing stubble• Better water management plan with

increased monitoring• Surface water storage through dams &

reservoirs• Inter-basin water transfer

• Interlinking of water management areas• Direct use of seawater• Sea Water Reverse Osmosis (SWRO)• Reduction of leaks • Installation of water efficient faucets• Water-efficient techniques (mulching)• Pressure management• Variable waste water flow &

concentration• Reuse of treated municipal & industrialwastewater• Aquifer Recharge• Discharge treated wastewater into

environment • Smart Metering, Water Grid Mgmt. &

CRM• Audit, Billing & Collections

‘End to End’ solution & service provider for all emerging water needs

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Emerging Needs in PumpingEmerging Needs in Pumping

• Customized/Tailor made pumps, specific to needs• Varying form factor & metallurgical configuration• Energy Efficient Pumps & long life• High pressure pumps• Slurry pumps- Handling of high concentrations• Slurry pumping as solution for transportation of raw

material (Ores)• Desalination, WTP/STP package pumps

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Flowmore Pumps for Water CycleFlowmore Pumps for Water Cycle

Water Extraction/Withdrawal Station

Flowmore’s Pump Type & Range: End Suction (H-100M, 840m3/hr), Horizontal Split Case (H-150M, 18000m3/hr), Vertical Turbine (H-300M, 70000m3/hr)

Water Treatment StationFlowmore’s Pump Type & Range: End Suction (H-100M,840m3/hr), Horizontal Split Case (H-150M 18000m3/hr), Vertical Turbine (H-300M,70000m3/hr)

Water Distribution StationFlowmore’s Pump Type & Range: End Suction (H-100M,840m3/hr), Horizontal Split Case (H-150M,18000m3/hr), Vertical Turbine (H-300M,70000m3/hr)

Desalination StationFlowmore’s Pump Type & Range: End Suction (H-100M, 840m3/hr), Horizontal Split Case (H-150M, 18000m3/hr), Vertical Turbine (H-300M,70000m3/hr)

Industrial Waste Water & Slurry Recycle Station

Flowmore’s Pump Type & Range: Multi stage (H-300M, 540m3/hr), Sewage Submersible (H-61M,2500m3/hr), Non-Clog (H-65M,864m3/hr)

Sludge Treatment StationFlowmore’s Pump Type & Range: Multi stage (H-300M,540m3/hr), Submersible Sewage (H-61M, 2500m3/hr), Non-Clog (H-65M, 864m3/hr)

Sewage Treatment StationFlowmore’s Pump Type & Range: Multi stage (H-300M,540m3/hr), Submersible Sewage (H-61M, 2500m3/hr), Non-Clog (H-65M, 864m3/hr)

Discharge StationFlowmore’s Pump Type & Range: Multi stage (H-300M, 540m3/hr), Submersible Sewage (H-61M, 2500m3/hr), Non-Clog (H-65M,864m3/hr)

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Pumping Sol.Infiltration Well

Intake Well

Rising Mains

Pump HousesPumps & Piping

Reservoirs –Master Balance, Underground, Overhead

Water & Waste Water

Treatment Sol.WTP- Aeration,Sedimentation,DAF, Filtration,RO, UF, NF, DM

STP- Primary, Secondary, Tertiary Waste Water Recovery

Industrial Cooling Sol.

Cooling Tower,

Cooling Ponds,

Heat Exchangers, Spray Cooling, Condensers, Closed Circuit Cooling, Side Stream Filters, Dosing Systems, Chillers

Irrigation Sol.Lift Irrigation

Canal Pumping

Flood Control

Drip IrrigationIrrigation Control Systems

Our Solution Verticals

Flowmore’s Solution Center of Excellence (FSCoE)

Flowmore’s SolutionsFlowmore’s Solutions

Solutions for Pumping StationSolutions for Pumping Station

Technology• Multistage• Vertical Turbine• Horizontal Split Case• End Suction• Propeller• Non-Clog• Submersible Sewage• Fire Fighting

Design & Engg.• Designing of customized

pumps• Integrated pumping

solutions design• Electro Mechanical,

Electrical & Automation Design

• Basic & Detailed engineering

EPC• Integrated Project

delivery & management• BOM & Specifications• Material sourcing &

supply• On-site handling &

installation• Quality & performance

testing

Managed Services• Turnkey

implementation & operation

• Yearly and long term O&M Contracts

• Repair & Reclamation• Spare part

management• Remote monitoring &

warranty support• Resource support

Partners: OEM’s-ABB/Siemens/Crompton/Areva/KEC/BHEL/KOEL/Cummins, Consultants: MECON/EIL/MND/CET/CEIL/STUP/CROWN/PDIL/DCPIL/SGS/DGS&D/BVQ/NTPC/FISNER/WAPCOS

Typical Scope of Work: Design, Engg., Manufacturing, Supply, Installation & Commissioning of lift irrigation pumping stations

Typical Pump Capacity: Overall flow range of 5m3/hr to 70000m3/hr with a head range up to 300 Mtr

Typical Quality Specification: Suitable for Raw/saline/pure /storm/sewage/slurry water

Typical Applications: Feed/Circulating Water/Booster/Cooling Tower/Slurry/River Intake/Lift Irrigation/Fire Fighting/Borewells 10

Our Latest Buzz in ‘Pumping Stn’: 50pump houses(raw water/clear water/zonal distribution) consisting of SITC of 250 large-medium pumps for Kanpur Water Supply, UP Jalnigam, India

Solutions for WTPSolutions for WTP

Technology• WTP’s with conventional

treatment methods-sedimentation, filtration, chlorination

• PSF / ACF, DM Plants• RO / UF plants followed

by EDI for highly pure water for industries

• Multigrade /Dual Media

Design & Engg.• Entire process design• Basic & Detailed

engineering• In-house RCC design,

Electro Mechanical, Electrical & Automation Design

• Pool of experienced professionals in WTP





testing







Partners: Ramky, IVRCL, Batliboi Environmental Engineers Ltd., Raghu Infra , Protection Engineering

Typical Scope of Work: WTPs for corporations, Filter Water / DM plants for process industries, Highly pure water with RO- EDI system for Pharma industry

Typical Capacity: upto 200 MLD WTP

Typical Quality Specification: Inlet(Turbidity 400 NTU,pH 7.5- 8.5) Out let (Turbidity < 1.0 NTU, pH 7-8.5)

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Our Latest Buzz in ‘Water Treatment Plant’: 200 MLD & 28.5 MLD WTP for M/s Ramky for UP Jal Nigam at Kanpur, India

Solutions for STPSolutions for STP

Technology• STP based on Continuous

flow SBR technology which involves collection of sewage, pretreatment using screens and detrioters

• STP based on MBR • STP based on MBBR• STP based on FBBR




• Pool of experienced professionals in STP





testing







Partners: Xylem Water Solutions- for STPs based on SBR process with continuous flow

Typical Scope of Work: Pretreatment for STPs -SBR – Chlorination – Tertiary treatment by Filters / UF

Typical Capacity: 2.5 to 150 MLD

Typical Quality Specification: inlet BoD upto 400 ppm, outlet BoD < 10 ppm

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Our Latest Buzz in ‘Sewage Treatment Plant’: 20 MLD STP for M/s Ramky for UP Jal Nigam at Allahabad, India

Solutions for WWRSolutions for WWR

Technology• Fluidised Media Reactor• RO , UF, MBR, MBBR • Flow equalization• API separators Screening,

Skimmers• Corrugated Plate

Interceptor, Tube settlers, thickener, scrapers

• Air &Vacuum Flotation, DAF

• Neutralization, Coagulation




• Pool of experienced professionals in WWR





testing




• Repair & Reclamation• Spare parts



Partners: Nixie Engineers Pvt. Ltd, VA Tech/WABAG

Typical Scope of Work: Removal of Turbidity by Clari –DAF, Gravity Filtration and UV / O3 disinfection

Typical Capacity: 2 MGD or 300 m3/hr

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Our Latest Buzz in ‘Waste Water Recycle’: WWR for SAIL/RSP, under cooling water package for new plate mill

Solutions for Industrial CoolingSolutions for Industrial Cooling

Technology• Direct Cooling- Spraying• Indirect Cooling- Heat

Exchangers, Cooling Towers

• Mould /Furnace Cooling• Mills & Roller Cooling• Cracker unit cooling• Boiler & Condenser

Cooling


engineering• In-house piping design,


• Pool of experienced professionals in Cooling





testing






support• Resource supportPartners: VATech/WABAG , BAMAG , Sothern Cooling Towers

Typical Scope of Work: Design, Supply, Installation, Testing and Commissioning of Cooling Packages in Metal, Chemical, Petrochemical, Power and Manufacturing Industries

Typical Capacity: ICW -5000 m3/hr, DCW-11000 m3/hr

Typical Quality Specification: Cooling range of 16* C for ICW & 12*C for DCW

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Our Latest Buzz in ‘Industrial Cooling’: New Plate Mill Cooling System, SAIL/RSP, India

Solutions for Irrigation SectorSolutions for Irrigation Sector

Technology• Lift Irrigation• Canal pumping• Flood control• Drip irrigation• Sprinkler irrigation• Hydel technologies

Design & Engg.• Water volume

estimation for irrigated farm land

• Water flow schedule• Disaster mgmt. planning

for flood control• Basic & Detailed

engineering• Electro Mechanical, Inst.

& Automation Design

EPC• Distribution pipe laying• Gate control, trunking• Integrated Project



installation





management• Remote monitoring• Resource support

Partners: IVRCL, L&T, NCC Ltd., MEIL, Gammon Ltd., Ramky, SPML, Pratibha Industries Ltd.

Typical Scope of Work: Turnkey solution for “Lift Irrigation through SCADA”, “Canal Pumping”, “SITC for Electro Mechanical”, “Augmentation of Surface Water”, “Automation package for large size gate control”

Typical Capacity: 75000 m3/hr for Lift Irrigation

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Our Latest Buzz in ‘Irrigation’: Lift Irrigation Pump House & Distribution, Kahalgaon, India

Flowmore’s EPC Projects ServicesFlowmore’s EPC Projects Services

Design & Engineering• Basic Engg., Detailed Engg.• Equipment and instruments

specifications, sizing, selection

• Cable, piping, instrument schedules, design & drawings

Supply Chain Mgmt.• Procurement & Supply

schedules, BOM, Cost estimate

• Strategic sourcing, partnership , bidding

• Contracting, inventory mgmt.

Erection & Integration • Concurrent engineering,

design & drawing approvals• Onsite inspection,

equipment transportation, site handling

• Erection, assembly, integration

Testing & Commissioning • Standalone testing, Cold

testing, hot testing, integrated testing

• Performance & long run test

• Commissioning & operation

Electro Mechanical• Slurry Pump,

pipes• Fresh water

pumping station & transportation lines

• Electrical Transmission& Distribution

Inst. -Automation• Pressure, flow

tempt. Gauges

• SCADA, DCS, PLC

• System integration

• Automation software

Integrated Project Management Processes

Multi Layer Contracting

Multi Location Project Execution Framework

Tools, Tackles, Instruments, D

ashboards

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Our Services OfferingsOur Services OfferingsWater based project

promotion • PPP modes• BOT/BTO/BLT/BROT/BOO• CSR initiatives

Project Development• Project concept report• Project feasibility report• Detailed Project Report• Project resource

development• Project contracting

Project Management• Technology & vendor selection• Project plans, scope, deliverables and

resource management• Time & cost management• Liaison & subcontracting• Stakeholder’s expectation management• Project risk management

Water Management Services• Managed Services- O&M, Technical Support, Modernization &

renovation, contracting, remote support, waste disposal outsourcing, utility metering and billing, bill recovery and accounting

• Water footprint auditing, water quality assurance, water network monitoring & control, water system automation and IT

• Water Analytics, leakage analysis, utilization analysis, pressure mgmt.

18Services in Pipeline

Structured to Deliver ValueStructured to Deliver Value‘ASIST’- Flowmore’s Global Value Delivery Model

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Global FootprintsGlobal FootprintsFlowmore’s Geographical Footprint to Enable Global Value

Delivery Model

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Typical Industry Application AreasTypical Industry Application Areas

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Solutions Pumps WTP STP ETP/WWR Cooling

Metal &

Mining

• Process Feed pumps• Circulating Water Systems• Boosting Stations• Intake Pump House• Cooling Tower Pumps•Treatment Pumps•Slurry Transportation

• Demineralised water plant• Soft water Plant• Ion Exchange• Reverse Osmosis• Microfiltration• High rate pressure filter

• Slurry Transportation• Dewatering

• BOD plant for Coke ovens & by-products• Scale pits• cooling ponds• Oil Skimmers & Oil Separators• Clarifiers• Thickeners• Separators• Dissolved air floatation

• Roller cooling• Blast Furnace cooling• Converter & LF cooling• Coke Quenching Mould• Plate mill• Sheet mill• Coil mill• Rail mill cooling• Dedusting pipe line cooling

Petrochemical/ Chemical /Oil & Gas

• Process Feed Pumps• Circulating Water Systems• Booster Pumps• Pump House• Cooling Tower•Treatment Pumps

• HPD Evaporation and Crystallisation• Desalination• Reverse osmosis• Ion Exchange• Ultra filtration

• API Sludge treatment• Activated sludge ponds• Aerated Ponds• General sewer system• API separator• Mud washing system• Sour water treatment• Caustic treating system• Deep neutralization

• Biological treatment• Dissolved air flotation• Gravity separation• Chemical flocculation• Air flotation• Trickling filter• Neutralizers• Oil/water separators• Settling chambers• Clarifiers• coagulators• Aerated lagoons• Acid-Antiscalant SBS

• Air coolers• Cooling towers• Once-through system• Desalter water exchange & Trim cooler• Distillation Tower Cooling

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Typical Industry Application AreasTypical Industry Application Areas

Solutions Pumps WTP STP ETP/WWR Cooling

Utility/ Power • Intake Pumps•Raw Water Pumps• Cooling Water Pumps• Auxiliary Water Pumps• Miscellaneous Pumps•Fire Water•Ash Slurry Pumps•Water Treatment Pumps•Service Pump

• Pre-treatment-intake screening• Flocculation• Sedimentation• Clarification• Softening• Electro-chlorination• Fluidized bed separation• Sea Water RO• Mixed bed ion exchange• Boiler feed: Continuous Electro- Deionization• Forced draft degassifiers• Condensate treatment: - candle filters• Pre-coated filters• Deaerating feed water heaters

• Flue gas desulfurization effluent treatment• IGCC Graywater treatment• Zero Liquid Discharge• Evaporation Crystallisation• Brine Concentrator

• Flue gas desulfurization effluent treatment• IGCC Graywater treatment• Zero Liquid Discharge• Evaporation Crystallisation• Brine Concentrator

• Steam generation areas- Boiler Cooling• CFB Cooling• Turbine area- Turbine cooling• Condenser cooling• Generator cooling

Cement • Raw water system• DM Plant• Cooling Tower•Fire Fighting •Slurry Transportation

• Cement bentonite slurry wall• Pressure filtration for slurry

• Pre-heater cooling• Kiln cooling• Planetary Cooler• Water Spray System

Our Credentials- OEM SideOur Credentials- OEM Side• In-house Design, Engineering and Manufacturing for special application Pumps• Computer Aided Design, Pattern Shop, Large Foundry for ferrous and Non

ferrous material, Highly Equipped Tool Room, Modern Machinery• India’s largest test bed having a capacity upto 70,000 m3/hr• Fully computerized testing with Pump Test Sets up to 6000 Kw• Stringent Quality Control on raw materials, Silica, Foundry Coke, Pig Iron, etc.• In-process checks for sand mix, core making, moulding, melting & castings• In house machine shop equipped with well adequate conventional & special

purpose machines• Flowmore’s has own Pattern Shop & 4 pattern storage facilities • Flowmore has own Fabrication Shop with ASME code approved welding facility • Foundry capable of making ferrous casting upto 8 T/heat & non ferrous casting

upto 1.2 T/heat• Experience in designing, installing and commissioning a variety of tailor- made

pumping machinery involving pumps, motors, HT/LT panels, piping & its accessories, cabling and HT sub-stations, SCADA

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Our Select Credentials in PumpsOur Select Credentials in Pumps

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Qty Flow / Pump Client / Location(Nos) (M3/Hour) Project / Place

5 30,000NTPC Mauda4 19,500APGENCO Kothagudem6 16,000NTPC Bongaigaon5 15,600KPCL Raichur5 18,000UPRVUNL Harduaganj6 15,000NTPC Badarpur5 15,000NTPC Ramagundam5 15,000NTPC Unchahar2 13,500SV Power20 10,000UPRVUNL Obra2 10,620IP TPS Delhi10 9,500NTPC Badarpur5 14,000Essar Vadinar Power5 8,300NTPC Talcher

Our Credentials- Project SideOur Credentials- Project Side• Executing Complete Water System Package of New Plate Mill, Rourkela Steel

Plant, SAIL• Executing Complete package of WTP and STP for UP Jal Nigam, UP, India• Completed ‘Alisagar Lift Irrigation Scheme‘ for Andhra Pradesh Irrigation, India• Executing Water Supply Scheme for ‘Water Resource Department’ Govt. of Bihar,

Patna, India• SCADA based 40 Cusec Lift Irrigation Scheme, Stage-1&2, Kahalgaon, Bihar, India• Executed ‘Bhandara District Lift Irrigation Scheme’ in Maharastra State of India• Executed ‘Water Supply Project’ in Earthquake effected region of Gujarat for

Gujarat Water Supply and Sewerage Board• Executed 5 turnkey assignments of Ahmedabad Municipal Corporation, in

Gujarat, India nearing completion – complete electro mechanical works in the pump houses

• Cooling Water System @NTPC 2x500 MW, Mauda-CW/RW/MUW/SACW Pumps• Intake system with electro mechanical work, sub station, instrumentation, PLC/

SCADA system for remote operation at Jhajjar Power Limited (2x660 MW), India

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Case Study 1- Pumping ProjectCase Study 1- Pumping Project

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Solution Offered by Flowmore:• Complete EPC for Electro Mechanical in turnkey mode

• Raw Water Pumping Station- Flowmore provided 3 nos. of Raw water Vertical Turbine Pumps

• Clear water pumping station- HT Operated 06 nos. of horizontal centrifugal pumping plant (47.5 MLD each)

• Zonal pumping station- Flowmore provided Horizontal Centrifugal split casing pumps with all accessories for all 36 Zonal pumping stations

• Intermediate pumping station- Flowmore provided 03 nos. Of Horizontal Centrifugal pumping

• Provided 12 nos. of pumping plants for tube wells

• Complete control, measurement and automation

Our Differentiators:• Complete Design and Engineering (EPC) along with

high rating HT OEM Pumps for 5 different applications

• Integrated ground water sources with river water based distribution system

Benefits to customer:• This project has given access of safe drinking

water to higher population

• Our design has delivered higher saving of natural resources like water and energy due to better utilization and loss prevention

Project Drivers & Objectives:• Increasing population of the Kanpur city• To maintain the water supply for remaining part of Kanpur• To augment water distribution system by installing 400MLD

Raw Water, Clear Water and 36 Zonal Pumping Stations• To install 12 nos. of Tube wells for ground water extraction• To build 33 KV substations for powering of various

upcoming pump houses

Customer: UP Jalnigam, Kanpur Water Supply, India. A large govt. water utility body

Voice of Customers: “Though it’s a capacity expansion, however Flowmore brought differentiation from existing setup, leading to better utilization of resources ”


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Solution Offered by Flowmore:• Flowmore carried out complete EPC in turnkey mode

• Provided 8 Nos. Horizontal Split Casing Centrifugal Pumps with all accessories

• Chlorination plant with pressure pumps

• Full Bore Electromagnetic type flow meter with transmitter & totaliser

• Provided complete Instrumentation and automation package with PLC, Operator Console, SCADA Software

• PLC based interlocking for all three pumping stations

• Electrical solutions like, 11KV SFU Unit, HT Trafo, MCC

Our Differentiators:• Understood criticality of a public facing utility

agency & created a framework for rapid delivery• Lean and Max. demand for water supply were

studied in detail and accordingly main pumps and trimmer pumps were suggested to optimize the energy consumption

Benefits to customer:• Coverage to new areas with 24x7 water

assurance

• Automation actually improved water resource availability

• Huge energy saving due to better optimization

Project Drivers & Objectives:• To implement new water supply scheme for Pal-Palanpur• To develop water supply distribution system for TP scheme

of 25 MLD• To reduce operational cost and to have dynamic operation

scheduling through higher level of Automations

Customer: Surat Urban Dev. Auth., India. A large govt. civic body, 24MLD Water Syst.

Voice of Customers: “ Flowmore carried out entire job to our utmost satisfaction, we acknowledge their excellence ”


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Solution Offered by Flowmore:• Flowmore met desired cooling requirement by

offering 5 nos. CW pumps having capacity of 30,000 m3/hr along with 2.5 MW Drive

• Flowmore carried out concurrent engineering with a global technology partner and successfully manufactured high capacity CW pumps at their works

• Flowmore constructed biggest test bed with complete design, engineering for testing of high capacity pumps up to 70,000 m3/hr

Our Differentiators:• Rapid Engineering by Flowmore created a

differentiation in terms of stringent time lines• Largest test bed was constructed• Multi geography based Concurrent Engineering

Benefits to customer:• Critical item of a project like cooling water

system was completed well in advance

• During later engineering stage, column length of make up water pump increased by 2.7, Flowmore adapted this change in same pump category through its change mgmt. process

• Expedited the project through concurrent engineering

Drivers & Project Objectives:• To fulfill growing power demand of the country • NTPC launched a green field super thermal power project

of capacity 2x500 MW• To create a capacity of 30,000 m3/hr for Cooling Water• To fulfill the water system requirements of VT pumps for

CW System, make up water system, raw water system and stationary auxiliary cooling system

Customer: NTPC, Mouda, Maharastra, India, A large Power Utility Company

Voice of Customers: “ Flowmore engineering capabilities for large capacity pumps are really appreciable, they have rapid engineering framework”

Case Study 4- WTP ProjectCase Study 4- WTP Project

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Solution Offered by Flowmore:• Design and execution of 200 MLD WTP with declining

rate gravity sands filter

• Offered complete pumping solution for intake well of capacity 8000 m3/hr through 6 vertical turbine pumps

• Designed, supplied and installed Clear water pumping stations of capacity 4400 m3

• Designed and constructed 28 nos. of ESR of capacity range 200 KL to 3200 KL

• Rising main piping of 76 Kms and distribution piping network of 1200 Kms

• House hold utility connection for 0.5 M consumers

• SCADA & PLC based automation package for WTP

Project Drivers &Objectives:• Ganga Bachao Project is big driver & funded under

JNNRUM Progg.• To provide safe drinking water to exterior population of

Kanpur City• Increasing capacity of intake well at river Ganaga by 200%• Increasing the Capacity of Existing 200 MLD WTP by

another 200 MLD

Customer: UP Jal Nigam, Kanpur, India, Capacity: 200 MLD & 28.5 MLD

Voice of Customers: “ Though it’s a capacity expansion, however Flowmore brought differentiation from existing setup, leading to better utilization of resources”

Our Differentiators:• Unique engg. & design tool for piping network

(Epanet 7.1 & Water CAD)• Brought GPRS based measurement & control for all

overhead tanks in our Automation solution• Adopted pilling technique for ESR construction for

higher space optimization• Build up excellent PR for land clearance & laying

Benefits to customer:• This project has given access of safe drinking

water to higher population

• Our design has delivered higher saving of natural resources like water and energy due to better utilization and loss prevention

• Due to our better filter design, back washing cycle has gone down

Case Study 5- STP ProjectCase Study 5- STP Project

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Customer: UP Jalnigam, Allahabad, India, Capacity: 20 MLD Sewerage Treatment

Solution Offered by Flowmore:• Designed & installed 20 MLD STP on the basis of

Diffused aeration process adjacent to the existing STP with excellent space utilization

• Designed and supplied the sewage pumping stations as per the minimum hydraulic losses there by utilizing minimum power to cover maximum area for sewage collection

• Designed and Supplied STP on the basis of Diffused Aeration Process which gives better treated sewage quality and less power consumption as compared to existing

• DO Maintained by our sol. upto 2 PPM with achieving 20 PPM BOD at the treated sewerage outlet

Our Differentiators:• Framework for capturing customer’s requirements• Our technology evaluation and selection framework

is neutral of OEMs & gives cost advantages• Solution designed for reducing the consumables like

power and chemicals• We brought unique framework for digester

optimization

Benefits to customer:• Better process for treating sewage with better

output characteristics

• Decreasing the energy consumption

• Sludge digester optimized leading to higher power generation from waste

• Higher utilization of water & Space

Project Drivers & Objectives:• Growing City Population has created extra water demand • Increasing the Capacity of Existing 60 MLD STP by another 20

MLD• Ganga Bachao Project is big driver & funded under JNNRUM• Protecting the open sewage flow in river Ganga• To treating Sewage so that the water can be reused for

Irrigation Purposes

Voice of Customers: “Flowmore’s integrated design, engineering & solution integration capacity really delivered Optimization of sewerage treatment”

Case Study 6- Irrigation ProjectCase Study 6- Irrigation Project

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Solution Offered by Flowmore:• Created conceptual design report for entire scheme

• 6 HSCF pumps of capacity 15300 m3/hr

• 6 nos. of 6.6KV 900KW motors with FCMA soft starters

• Integrated SCADA based control systems for operation of irrigation infrastructure, 1st time in Bihar State Govt

• Special provision for controlling water leakage through smart metering

• Special scheme for reduction of water hammering by zero velocity valves

• All distribution pipe supplied and installed with inside epoxy coating to minimize the head losses

Our Differentiators:• Flowmore used its in-house estimation,

simulation & design framework for CDR• With extensive knowledge of technologies

offered by multiple OEMs, we were able to infuse right kind of expertise in this project

• Our holistic ‘Site’ to ‘Office’ Integration concept delivered higher visibility to decision makers

Benefits to customer:• Water loss monitoring & control leading to

higher utilization of water resources

• Automation of pumping, leading to agile operation with reduced human intervention

• Better water supply planning & demand scheduling through SCADA system

• Higher Energy Efficiency due to SCADA and Superior Soft starters, leading to reduction in operating cost

Project Drivers & Objectives:• There was shortage of water for irrigation of agricultural

land in East Bihar & part of state of Jharkhand • Project was launched to irrigate 112034 acres of land• Objective of project was to lift 2016Cusec (stage-1:

1038Cusec, Stage-2: 978Cusec of water from river Ganga to Shiv Phari in 2 stages

• It was envisaged to lay down a water distribution network through MS Piping up to 4 KM

Customer: WRD, Govt. of Bihar, Lift Irrigation Scheme & Distribution, Stage-1 & 2, Kahalgaon, Bhagalpur, India

Voice of Customers: “ Flowmore ‘s consultants comes with excellent design and engineering capabilities which delivered excellent value in our project”

Case Study 7- Irrigation ProjectCase Study 7- Irrigation Project

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Solution Offered by Flowmore:• Flowmore conducted detailed engineering for solution

as per proposed scheme including CDR

• Design, engineering, SITC of 5 Vertical turbine pumps

• Complete instrumentation and control scheme for better water supply assurance

• 15 km 11KV HT transmission lines for power supply to pump house along with switchyard & sub station

• O&M for entire pumping system for 3 years

• Special distribution piping design for minimization of head losses

Our Differentiators:• Flowmore used its in-house estimation,

simulation & design framework for CDR• This is an extensive case study in-terms of giving

an integrated solution in electro-mechanical, HT Systems and Pipe line laying

• Our integrated project delivery in EPC space led to supply of critical items well ahead of time

Benefits to customer:• Assuring irrigation water availability to farmers

• Farmers can have now better planning and productivity on their farm land

• Due to enhanced measurement & control, reduction in water losses

• Reliability of pumps operation, as dedicated HT system was proposed

Driver & Project Objectives:• Irrigation of cultivable land during lean raining period• Strengthening the raw water supply at canal tail end to meet

the irrigation requirement • To develop 40 Cusec scheme for irrigation • To provide reliable irrigation to 5000 accers of agri land• To lay 5.5 km 1000 mm dia MS pipe line for downstream

water distribution

Customer: WRD, Govt. of Bihar, Lift Irrigation Daha Pumping Stn. & Distribution Pipe Line at Chapra, India

Voice of Customers: “Advanced project planning by Flowmore helped us in getting our materials on-site before time, hence better risk mitigation”

Case Study 8- Ind. Cooling ProjectCase Study 8- Ind. Cooling Project

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Solution Offered by Flowmore:• Complete design, engineering & SITC of Re-Circulating

Water Pump House, Settling Tank Water House, Scale Pit Pump House, Plate Cooling Pump House

• Flowmore has provided all pump related solutions as OEM

• 4 cooling towers each for ICW General (2250 m3/hr) ICW Furnace (2250 m3/hr), DCW Mills (5000 m3/hr), IDW Plate Cooling (6000 m3/hr)

• Filtration Plant with 20Nos. of filters 500 Cum/hr/unit

• Highest level of Automation through Level-1, Level-2 systems (PLC & SCADA) for controlling cooling parameters

Our Differentiators:• We have taken entire project in turnkey mode

with a stringent time line of 18 Months• We brought best of breed engineered OEM’s

products and integrated to deliver complete solution

• Offered excellent project management & delivery based on ‘ASIST’ model

Benefits to customer:• Well engineered solution as per emerging

needs

• Micro level project plan helped customer to have better control on various other related activities under modernization program

• Well developed procurement & supply schedules actually reduced dependency on external agency, hence project risk

Drivers & Project Objectives:• Capacity expansion of RSP to meet higher steel demands• Cooling is critical for quality of steel plates coming out from

new Plate Mill • To install two types of cooling water system, viz. direct

cooling & indirect cooling• Systems for Skid Cooling, Furnace Cooling, Hydraulic

Cooling, and Direct Cooling of mill

Customer: SAIL/Rourkela Steel Plant, India, 4.3MTPA New Plate Mill Cooling System

Voice of Customers: “Flowmore has brought excellent integrated design, engineering & execution capability, which made us to focus on our core business”

Case Study 9- Automation SystemCase Study 9- Automation System

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Solution Offered by Flowmore:• Offered PREMIUM + MIRANO for distributed control

• PREIMIUM with 128DI/128DO/16AI/16AO at top for monitoring intra bed interlocks, common utility PIDs

• MIRANO –M340 18 Nos. 1 each for individual bed with Ethernet and Modbus port

• MIRANO with 64 DI/64DO/8AI/4AO

• Provided a Redundant SCADA CITECT

• Enabled Auto report generation and intelligent system monitoring

Our Differentiators:• Initial few installation in India of MIRANO• Given CITECT SCADA in redundant server client

architecture• Auto report generation module• We brought best of breed engineered OEM’s

products and integrated to deliver complete solution

Benefits to customer:• Full automation against old relay based logics

• Integrated centralized control for large process plant

• Accurate control over back wash cycle

• All safety interlocks against sand blowing, blower over load, back water thrust etc.

• Helped to manage man power in better way

Drivers & Project Objectives:• To provide consistent safe drinking water to growing

population of Indian city of Kanpur• Back wash of filters is very high inertia process control

application, requires very accurate control and monitoring• Old relay logic based automation was manual, was not able

to take care of critical functions of this plant• Objective was to automate this manual system

Voice of Customers: “They understood our automation requirement from depth & retrofitted latest technologies in a critical running setup scenario”

Customer: UP Jal Nigam, Kanpur, India, Automation of Existing 200 MLD & New 2x200 MLD WTP

Case Study 10- Managed ServicesCase Study 10- Managed Services

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Solution Offered by Flowmore:• Spilt case pumping solution was proposed in 2 batches

• 1st batch to feed 3 large zonal under ground reservoir

• 2nd batch of spilt case pumps to feed sub-zone ESRS

• Flowmore proposed its Managed Services Model

• Flowmore offered 24x7 operational support of the Utility by adopting SLA based SOPs

• Flowmore offered 24x7 maintenance support to the Utility by performing preventive and breakdown maintenance through SMPs

• Setting up of service support CoE for delivering high end technical knowhow and KDB for problem resolution

Our Differentiators:• Knowledge Management Framework for problem

diagnosis and resolution• Automatic fault tracing and diagnosis framework• Managed inventory framework for key spare parts• Remote virtual service support

Benefits to customer:• Our design and engineering capabilities actually

made customers operations seamless

• Our on-site and off-site support model delivered cost advantage and responsiveness

• Our tailored made SOPs and SMPs assured high availability and delivery quality of water system

• Our customer able to meet its social commitments

Drivers & Project Objectives:• To increase access of safe and clear drinking water to

citizens of Kolkata Metro City• Clear water generated by 30 MGD WTP at Kalyani to be fed

to downstream reservoirs for further distribution• Project scope was to engineer, manufacture, supply, test,

commissioning & Operations & Maintenance Of 2 batches of Horizontal Spilt Casing Centrifugal Pump Sets

Customer: KMDA, W.B., India, 12 months O & M of Clear Water Pump House

Voice of Customers: “ Flowmore took up entire project holistically and its O&M capability really enabled us to meet our stringent commitments in necessary services like Water Supply ”

Glimpses of Our ProjectsGlimpses of Our Projects

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Recognitions- Voice of CustomersRecognitions- Voice of Customers

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We A

pprecia

te Y

ou

We R

ecognize Y

ou

“Flowmore brings complete understanding of our requirement and provided end to end solution for our pumping needs along with excellent engineering & implementation capabilities”

Director (Projects), of A leading metal & mining firm

“Flowmore engineers actually understood our domain specific requirements and carried out customized design and implementation for Water Treatment Plant (WTP)”

VP (Engg.), of A leading Industrial Organization

MD, of A large City Water Supply Utility

“This City had huge sewage/strom water volume for treatment, we were not sure on technical concepts and installation of treatment units, Flowmore demonstrated excellent knowledge on concept to commissioning of Sewerage/Storm Water Treatment Plants in our muncipility”

Select CustomersSelect Customers

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We are Eager to Serve YouContacts

Phone : +91-124-3010883 to 92

Fax : +91-124-3010895 , 3010896

Corporate Email : [email protected] [email protected] Visit Us On: www.flowmoregroup.com Corp. Office: FLOWMORE LIMITED

443,Udyog Vihar , Phase-III ,Gurgaon 1220016, Haryana , India

Other Offices in India: Ahmedabad: [email protected]:Kolkata: [email protected]: [email protected]: [email protected]: [email protected]: [email protected]: [email protected]: [email protected]: [email protected] Bhubneshwa: [email protected]: [email protected]

International Representatives :USA: New Jersey, Chicago

UK/CE: London, Manchester

Australia/NZ : Brisbane, Auckland

APAC: Hong Kong, Singapore

Middle East: Dubai

Africa: Johannesburg

mailto:[email protected]


http://www.flowmoregroup.com/

http://www.flowmoregroup.com/












Flowmore Ltd. Your Partner in Sustainable Water Management Solutions OEM Project Developer Project...

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