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Transcript of Fit for Function - Климатични системи ...rheamp.bg/pdfs/ZF_Fit_for_function.pdf ·...
Driveline Technology and Axle Systemsfor Construction Equipment
Fit for Function
Driveline and Chassis Technology AC
/CO
NS
TR
UC
TIO
N 0
4/E
- D
esig
n:
Ate
lier
& F
rien
ds,
Pas
sau
- P
rin
t: O
stle
r-D
ruck
, Pas
sau
ZF Passau GmbHD-94030 PassauPhone +49 851 494-0Fax +49 851 494-2190www.zf.com
„There is a suitable construction machine for every application.
Our flexible systems technology accompanies and supports our customers
on their way to specialization. We provide solutions delivering high
standards of functionality for your headstart into the future.”
Hermann BeckVice President A - Construction Machinery Systems
Fit for Function
Moving InnovationInnovation and absolute customer focusing are the central pillars of our company philosophy.
Consistent awareness of customer requirements is the prerequisite for taking decisive steps into
function-orientated development and for setting new standards in mobile construction machinery.
ZF driveline components stand for the ultimate in performance, economy and comfort. Focal
points of our technical development are the requirements of vehicle owners and drivers. Reliability
and easy operation provide maximum efficiency. This is our understanding of „Fit for Function“!
Concentration of expertise within the ZF group generates extensive synergies. ZF basic research,
state-of-the-art tools for simultaneous engineering as well as materials and surface technology are
essential elements of our know-how pool.
This approach has made us worldwide market leader which in turn means that you can count on
having a strong partner.
Hermann Beck
Modern construction machines perform a large variety of complex jobs. ZF’s main focus is always
concentrated on the specific requirements of the customer.
Whatever your conditions, we offer tailor-made technology for any application, making our
systems the core of every efficient construction machine and providing safe, comfortable and
economic operation.
Global Competence
You must be global player for holding your ground in this dynamic world. Since its foundation in
1915, ZF has been setting worldwide standards in the construction of vehicle components.
ZF manufactures transmissions, steering systems, axles, chassis components and complete systems
for cars, commercial vehicles and off-road machinery. ZF is also the leading driveline expert for
special vehicles, rail-bound equipment, marine crafts and helicopters.
A dense network of production sites, assembly plants as well as sales and service locations ensures
worldwide ZF presence in all market regions for full customer support.
2 3
ZF – The Systems Partner
Systems for Winners
Success Factor Innovation
Outstanding Solutions for any Application
One thing is certain though: The whole is greater than the sum of its parts. Buying
in individual components long ceased to be all that it takes. Cooperation with an
efficient systems partner is your decisive advantage. The target we are striving for
is quite simple: Combining sophisticated modules to a perfect system to offer the
decisive plus in productivity and reliability for your construction machinery.
There is only restricted scope for further functional improvements at the component
level. Concentrated activities are centered around quality optimization and increase
of reliability. However, the only way to achieve quantum leaps in terms of
functionality is to network the components with their central control systems.
Heavy-duty transmissions, precision axles and intelligent electronic systems are the components any
sophisticated total package is composed of. Tailor-made solutions of ultimate technological level are the
secret of our company’s worldwide market leadership!
The systems partner and innovation leader ZF offers its
customers the full range of R & D and product know-
how. One source for everything, minimized interfaces,
perfect matching of all modules for optimum
performance and reserves. You get a fully tuned and
quality-proven system for integration into your
construction machinery.
Anyone who just responds to requirements
is late. Therefore, innovation all over the
world is our home. ZF driveline and chassis
technology is your reliable partner for
worldwide success.
4 5
Example Dumper Driveline:Transmissions and axles in dumpers are continuously exposed to maximum loading factors.
What makes ZF products stand out for these requirements are high levels of reliability and low wear and tear.
ZF Axles
Ground Clearance – Ground Contact ZF Multisteer and ZF Multitrac
High technology for proper ground contact with maximum ground clearance. ZF axle systems
place firm ground under any vehicle concept. The modular design allows coming up to all
customer requirements.
Slim axle housings, small axle center drives and high ratios in the wheel heads do not represent
a conflicting engineering target for us but are already part of our innovative axle ranges
ZF-Multisteer and ZF-Multitrac.
A consistently applied systematic approach to our axle ranges enables us to deliver a cost-effective,
optimum performance solution for virtually any vehicle or application profile by drawing on our pool of
modular designs. This multi-faceted flexibility is symbolized by the brand names we have chosen for
our axle series.
A policy of sharing experience gained in engineering, testing and practice – this is how we are able to
directly focus our development efforts on the specific needs of our customers. The outcome of this
meticulous work guarantees production units offering considerably increased performance, extended
service life and decisive economy.
ZF-Multisteer and ZF-Multitrac fully meet the most diverging targets: They are robust but also
lightweight, capable of delivering a great deal of power from a compact shape, they are versatile while
remaining cost-effective in line with the market. Every ZF construction equipment axle is based on the
mature status of long production runs, thus offering the full range of options needed to comply with your
individual demands.
6 7
ZF MultisteerMultisteer front axle systems were designed for extremeloadings. The steering cylinder is integrated in the axlehousing and is positioned in a protected location behindthe axle. Combined with the negative scrub radius thisallows high maneuverability even with large front wheels.
ZF MultitracMultitrac rear axles are equipped with internal wet multi-disc brakes which ensure high levels of braking torque,require minimum maintenance and are self-adjusting. They are fitted with SAHR park brakes.
Sectional view of wheel headThe total efficiency of the brake is optimized by synchronized RPM of wet multi-disc brake and wheel.
ZF Transmissions
Maximum efficiency
ZF ErgopowerThe world of construction machines is extremely versatile. ZF driveline technology constantly bears in
mind these complex requirements. When we supply transmissions to our customers, they not only receive
a superlative technical product, they also take a major step forward.
We develop innovative system transmissions representing a high added value for any construction machine.
Maximum power utilization, optimum shifting quality without tractive effort interruption, easy maintenance
and diagnostics combined with low noise emission delivers transmission technology being of equal benefit
to the vehicle owner and the driver.
ZF Ergopower transmissions offer completely new standards to the market. Helical gears with high
tooth contact reduce the noise level. Extremely short shafts prevent deflection and tooth contact errors.
Vertical arrangement of spur gear ratios bridges the difference in height between input and output shaft,
allowing the axle differential to be integrated into the housing. No additional transfer box is required.
You can materialize completely new construction
machinery concepts with ZF. Extreme low-noise
operation and considerably reduced load peaks
increase both service life and reliability to a great
extent, resulting in your construction machines
offering even more comfort and economy.
The modular configuration combinedwith a cost-optimized design iscutting your operating costs down toan absolute minimum and ensuresexcellent tuning to vehicle andapplication.
The helical gears with high tooth con-tact, the extremely short, stiff shaftand the noise-optimized housingdesign allow a considerable noisereduction.
The compact clutch package offersimproved shifting quality and a highlevel of handling comfort.
8 9
ZF Electronics
Permanent intelligence – everything under control
Controllable power
ZF-Ergocontrol and ZF-Ergoshift
ZF-Ergocontrol stands for the central brain of the drive system. Microprocessors are networking and
controlling all vehicle functions on a central basis. For axles and transmissions. For individual pressure
build-up. For the right shifting point. For smooth gear change without tractive effort interruption. For
optimized driving performance and traction. To prevent operating errors.
Altogether, this saves fuel and allows the driver to fully concentrate on his job.
ZF-ErgoshiftThe interface between man and machine, withgear selectors designed in accordance with state-of-the-art ergonomic know-how. They guaranteefatigue-proof working, ensure excellent efficiencyand operating safety and highly increase theproductivity of your construction machine.
ZF-ErgocontrolThe electronic ZF-Ergocontrol combines the components to an efficiently functioning system.The software carefully matches the machine to theindividual application to ensure optimum utilizationof the power produced under the hood.
10 11
The decisive criterion: All-In-One-Motion Control can only be achieved by ingenious electronic systems.
“The Power of Data” applies to modern company management just as much as it does to the interaction
of forces in construction machinery. ZF electronics handle the total management of the vehicle and control
engine, retarder, clutches, interaxle differentials, brakes and axle differentials.
The advantages are obvious: easy operation, reduced wear and low consumption levels. This is how
modern driveline management permanently guarantees optimum power utilization.
ZF After-Sales Service
Worldwide. Hand-in-Glove.
Always a decisive step aheadTechnology leadership is one side of the coin. However, it is our unique
standard of customer service, delivered round the clock and right around the
globe that has given ZF an international name as a dynamic partner with a
highly responsible attitude towards its customers.
The decentralized management structure of ZF enables us to stay in close contact
with our markets, our customers and their specific needs. This flexibility and our
global network of development and production sites not only offer outstanding
products, they also deliver superlative standards of service.
This combination assures us of a competitive edge in all our markets, safeguarding
our future success.
Our range of services is available long before our customers start to make their
purchasing decisions, examples being analysis, fine-tuning and consultancy
support on all aspects of your application. Once your product has left our
production facilities, ZF continues to provide support with expert advice and
action. This extends right through the lifetime of each product and beyond, with
theoretical as well as practical support.
With this extensive service network, we can satisfy your expectations even before
you approach us with an issue. We are always one step ahead and have the best
solution on hand. Wherever our customers might be, you have the reassurance of
knowing that you are in good hands. You can also benefit from the decisive added
value which ZF is able to contribute: access to the expertise of the manufacturer.
A spare part might be needed within 24 hours in the remotest corner of the African
bush: no problem for our ingenious logistics system! We can deliver rapid support
anywhere on earth to keep your business on the move. We train your staff, provide you
with professional equipment, help you to set up your own workshops and advise you
on all matters relating to technical modifications and updates.
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We count on ZF
Innovation, high quality thinking and ready service are focused on the central target of
increased customer benefit.
Therefore, we have chosen the leading principle of consistently persuading our
customers by supporting them with competence and excellent performance.
16 17
ZF Driveline Technology:Vehicles and Performance Classes
Dump Truck
Mobile Excavator
Compact Loader
Wheel Loader
Class to 4.9 t
Class to 6.0 t
Class to 6.3 t
Class to 7.5 t
Class to 9 t
Class to 10 t
Class to 12 t
Class to 14 t
Class to 18 t
Class to 24 t
Class to 30 t
Empty Vehicle
Weight1)
Front Axles Rear Axles Transmission Input Torque
max.
Empty Vehicle
Weight 1)
Front Axles Rear Axles Electronic GearSelector
Transmission Engine Power
max.
MT-L 715
MT-L 720
MT-L 230
MT-L 745
MT-L 715
MT-L 720
MT-L 230
MT-L 745
AVG 150
AVG 150
AVG 185
AVG 185
660 Nm
660 Nm
1300 Nm
1300 Nm
MT-L 3065
MT-L 3065
MT-L 3075
MT-L 3085
MT-L 3095
MT-L 3105
AP 420/R
MT-L 3065
MT-L 3065
MT-L 3075
MT-L 3075
MT-L 3085
MT-L 3105
AP 420/R
EST-37 A
EST-37 A
EST-37 A
EST-37 A
EST-37 A
EST-37 A
EST-37 A
Ergo II /DW 3
Ergo II /DW 3
Ergo II /DW 3
Ergo II /DW 3
Ergo II /DW 3
Ergo II /DW 3
Ergo II /DW 3
WG 115
WG 130
WG 160
WG 190
WG 210
WG 260
WG 310
90 kW
130 kW
160 kW
190 kW
230 kW
270 kW
320 kW
Class to 12 t
Class to 18 t
Class to 18 t
Class to 25 t
Class to 27 t
Class to 27 t
Class to 30 t
Class to 35 t
Class to 40 t
Vehicle Payload Front Axles Rear Axles 1 Rear Axles 2 Electronic /
Gear Selector
Transmission Engine Power
max.
MT-L 3075
MT-L 3085
MT-D 3085
MT-D 3085
MT-D 3085
MT-D 3095
MT-D 3095
MT-D 3105
MT-D 3105
WG 115
WG 160
WG 160
WG 210
WG 260
WG 260
WG 260
WG 310
WG 310
90 kW
160 kW
160 kW
230 kW
230 kW
270 kW
270 kW
320 kW
320 kW
MT-L 3075
MT-L 3085
MT-D 3085
MT-D 3085
MT-D 3085
MT-D 3095
MT-D 3095
MT-D 3105
MT-D 3105
––
––
MT-D 3085
MT-D 3085
MT-D 3085
MT-D 3095
MT-D 3095
MT-D 3105
MT-D 3105
EST-37 AVTS 3
EST-37 AVTS 3
EST-37 AVTS 3
EST-37 AVTS 3
EST-37 AVTS 3
EST-37 AVTS 3
EST-37 AVTS 3
EST-37 AVTS 3
EST-37 AVTS 3
Class to 15 t
Class to 19 t
Class to 25 t
Empty Vehicle
Weight 1)
Front Axles Rear Axles Transmission Input Torque
max.
MS-E 3050
MS-E 3060
MS-E 3070
MT-E 3050
MT-E 3060
MT-E 3070
HL-250
HL-270
HL-290
Swing Drives
DR-140
DR-250
DR-350
550 Nm
770 Nm
950 Nm
1) Empty vehicle weight without additional equipment 1) Empty vehicle weight without additional equipment
ZF axle systems and ZF gear units are designed for specific application conditions.
Optimised for power and flexibility, ZF components form the basis of any dependable
and profitable construction machine.
ZF technology adds decisive value at the highest level.
18 19
Grader
Class to 11,0 t
Class to 15,0 t
Class to 18,5 t
Class to 18,5 t
Class to 18,5 t
Empty Vehicle
Weight 1)
Tandem Gear Selector Transmission Engine Power
max.
AP-G 6
AP-G 8
AP-G 12
AP-G 12
AP-G 12
WG 115
WG 160
WG 160
WG 190
WG 210
100 kW
135 kW
135 kW
170 kW
200 kW
VTS 3
VTS 3
VTS 3
VTS 3
VTS 3
Backhoe Loader
Class to 7,0 t
Class to 7,0 t
Class to 8,5 t
Class to 8,5 t
Class to 12,0 t
Class to 12,0 t
Empty Vehicle
Weight 1)
Front Axles Rear Axles Gear Selector Transmission Engine Power
max.
––
MS 2025
––
MS 2035
––
MS 2045
MT 2075
MT 2075
MT 2075
MT 2075
MT 2085
MT 2085
WG 92
WG 92
WG 92
WG 92
WG 98
WG 98
65 kW
65 kW
65 kW
65 kW
90 kW
90 kW
DW 3
DW 3
DW 3
DW 3
DW 3
DW 3
1) Empty vehicle weight without additional equipment
Subject to technical modifications
To be able to fulfil our promise „Fit for Function“ also in the future, we are alreade working
on tomorrow’s system solutions – just as you would expect from the world’s market leader!
Telescopic Handler
Empty Vehicle Weight1)
(Lift Capacity)
Front Axles Gear SelectorRear Axles Engine Power
max.
Transmission
Class to 6.5 t (2.7 t)
Class to 8.0 t (3.0 t)
Class to 9.0 t (3.5 t)
Class to 12.0 t (4.0 t)
Class to 13.0 t (4.5 t)
Class to 14.0 t (5.0 t)
MS-T 3035
MS-T 3045
MS-T 3045
MS-T 3055
MS-T 3060
MS-T 3060
MS-T 3025
MS-T 3035
MS-T 3045
MS-T 3045
MS-T 3045
MS-T 3055
65 kW
65 kW
65 kW
90 kW
90 kW
90 kW
DW 3
DW 3
DW 3
DW 3
DW 3
DW 3
WG 92 TSCWG 92 TC
WG 92 TSCWG 92 TC
WG 92 TSCWG 92 TC
WG 98 TSCWG 98 TC
WG 98 TSCWG 98 TC
WG 98 TSCWG 98 TC
1) Empty vehicle weight without additional equipment
ZF Driveline Technology:Vehicles and Performance Classes
Driveline Technology and Axle Systemsfor Construction Equipment
Fit for Function
Driveline and Chassis Technology AC
/CO
NS
TR
UC
TIO
N 0
4/E
- D
esig
n:
Ate
lier
& F
rien
ds,
Pas
sau
- P
rin
t: O
stle
r-D
ruck
, Pas
sau
ZF Passau GmbHD-94030 PassauPhone +49 851 494-0Fax +49 851 494-2190www.zf.com