Final Thesis DRK Chapters -...
Transcript of Final Thesis DRK Chapters -...
CHAPTER-1
INTRODUCTION
INTRODUCTION
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Men’s desire to explore outer space and build a strong edifice had led to
development of many new explosives/energetic molecules for defence and civil
applications. The explosives are thought to have been discovered in the seventh
century by the Chinese and the first known explosive was black powder (also known
as gunpowder) which is a mixture of charcoal, sulphur and potassium nitrate. The
Chinese used it as an explosive, propellant and also for fireworks. Subsequently, with
the development of nitrocellulose (NC) and nitroglycerine (NG) in Europe, a new
class of explosive viz., low explosive came into existence. As this new class of
explosives burn slowly in a controlled manner giving out a large volume of hot gases
which can propel a projectile, these low explosives were termed as propellants. The
discovery of high explosives such as Picric Acid, trinitrotoluene (TNT),
Pentaerythritol tetranitrate (PETN), cyclotrimethylene trinitramine (research
department explosive RDX), Cyclotetramethylene tetranitramine (High melting
explosive HMX) etc. which are more powerful but relatively insensitive to various
stimuli (heat, impact, friction and spark), advocated there use as explosive filling for
bombs, shells and warheads etc. Similarly by following the principal of gunpowder
and in order to meet requirement of military for special effect (illumination, delay,
smoke, sound and incendiary etc) formulation based on fuel, oxidizer, and binders
along with additives were developed and classified as pyrotechniques. The broad
classification of explosives based on above explanation are given below1-
1.1 CLASSIFICATION OF EXPLOSIVES
These three branches of explosives viz., explosives, propellants and
pyrotechnics were developed independently until the early 1990s and during this time,
the number of reported explosive increased exponentially. In order to camouflage
research on explosives, propellants and pyrotechnics a new term ‘high energy
materials’ (HEMs) was coined by the explosives community for them. Thus all
explosives, propellants and pyrotechnics can be referred to as high energy materials
(HEMs) or energetic materials (EMs). In other words, the other name of HEMs/EMs
is explosives, propellants and pyrotechnics depending on their formulations and
intended use. Now-a-days the HEMs/EMs is generally used for any material that can
attain high energetic state mostly by chemical reactions.
1.1.1 Explosive: - An explosive is a chemical substance or mixture of chemical
substance when subjected to initiation undergoes a very rapid decomposition
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accompanied with release of large amount of heat and pressure in surroundings e.g.
RDX, HMX, TNT, baratol, cyclotol etc.
1.1.2 Pyrotechnics: - Pyrotechnics are mixture of materials capable of combustion
when suitably initiated to produce a special effect. In general pyrotechnic composition
consists of a fuel and oxidizer together with a binder to give structural integrity and
additive for special effect e.g. KNO3/Al/S, Mg/chlorates/PVC
1.1.3 Propellant: - Propellants are slow burning material containing themselves the
oxygen needed for their combustion and their main function is to impart motion to
projectile such as bullet, shell, rocket and missile. The propellants are classified,
1) On the basis of nature: Homogeneous and heterogeneous propellant.
2) On the basis of physical state: Liquid and solid propellant.
3) On the basis of application: Gun propellant and rocket propellant.
1.1.3.1 Homogeneous propellant
The main component of this class of propellant is nitrocellulose and
nitroglycerine. The propellants are also known as colloidal propellant or double base
propellant. These propellants are processed by extrusion technique or casting. To
achieve requisite properties some additives are used such as stabilizer, plasticizer, and
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burning rate modifiers. This class of propellant is very useful in short range missiles,
thrusters and anti-tank missiles.
A homogeneous propellant can be divided into three groups namely single,
double and triple base propellant.
Single Base propellant: Single base propellants mainly consist of nitrocellulose (NC)
with nitrogen content in the range of 12.5% to 13.25%. The formulation consists of
90% or more NC. The NC is gelled with plasticizer such as dibutyl phthalate and
stabilizer carbamite. This class of propellant find applications in bullet and artillery
shells.
Double Base propellant: Double base propellants mainly consist of nitroglycerine
and nitrocellulose. The ratio of NG and NC depends on the application and
performance requisite. This class of propellant is used in gun, rocket and missiles.
Triple Base propellant: To reduce flame temperature and muzzle flash, an energetic
material, i.e. nitroguanidine is incorporated in double base propellant. The percentage
of nitroguanidine varies from 50-55% as per performance required. This composition
is used in tank gun and large calibre guns.
The homogeneous propellant is having remarkably low specific impulse and
inferior low temperature properties compared to composite propellant.
1.1.3.2 Heterogeneous propellant
It includes the propellant having two distinguished phases solid particle (fuel
and oxidizer) and continuous matrix phase.
Composite modified double base: The composite modified double base propellants
are processed by incorporation of metallic fuel (aluminium) and inorganic oxidiser in
double base matrix. The composite modified double base propellant is highly
energetic propellant.
Composite propellants: Composite solid propellants are heterogeneous mixture in
which oxidiser and metallic fuel dispersed in polymeric binder matrix. Composite
propellants represent an important class of solid rocket propellants widely used in
defence and space applications due to its ease of processing and superior performance
in term of burning rate, characteristic velocity, specific impulse, density impulse and
low pressure exponent.1, 2, 3 Comparative performance of double base propellants and
composite propellants are presented in table 1.1.
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Table 1.1 Comparative performances of double base propellant and composite
propellant
Sr. No Parameter Double base propellant Composite propellant
1 Density(g/cc) 1.58-1.62 1.760-1.90
2 Flame temperature(K) 2800-3000 3000-3500
3 Specific impulse(s) 200-210 240-245
4 Characteristic velocity(m/s) 1350 1540
5 Pressure exponent 0.2-0.4 0.35-0.45
The composite propellant gives superior performance in comparison to double
base propellant. The composite propellant composed of two types of ingredients given
as follows,
Primary ingredients:
1. Polymeric binder
2. Inorganic oxidizer
3. Metallic fuel
4. Curative
Secondary ingredients:
1. Burning rate modifier
2. Process aid
3. Cross linking agent
4. Bonding agent
5. Curing catalyst
6. Anti-oxidant
The primary ingredients of composite propellant formulation provide the
mechanical and ballistic properties to propellant composition. The workhorse primary
ingredient, i.e., ammonium perchlorate4, 5 was studied and used in composite
propellant formulation from early 1930. Charles B. Henderson’s group6 at the Atlantic
research corporation, USA, have demonstrated the role of aluminium as a high-
performance ingredient in propellant formulations in 1955.
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1.2 ROLE OF POLYMERIC BINDER
The development of polymeric binder has major impact on composite
propellant. Polymeric binder is a resin or glue like substance used for surface coating
on particle for adhesion and to ensure uniform solidification which provides
mechanical strength and structural integrity. The suitable binder synthesized during
1930 to 1972 for composite propellant application are asphalt binder, polyisobutylene,
polyvinyl chloride and poly styrene and used as binder for the composite propellant in
early 1942. These binders showed problems of dimension stability, low performance
and working temperature limitation. In the meantime, the liquid polymeric resin
‘polysulfide’ was used as a binder in the heterogeneous composite propellants in
1942. However, aluminium powder could not be incorporated in polysulfide based
propellant formulation because of chemical reactions during storage which leads to
explosions.
The first cross linked binder based on butadiene polymers used in a propellant
formulation was liquid copolymer of butadiene and acrylic acid (PBAA) developed in
1954. The functional groups are distributed randomly over the chain, consequently
propellant formulation based on PBAA show poor reproducibility of mechanical
properties, tear resistance properties and post cure storage problem. Subsequently, in
quest of better mechanical properties, a new binder system based on polybutadiene
was developed, i.e., polybutadiene acrylonitrile acrylic acid (PBAN). The introduction
of acrylonitrile group improved the spacing of carboxyl group and Hydrogen Bridge
thereby improved mechanical properties, tear resistance properties and post cure
storage. However, the low temperature properties were poor due to nitrile group. The
quest to combine best properties of PBAA and PBAN led to development of carboxyl
terminated poly butadiene (CTPB). The CTPB based propellants show significantly
better mechanical properties particularly at lower temperatures compared to PBAA or
PBAN binder, without affecting the ballistic and physical properties. In quest of
excellence, Karl Klager demonstrated applicability of hydroxyl terminated poly
butadiene (HTPB) binder in 1961 for composite propellant and first HTPB based
composite propellant in a rocket motor was tested in 1972. It has high hydrocarbon
content, low viscosity and low density over other butadiene based binder. It exhibits
excellent mechanical property at low temperature and low glass transition temperature
compared to CTPB binder system. Thereafter, it is widely used in composite
propellant formulations due to its capability to take up to 90% solid loading. It has
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also been found that HTPB is the most suitable for the processing of propellant for
small and large size rocket motor.7, 8, 9 Comparative properties of different binders
used in composite propellant are presented in table.1.2
Table 1.2 Comparative properties of binders used in composite propellant
Sr.
No
Binder Average
Mol. wt.
Functionality Viscosity at
25 °C (poise)
Density
(g/cc)
Heat of
combustion
∆Hc (kcal/g)
1 PBAA 2500-4000 2.0 275-325 0.90-0.92 10.2-10.4
2 PBAN 3500 1.9 300-350 0.93 10.0
3 CTBP 3500-5000 2.0 180-350 0.92 10.2
4 HTPB 2500 2.4 40-60 0.90 10.0
1.3 ROLE OF OXIDIZER
The inorganic oxidizer is a major ingredient of composite propellant and
constitutes 65-70 % (by weight) of propellant composition to provide oxygen to the
system during combustion. An oxidizer should possess compatibility with other
ingredients, high oxygen content, low heat of formation, high density, high thermal
stability and low hygroscopicity. Number of oxidizers used in composite propellant
and their comparative properties are presented in table 1.3.
Table.1.3 Comparative properties of oxidizers used in composite propellant
Sr.
No.
Oxidizer Molecular
formula
Density
(g/cc)
Oxygen balance
(%)
Heat of formation
∆Hf (kcal/mole)
1 AN NH4NO3 1.72 +20.00 -87.37
2 AP NH4ClO4 1.95 +34.04 -70.74
3 KP KClO4 2.52 +46.19 -102.4
4 RDX (CH2N2O2)3 1.82 -21.60 +14.70
5 HMX (CH2N2O2)4 1.91 -21.60 +17.90
6 ADN NH4N(NO2)2 1.81 +26.00 -35.8
7 HNF N2H5C(NO2)3 1.86 +13.00 -17.20
The ammonium perchlorate satisfies most of the requirements such as high
oxygen content, compatibility with different binders, low heat of formation, high
density, high thermal stability, low hygroscopicity, safe to handle, long shelf life, and
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easily available compared to other oxidizers. Hence, it is most widely used in the
composite propellant all over the world.
1.4 ROLE OF METAL FUELS
Metal powders are incorporated in propellants primarily to achieve high
volumetric energy release due to their high heat of reaction with oxygen,
improvement of propellant density, reduction in pressure exponent and suppression of
combustion instability1. The metal powders generally used in propellant composition
are presented in table 1.4.
Table 1.4 Comparative properties of metal fuels used in composite propellant
Sr.
No.
Metal Fuel Formula Density
(g/cc)
Heat of Combustion
∆Hc (kcal/g) 1 Beryllium Be 1.85 15.89
2 Boron B 2.35 14.0
3 Magnesium Mg 1.74 5.90
4 Aluminium Al 2.70 7.40
5 Zirconium Zr 6.51 2.90
Today most of the rockets and missiles are propelled by composite propellant
contains basically an inorganic oxidizer mainly ammonium perchlorate, fuel cum
binder hydroxyl terminated polybutadiene and a metallic fuel aluminium powder
along with certain process aids as well as ballistic modifiers. In a solid rocket motor,
the combustion reaction generates a large amount of thermal/potential energy which is
converted into kinetic energy by expansion through nozzle, whereby required lift of
thrust is created.
1.5 THE IMPORTANT CHARACTERISTICS FOR PROPELLANT
PERFORMANCE
Composite propellant must have specified mechanical, thermal and ballistic
properties for their flawless performance in rocket motors are described in brief.
1.5.1 Mechanical properties
It is necessary to retain the structural integrity of solid rocket motor under a
wide variety of mechanical load, which impose on it during storage and operational
phase to perform successfully in its mission. The structural integrity of the motor is
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governed by the mechanical properties of propellant and design consideration. When
composite propellant is used in case bonded form, the propellant must exhibit the
greatest possible % elongation at maximum load during the thermal cycle and at the
time of firing. On the other hand to withstand g-load due to gravity and acceleration,
high tensile strength is preferred. For the smooth functioning of the composite
propellant in rocket motor along with other properties, a set of mechanical properties
are required.
The mechanical properties of solid propellants depends on
A) Intrinsic or constitutional variable
B) Extrinsic or environmental variables.
One of the important intrinsic variables is quality and quantity of filler. The
fillers incorporated in composite propellant are ammonium perchlorate, aluminium
powder and ballistic modifiers or burning rate catalysts. The increase in filler quantity
or fine particles increases tensile strength and decreases elongation10. The minimum
mechanical properties required for the base propellant composition to retain its
structural integrity are -
a) Tensile Strength>5.0 Kgf/cm2,
b) Elastic modulus 30-50 Kgf/cm2 and
c) % Elongation 30-50 %.
1.5.2 Thermal properties
The effect of burning rate catalyst on HTPB/AP/Al composite propellant
decomposition and the combustion pattern has been focal point for investigation in the
last few decades. The thermal properties of propellant composition give idea about its
thermal stability, ingredient compatibility, behaviours of propellant at elevated
temperatures and effect of catalyst on thermal decomposition. The thermal properties
of composite propellant formulation are generally studied by Differential Scanning
Calorimeter (DSC) and Thermo Gravimetric Analyzer (TGA).11
1.5.3 Ballistic properties
There are many ballistic parameters used to evaluate the composite
formulation such as characteristic velocity, specific impulse, density, calorimetric
value, pressure exponent and burning rates. However, in the present study density,
calorimetric value, pressure exponent and burning rate were evaluated in detail.
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1.5.3.1 Density
The density of the propellant should be as high as possible to store as more
energy per unit volume as possible. In order to accommodate a large weight of
propellant in a given combustor volume, a dense propellant is preferred. This permits
smaller vehicle size and weight, which also results in lower aerodynamic drag. The
average propellant density has an important effect on the maximum flight velocity and
range of any rocket-powered propulsion systems. The average propellant density can
be increased by addition of metal powders like aluminium into the propellant
formulation.12
1.5.3.2 Calorimetric value
The important feature of solid propellants is their energy characteristics, i.e.,
their calorimetric value and specific impulse (specific thrust). The calorimetric value
of a propellant is determined by the quantity of heat which is released during
combustion of 1g of substance in inert atmospheric condition that all combustion
products are reduced to standard conditions (to a temperature of 25°C and pressure of
760 mm Hg).
The calorimetric value of rocket propellants, which is a measure of their
potential chemical energy, does not yet completely characterize rocket propellants as
sources of energy of rocket motion. The fact is that during the discharge of propellant
combustion products from the nozzle of a jet engine, they are not cooled to room
temperature at which the calorific value is determined13.
1.5.3.3 Burning rate
The burning rate is governed by Saint Robert and Ville’s burning rate law, i.e.
r = a·Pn
Where,
r is the burning rate;
a is the variable which depends on initial grain temperature, chemical composition
and gas velocity of combustion gas along the surface of the grain;
P is the pressure in combustion chamber;
n is the pressure exponent.
The burning rate can be defined as rate of regression of burning surface in the
direction essentially perpendicular to the burning surface of a propellant grain. The
burning rate is usually expressed in cm/s, mm/s or in/s. The burning rate is one of the
important ballistic properties of composite propellant. Further, the rocket motor
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operation and design depend on the combustion characteristics, its burning rate,
burning surface and grain geometry. Burning rate of composite propellant depends on
several factors such as combustion chamber pressure, initial temperature of propellant
surface, percentage of high energy material in the formulation, burning rate modifier
and percentage of oxidizer.14
1.5.3.4 Pressure exponent (n)
The pressure exponent ‘n’ of propellant is a measure of the increase in burning
rate of a propellant which occurs as the chamber pressure is increased. The pressure
exponent is the tangent to the curve which can be drawn when the log of burning rate
is plotted against log of chamber pressure. The pressure exponent of a propellant is
zero when burning rate is totally independent of pressure. However, when it is
substantial positive, the rocket will over pressure and may explode. A pressure
exponent of less than 0.5 is necessary for a propellant to be acceptable for use in
rocket propulsion sub-systems. The exception is pressure sensitive propellants which
are intended for use in controllable motor.15
The well-known method for effecting some reduction of pressure exponent is
to reduce ammonium perchlorate content or resort to the use of ammonium
perchlorate of larger weight mean diameter. However, these approaches are
unacceptable because they adversely affect the burning rate. Burning rate promoters
have been found to have little effect on pressure dependence of burning rate.
Literature survey also reveals that copper salts and their chelates reduces the pressure
exponent of composite propellant.15
1.6 DIFFERENT APPROACHES TO ENHANCE BURNING RATE
Generally to achieve the desired burning rate of a composite propellant
formulation, the amount of oxidizer, particle size of oxidizer and burning rate
modifiers are used as variable. Ammonium perchlorate is used as an oxidizer in
composite propellant formulation, which is a major ingredient in composite propellant
studied widely. Different size fraction of AP used in propellant formulation to achieve
required burning rate. As the fine and superfine particle fraction of AP increases,
burning rate increases, concurrently viscosity of propellant slurry increases and it is
very difficult to cast such slurry. Further, the superfine particle is very sensitive and
prone to agglomeration16.
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Another way to achieve the required burning rate is addition of burning rate
modifier. These are secondary ingredient of composite propellant formulation. The
burning rate modifiers are transition metal complexes17or transition metal oxides
(TMOs) 18. The first approach to enhance burning rate of composite propellant
formulation is incorporation of complexes of transition metal/binder grafted
complexes of transition metal, which on decomposition produces fine metal oxide
powder in-situ. Thus, in-situ formed transition metal oxides (TMOs) affects thermal
decomposition of AP and binder which enhances burning rate of propellant. The
metallocene family (e.g. ferrocene and catocene) shows a promising avenue for
increasing propellant burning rate. However, such chemicals greatly increase
propellant sensitivity and exhibiting significant hazards for processing and handling
as well as migration of catalyst.
The second approach to enhance burning rate of composite propellant
formulation is incorporation of transition metal oxides (TMOs). These modifiers
added in small quantities which increases the burning rate by lowering the
decomposition temperature of AP and binder. The transition metals are placed in d-
block of periodic table. The d–block comprises of three series of elements formed by
filling of electrons to 3d, 4d and 5d shells sequentially. These elements are generally
called as transition metals. The d-block elements are having incompletely filled d
shell. These three element series are presented in table 1.5.
Table 1.5 d –block elements of periodic table
Group
3 4 5 6 7 8 9 10 11 12
Sc
21
Ti
22
V
23
Cr
24
Mn
25
Fe
26
Co
27
Ni
28
Cu
29
Zn
30
Y
39
Zr
40
Nb
41
Mo
42
Tc
43
Ru
44
Rh
45
Pd
46
Ag
47
Cd
48
La
57
Hf
72
Ta
73
W
74
Re
75
Os
76
Ir
77
Pt
78
Au
79
Hg
80
The properties of transition metal and their compounds are dependent on the
electronic configuration. The distinctive properties of transition metal and their
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compound are due to partially filled d-shell. The transition metals and their
compounds show following properties
1. Variable oxidation state
2. Formation of co-ordination compounds or complexes.
3. Acts as catalyst for chemical reactions
“A catalyst is a body or a material which can induce the phenomenon of
catalysis. It enhances the rate of reaction and while being intimately involved in the
reaction sequence, it is regenerated at the end of it.” 19
The transition metals and their compounds act as good catalysts due to
multiple oxidation states and their ability to form number of complexes. The reason
for transition elements to have strong tendency to form complexes as they posses
highly charged smaller ion and vacant low energy orbital to accept the lone pair of
electron from ligand and groups. The atomic and ionic radii of the elements show
progressive decrease with increasing atomic number in a row of the transition
elements. The first series of elements have small atomic and ionic radii compared to
second and third20.
The nano and micron sized transition metal oxides have been selected for the
present study on the bases of position of metal in periodic table21 due to their inherent
properties, such as variable valences or oxidation state, ability to form intermediate
complexes and electron donor /acceptor property which modify oxidation
/decomposition path and product. To understand the effect of TMOs on burning rate
of composite propellant, it is essential to know the decomposition mechanism of
ammonium perchlorate, binder and composite propellant formulation. Ammonium
perchlorate is the major ingredient of composite propellant formulation, hence it is
very essential to understand the decomposition mechanism of AP and the effect of
TMOs.
1.7 THERMAL DECOMPOSITION BEHAVIOUR OF AMMONIUM
PERCHLORATE
Ammonium perchlorate is a white crystalline powder. The thermal
decomposition of ammonium perchlorate has been extensively studied because of its
inherent chemical properties and its application as an oxidizer in solid rocket
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propellants. The thermal decomposition of ammonium perchlorate depends on several
factors such as temperature, pressure, particle size, lattice defect and impurity.
Thermal decomposition process of ammonium perchlorate comprises three
distinguished stages, it undergoes phase transition from orthorhombic to cubic
structure at 240°C followed by two stage decomposition first only 30% incomplete
decomposition at 300°C and second 70% decomposition at 440°C. These two
decomposition temperatures are termed as low temperature decomposition (LTD) and
high temperature decomposition (HTD), respectively. The different reviewers have
proposed the decomposition products of AP which are mainly temperature dependent
as 22
T<300 °C 4NH4ClO4 2Cl2 + 2N2O + 3O2 + 8H2O
T>300 °C 2NH4ClO4 Cl2 + 2NO + O2 + 4H2O
1.7.1 Thermal decomposition mechanism of ammonium perchlorate
Ammonium perchlorate is one of the most studied molecules for its all aspects
and it has been reviewed by several researchers.22, 23 Actual mechanism of
decomposition of ammonium perchlorate is still issue of debate. Two mechanisms are
proposed for decomposition of ammonium perchlorate, viz.,
1. Electron transfer mechanism
2. Proton transfer mechanism
1. Electron transfer mechanism
The kinetic analysis of decomposition products of ammonium perchlorate in
the temperature range of 200-300°C leads to electron transfer between an anion and
interstitial cation which results in generation of NH4 radical. Further, this radical
undergoes dissociation and produces ammonia and hydrogen.
NH4 NH3 + H
ClO4- + NH4
+ ClO4 + NH4
The ClO4 radical formed in the body of crystal gets stabilized by crystalline
force field and pick up electron from adjacent ClO4- ion or from hydrogen atom
generated in above reaction and migrated to surface by electron transfer process.
ClO4 + H HClO4
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The hydrogen atom can react with HClO4 molecule as-
H + HClO4 H2O + ClO3
The ClO3 radical which acts as electron trap increases the ammonium
perchlorate decomposition.
2. Proton transfer mechanism
In proton transfer mechanism, the proton from ammonium ion transfers to
perchlorate ion resulting in ammonia (NH3) and perchloric acid (HClO4) in the form
of gas and get adsorbed on ammonium perchlorate surface. The adsorbed NH3 and
HClO4 get evaporated in the gas phase depending upon experimental conditions.
NH4+ + ClO4
- NH3 (a) + HClO4(a)
NH3 (g) + HClO4(g)
The perchloric acid decomposed in reactive intermediates
2 HClO4 ClO3+ + ClO4
- + H2O
The reactive intermediates then oxidize the ammonia which gives products
and additional reactant.24
1.7.2 Catalysed decomposition of ammonium perchlorate
The catalysed thermal decomposition of ammonium perchlorate in the
presence of TMOs is a topic of great interest for the researcher. A lot of work has
been carried out to explore the mechanism of catalysed thermal decomposition of AP,
but exact mechanism of catalysed thermal decomposition of AP is not clear as on
today. The effect of several catalysts, viz., CuO, Cu2O, Cr2O3, Fe2O3, MnO2 and
CuCrO4 has been studied widely on catalysed thermal decomposition of AP. The
effect of catalyst on catalysed thermal decomposition of AP has been illustrated on
the basis of mechanism of decomposition of AP.
The first mechanism for catalysed thermal decomposition of AP reveals that,
catalysed AP decomposed into NH3 and HClO4 through proton transfer mechanism.
Subsequently, oxidation of ammonia occurs by HClO4, which adsorbed on the surface
of catalyst. The migration of ClO4- by diffusion on the catalyst surface considered to
be important feature. The cleavage of Cl-O bond of ClO4- is considered as rate
controlling step.
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The second mechanism for catalysed thermal decomposition of AP reveals
that AP decomposition occurs through electron transfer mechanism. It is assumed in
electron transfer mechanism that, TMOs acts as a bridge for electron transfer process.
Further, thermal decomposition of AP at low temperature favours electron transfer
process is considered to be rate controlling step. Kishore et al25a proposed electron
transfer mechanism for catalysed decomposition of AP in the presence of MnO2.
Kuratani25b proposed that p-type of semiconductor of the TMOs are effective
in catalysed decomposition of AP and responsible for electron transfer reaction. The
n-type of semiconductors are ineffective in electron transfer reaction, although O2 is
anomalous.25c
1.8 ROLE OF BINDER IN COMBUSTION
The polymeric binder is second most important ingredient of composite solid
propellant having continuous phase in nature. Initially, it is in the liquid state called
prepolymer. The prepolymer is having reactive groups along with chain extender and
cross linking agent. It reacts with curing agent during curing to form solid. The binder
holds firmly solid ingredient and functions as fuel, which further provides mechanical
strength and structural integrity to the propellant. The binder also plays important role
in composite solid propellant combustion.
The reactions involved in process of polymeric combustion can be divided
into three phases.
1. Sub surface condensed phase
2. Surface phase
3. Gas phase
Fristrom26 has summarised the preliminary combustion process by considering
the gas phase reactions similar to the diffusion flame of hydrocarbon and substituted
hydrocarbon mixture. The least understood reaction occurs at combustion surface
which may be liquid or solid char. The solid phase or condensed phase reactions
occur due to degradation of polymer.
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Condensed phase reaction
The polymeric back bone does not contain any free radical or oxidizing
species, therefore, thermal initiation is required for breaking of C-C or C-Z bond (like
C-N, C-O) The char formation takes place by following mechanism which involves
cross linking and formation of double bonds followed by cyclization and then
dehydrogenation.
1.8.1 Decomposition of Binder
Uncatalyzed decomposition of binder
The combustion process is mainly controlled by ammonium perchlorate in
composite propellant which contributes large percentage of composition. The
importance of binder in combustion process is realized with development of
combustion modelling and tailoring. The thermo-oxidative decompositions for variety
of binders are studied by various workers. 28 The major findings are summarised as
follows
1. There is no significant weight loss up to 300°C; therefore the endothermic
pyrolysis reaction may occur below 300°C.
2. The surface regression of polymer starts around 300°C.
3. Polymer –oxygen endothermic reaction seemingly occur before ignition.
4. When a regression of polymer begins, ignition seems to start in oxygen.
5. The fast pyrolysis reaction results seem to be reasonable extrapolation of the
results from conventional test.
Kishore and Verneker27 have studied correlation between heat of
depolymerisation and activation energy of degradation of polymer. They found that
the heat of depolymerisation of the polymer were almost equal to the activation
energy for their degradation and proposed the degradation in the following way. 28
Primary reaction Secondary Polymer (solid) Monomer (gas) other products E Reaction
1.8.2 Decomposition of cured HTPB
The first step is the cleavage of urethane linkage in the decomposition of
diisocyanate cured HTPB binder. Further, it cross links exothermally, cyclizes and
depolymerizes to butadiene fragments, formaldehyde and oligomers. According to
Brazier et al29 exothermic degradation /decomposition may be due to the precursor
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reaction which leads to depolymerisation, cyclization and cross linking. Initially, there
is proton abstraction which leads to cross linking at 200°C along with disintegration
of main chain to the low molecular entities. Consequently, depolymerisation at 350°C
leads to the gaseous products. The solid residue decomposed at high temperature,
450°C, and above which is formed due to cross linking and cyclization to form main
volatile gaseous products such as 1, 5-hexadiene, 1, 3-cyclopentene, cyclopentane and
vinyl cyclohexane, etc.30, 31
1.8.3 Catalysed decomposition of binder
The transition metal oxides (TMOs) are well known for their catalytic effect
on binder decomposition. They catalyse hydrocarbon oxidation reaction by inducing
free radical decomposition of hydroperoxide formed by reaction of oxidizer and
hydrocarbon.32 The mechanism of formation of hydroperoxide followed by
decomposition pattern can be postulated as-
The metal salts like cupric stearate acts as accelerator for oxidation of
hydrocarbon by lowering the activation energy of hydroperoxide decomposition. The
catalytic activity can be correlated with redox potential of the metal ion. The catalytic
effect of fatty acid metallic salts is given below. The order of catalytic activity is
based on oxygen adsorption curve and activation energy33.
Co > Mn > Cu > Fe > V > Ni > Ti > Al > Mg > Ba
1.9 COMBUSTION OF COMPOSITE PROPELLANT
Combustion of composite propellant is a complex phenomenon which
involves chemical, physical changes, mass transfer and heat transfer. The combustion
process of composite propellant results in generation of reactive gaseous products.
The generated gaseous products react in gaseous phase and produces large amount of
heat. A part of heat produced is fed back to condensed phase required for exothermic
decomposition reaction. The condensed phase of exothermic heterogeneous reactions
at propellant surface and subsurface again provides heat to gaseous phase. The
conceptual combustion models can be divided into two broad classes:
1) Condensed phase model: it assumes that rate determining step occur at propellant
surface or subsurface and to be part of vaporization process
INTRODUCTION
18
2) Gaseous phase model: it assumes rate determining step occur in gas phase
reaction and flame which consume the vapour derives from the propellant surface.
Several models have been proposed to understand the combustion of
composite propellant such as sandwich columnar diffusion model, granular diffusion
flame model, condensed phase model thermal layer theory and multiple flame models.
The most acceptable model for combustion behaviour of composite propellant is
Beckstead Derr Price (BDP) model or multiple flame models. Further, its extension is
used for explanation of composite propellant formulation containing burning rate
catalysts34.
1.9.1 BDP (Beckstead Derr Price) model or Multiple Flame Model
It assumes rate controlling processes occur in gas phase reaction and flame
which consumes the vapour derives from the propellant surface. This model was
proposed for an ideal propellant. The ideal propellant composition consists of
monomodal AP particle distribution, without metal fuel and catalyst. The
assumptions, approximation and combustion mechanism adopted in this model has
major role in development of combustion model for composite propellant. The view
of multiple flames modal or BDP is presented in Fig 1.2.
Fig 1.2 BDP view of multiple flames modal
1.9.2 Combustion behaviour of composite propellant
Composite propellant is a heterogeneous mixture composed of dispersed AP
particle in continuous fuel binder matrix. When composite propellant ignites the large
size (300-400 µm) AP particle are exposed to burning surface surrounded by binder.
AP plays dual role as monopropellant and oxidizer whereas binder act as fuel. At
interface of AP and binder, direct reaction takes place which produce primary flame
enriched with fuel. These gases are generated from interface of AP and binder due to
INTRODUCTION
19
pyrolysis and gaseous oxidizer rich decomposition products formed from AP surface.
The rate of diffusion and reaction of mixed reactants (oxidizer and fuel gases)
determine the height of the primary flame from the burning propellant surface. The
AP particles exposed to burning surface, considerably large size and burning is at high
pressure. All the gases coming from the oxidizer particle not reacting with pyrolyzed
fuel vapours, however, the oxidizer gases react itself and produce monopropellant
flame above the oxidizer particle. The gaseous products formed in monopropellant
flame are oxidizer rich. It further reacts with fuel gases to form the final flame. The
final flame is controlled by diffusion process as oxidizing gases coming from the
monopropellant flame is at high temperature. The reaction between the hot gases with
fuel gases are very fast comparing with the diffusion and mixing of these gases. The
reaction paths assigned for different flame formed during combustion process are
given below:
The BDP model further extended to explain the propellant composition with
multi model oxidizer, aluminium, nitramine and burning rate catalyst35.
1.9.3 Combustion of catalysed composite propellants
The most accepted model proposed by Krishann and Jeenu36 on the basis of
BDP model for combustion of catalysed composite propellant is surface reaction
model. The model is formulated by studying the allocation of masses and energy. The
BDP model was successfully extended to predict the effect of catalyst and oxidizer
INTRODUCTION
20
particle size at low pressure as well as operating pressure of rocket by incorporation
of variable heat release from surface and subsurface.
1.9.4 Surface reaction of catalysed composite propellant
As per the BDP model, the heat necessary for the decomposition of AP and
binder is provided from the gas phase flames and from the exothermic decomposition
of AP at the surface. The heat available from the exothermic decomposition of AP is
assumed to be constant in BDP model. The surface decomposition of AP can be
possible through two routes:
1. Condensed phase exothermic decomposition (CPED)
4NH4ClO4 2Cl2 + 2N2O + 3O2 + 8H2O
2. Sublimation –endothermic
The heat provided to surface and subsurface on decomposition of AP
determines fractions decomposed through CPED and sublimation. Considering these
two parallel decomposition processes of AP and the probability of interfacial reaction
of AP–binder particularly when high temperature, penetrates deep into the surface.
The following phenomenon is possible in the surface decomposition of composite
propellant containing burning rate catalyst.
1. The CPED exist as parallel process to the endothermic dissociation of AP
2. The CPED gives reactive products which reacts with nearby fuel element through
AP- binder heterogeneous reaction
3. It is possible that propellant composition containing catalyst, burning rate
controlling reactions located in condensed phase.
4. It is proposed that catalyst may increase CPED in the peripheral area to AP
particle.
5. As a result catalyst increases the AP-binder interfacial heterogeneous reaction.
1.10 GENERAL ASPECTS OF NANO MATERIALS
Nano materials deal with small structures or small sized materials. The term
nano material is employed to describe the creation and exploitation of structure with
feature in between atom and bulk materials with at least one dimension in nano meter
range (1 nm = 10-9 m). The properties of material of nanometeric dimensions are
significantly different from those of atom as well as those of bulk materials. The
INTRODUCTION
21
suitable control of the properties of nano meteric scale structures lead to new science
as well as new devices and technology. The importance of nano technology was
pointed out by Feynman as early as 1959, in his often cited lectures entitled there is
plenty room at the bottom37.
There has been remarkable growth of nano science and nano technology in last
few years, because of availability of new strategies for synthesis of nano materials and
new tools for characterisation and manipulation. Several methods of synthesizing
nano materials and their assemblies have been discovered. Nanomaterials
synthesizing methods can be classified according to whether their assembly followed
either by
a) Bottom-up approach- Where smaller components of atomic or molecular
dimensions self-assemble together, according to a natural physical principle or an
externally applied driving force, to give rise to larger and more organized systems or
b) Top-down approach- a process that starts from a large piece and
subsequently uses finer and finer tools for creating correspondingly smaller structures.
Attrition or milling is typical top down method in making nano particles whereas the
colloidal dispersion is good example of bottom up approach in synthesis of nano
particles38.
The methods most widely used in characterization of nano materials are X-ray
diffraction, scanning electron microscopy (SEM) and transmission electron
microscopy (TEM). X-ray diffraction is used for determination of crystallinity and
crystal structure, whereas SEM and TEM together have been commonly used in
characterisation of nano materials for determination of particle size, shape and surface
morphology.
Nano materials have drawn increasing interest due to their novel properties
which are caused by size and surface effect and are different from those of bulk
materials, especially nano materials are used in various fields such as catalysis, non-
linear optics, electronics, and magnetics as advanced materials for special
applications39.
INTRODUCTION
22
1.11 RECENT DEVELOPMENT IN BALLISTIC MODIFIERS BASE D ON
TRANSITION METALS
The transition metals are used in the form of nano oxide, nano alloy, nano
metal powder and complexes as ballistic modifiers in composite propellant. The
exhaustive literature survey has been carried out on ballistic modifiers used in HTPB
binder systems are summarized in brief.
1.11.1 Transition metal complexes as ballistic modifier in composite propellant
The effect of transition metal oxides (TMO’s) on composite propellant
formulations have been studied by several researchers keeping in mind to enhance the
burning rate and their behaviour on decomposition phenomenon. The most prominent
research groups working in this field are mentioned adequately. Gurdip Singh et al
have reported that a large number of transition metal complexes are used as burning
rate modifiers such as metal hexammine perchlorates,40 bis(ethylenediamine) metal
perchlorate (BEMP)41 and bis(ethylenediamine) metal (II) nitrate (BEMN), i.e.
[M(EDA)2](NO3)2,42 and [M(en)2](NO3)2
43 complexes on AP and AP-HTPB based
propellant composition. They concluded that these complexes accelerate thermal
decomposition of AP and enhances burning rate of propellant.
Further, they have also studied transition metal-NTO salt as burning rate
modifier in AN-HTPB44 and AP-HTPB45composite propellant composition and
reported that these salts are very effective in accelerating burning rate of the
composition. In addition to this, Cu (NTO) 2 and Fe (NTO)3, salts were also studied in
detail in AP-HTPB based composite propellant46. The effect of copper oxalate
nanocrystals (CONs) on thermal decomposition of AP composite propellant were also
studied and it is found effective catalyst for AP decomposition and enhances burning
rate of composite propellant47.
Gore et al have evaluated effect of partial replacement of HTPB binder in AP-
HTPB composite propellant formulation with butacene48.They found that 25%
replacement of HTPB with butacene gave excellent performance with respect to
burning rate and pressure exponent. Further, ferrocene polyglycol oligomer (FPGO) 49
in AP-HTPB composite propellants were also studied by the same team and found
effective enhancement in burning rate. The transition metal salts of 3-nitro-1, 2, 4-
triazol-5-one (NTO) and 2, 4, 6-trinitroanilino benzoic acid (TABA) in AP-HTPB
based composite propellant formulation have also been studied by Asthana et al. They
INTRODUCTION
23
observed that Fe-NTO salt gives remarkable performance with respect to burning rate
and pressure exponent50.
Furthermore, Iron and Copper salts of 4,6-dinitrobenzofuroxan were also
studied in HTPB based composite propellant formulation as burning rate modifier and
found that iron salt gives better performance as compared to iron oxide51. The
ferrocene-grafted hydroxyl-terminated polybutadiene (Fc-HTPB), 52 containing
varying weight % of iron evaluated as binder in composite propellant. The
composition based on Fc-HTPB gives remarkably higher burning rate compared to
AP-HTPB. Jiang, Xiao-hong et al53 have reported that nano-particles of copper
oxalate is a better catalyst compared to the nano-particles of CuO. Zou Min et al54
have studied the effect of micrometer-sized cobalt oxalates with different
morphologies as a catalysts on the thermal decomposition of ammonium perchlorate
(AP).
1.11.2 Nano Transition metal particles as ballistic modifier in composite
propellant
Different transition metal nano-particles (TMNs) of 3d series (Cu, Co, Ni, and
Fe) were studied for their effect on thermal decomposition of AP and found that
TMNs are better than their corresponding nano-oxides55. The composite materials of
nano iron and cobalt particles on carbon matrix were also studied for thermal
decomposition of AP56.
Co nanoparticles with different morphology57, 58and Co nanoparticles
supported on carbon nanotubes (CNTs) 59, 60 were studied by various researchers to
evaluate their effect on thermal decomposition of AP. They found that Co
nanoparticles and Co nanoparticle/CNTs have significant effect on thermal
decomposition of AP. In the same way, Cu nanoparticles with different morphology,
61, 62 composite particles of CNTs/Cu, 63porous Cu film with micro-holes and nano-
dendrites, 64 and composite of foamed porous copper (FPCu) and AP65were evaluated
for their effect on thermal decomposition of AP and observed that these catalysts
decrease the thermal decomposition temperature of AP immensely.
Along with metal nanoparticles, binary metal nanoparticles and alloy were
attractive catalyst for the thermal decomposition of AP66 such as Ni, Cu, Al and NiCu
powders. Chaturvedi et al67 have studied transition metal nanoalloys Co-Cu, Co-Fe,
and Co-Zn for thermal decomposition of AP and found very effective.
INTRODUCTION
24
Further, Gurdip Singh et al investigated the effect of bimetallic nanocrystals
such as Cu-Co,68 Cu-Fe,68 Cu-Zn,68 Ni-Cu,69 Ni-Co,69 and Ni-Zn69on thermal
decomposition of AP. The effect of ternary alloy nanoparticles70 on thermal
decomposition of AP were also studied and found all nano alloy particles are effective
on thermal decomposition of AP. They also evaluated bimetallic nanocomposites of
Mn with Co, Ni and Zn71 in AP- HTPB composite solid propellants and observed
enhancement in burning rate.
1.11.3 Nano metals oxides and mixed transition metal oxides as ballistic modifier
in composite propellant
Different nano particle72, 73 of TMOs, shell-core nanocomposites of metal
oxide/AP 74 and TMOs/AP composite nanoparticles75 have been studied for thermal
decomposition of AP. These metal oxide nanoparticles and composite nanoparticles
affect the second decomposition of AP significantly and shift to lower temperature. In
addition to this, (TMO)/CNTs76 such as Fe2O3/CNTs, NiO/CNTs and Co3O4/CNTs
were investigated for thermal decomposition of AP and AP/HTPB composite
propellant and found that TMO/CNTs composite particles decreases high
decomposition temperature peak. Dixon et al77 have reported same findings on high
energy-density propellants containing nano-particles as burning rate catalyst.
Nanometer-sized CuO, Fe2O3 and CuO/Fe2O378 studied for thermal decomposition of
AP and concluded that CuO/Fe2O3 is better catalyst for decomposition of AP and
enhances burning rate of AP based composite propellant compared to basic
composition.
Individual metal oxide nano particles and their mixed oxide systems were
studied for thermal decomposition of AP such as nano-sized CuO, Co3O4 , CuCo2O4,79
Nd2O3, Cr2O3, NdCrO380
and it is found that mixed system demonstrated better
catalytic effect on decomposition of AP. In the same spirit, CdFe2O4, Cd nano
crystals81 and CdCo2O4 nanoparticles (CCNs) 82 were also studied for thermal
decomposition on AP, HTPB and composite solid propellant and found that
significant enhancement in burning rate of composite propellant.
Further, the perovskite-type oxides like LaMO3 (M = Fe, Co, Ni) 83 and
Orthorhombic structural perovskite NdCrO3 nanocrystals84 were investigated for
thermal decomposition of AP and found that effective catalytic behaviour on thermal
INTRODUCTION
25
decomposition of AP. Furthermore, LaCoO3 also enhances burning rate of composite
propellant compared to basic propellant.
The mixed oxide system such as FeTiO3 nanosheets, 85 zinc cobaltite
(ZnCo2O4) nanorods86were also studied for thermal decomposition of AP and findings
reveal the effective decomposition of AP. Also, the mixed transition metal oxides
(MTMO) nanoparticles of 3d series (NiCo2O4, CuCo2O4, and ZnCo2O4) are reported
to have effective influence on burning rate of AP-HTPB based composite propellant87.
One of the most studied and practically applicable mixed oxide system is
copper chromite in composite propellant formulations. Li, Wei and Cheng, Hua88
studied Cu-Cr-O nanocomposites in AP-HTPB based composite propellant and
observed that catalysts enhance burning rate as well as lowers the pressure exponent
significantly. They also found that Cu-Cr-O nanocomposites with a Cu/Cr molar ratio
of 0.7 exhibits the most stable combustion at all pressures. Patil et al89have studied
nano-CuO and CuCr2O4 on thermal decomposition AP and revealed that nano-copper
chromite (CuCr2O4) is most effective catalyst compared to nano-CuO. The nano-
crystals of CoxZn1-xCr2O4 (x = 0.7, 0.8, 0.9, 0.95, and 1)90 mixed oxide systems were
also studied on thermal decomposition of AP and found very effective.
Ferrite type mixed oxide systems such as nano CuFe2O491 nano cobalt ferrite
(CoFe2O4)92 and nano-MnFe2O4
93particles were studied on thermal decomposition of
AP. It was observed that, these ferrite type mixed oxides affect the thermal
decomposition of AP significantly.
Further to this, Gurdip Singh et al94 have also studied ferrite nanoparticles of
Mn, Co and Ni in detail on thermal decomposition of AP and composite solid
propellant. They found that these catalysts shift the decomposition of AP towards low
temperature and enhances burning rate. They also studied binary transition metal
ferrite (BTMF) nanocrystals of formula MFe2O4 (M = Cu, Co, Ni) 95 on thermal
decomposition of AP and revealed that these binary transition metal ferrite affect the
thermal decomposition temperature of AP. The nanocrystallites of mixed ternary
transition metal ferrite (MTTMF) 96a has been studied by same group on thermal
decomposition of AP and found that these compounds affect the thermal
decomposition significantly. Furthermore, thermal decomposition study of AP, HTPB
and composite solid propellants (CSPs) with quaternary ferrite nanoparticles (QFN)
reveal that burning rate of CSPs has been considerably enhanced.96b
INTRODUCTION
26
Liu et al97 have studied the effect of Ni/Co/Cu/Fe nano-composite oxides
(Ni/Co/Cu/Fe-NCOs) system on thermal decomposition of AP. They observed that
incorporation of these compounds in AP accelerates the thermal decomposition of AP.
1.11.4 Nano mixed transition metal hydroxide as ballistic modifier in composite
propellant
Zhang et al98 have studied the catalytic effect of Al (OH) 3.Cr(OH)3
nanoparticle on thermal decomposition of AP. They found that incorporation of this
catalyst shifts the high temperature decomposition of AP to lower temperature.
Similarly, Liu et al99 studied the catalytic effect of Cu-Co layered double hydroxide
(LDH) nano rods on thermal decomposition of AP, and results indicate that the
catalyst show higher catalytic activity compared to mechanical mixture of CuO and
Co2O3.
1.11.5 Application of nano iron oxide as ballistic modifiers
Iron Oxide having different shape and size such as nano ferric oxide,100
ultrafine α-Fe2O3 nanoparticles,101 α-Fe2O3 nanotube,102 smooth α-Fe2O3
nanotubes,103 nano α-Fe2O3104and CNT (carbon nano tube) supported Fe2O3
105were
prepared and evaluated for catalytic activity on thermal decomposition of ammonium
perchlorate. It is found that all shapes and size of iron oxide found to be active to
accelerate the thermal decomposition of AP. Further, nano rods and micro-
octahedrons of α-Fe2O3106 were also studied for thermal decomposition of AP. They
found that nano rods are more active to enhance the thermal decomposition of
ammonium perchlorate, in comparison to micro-octahedrons.
The effect of nano iron oxide on AP as well as AP-HTPB based composite
propellant has been carried out with respect to thermal analysis.107, 108 the results show
that nano iron oxide accelerates the thermal decomposition of AP-HTPB based
composite propellant. Fujimura et al109 have studied the effect of iron oxide particle
size and surface area on burning rate of AP-HTPB based composite propellant and
worked out a correlation between burning rate and particle size of iron oxide.
Furthermore, Fe2O3/AP nano composites having core-shell structures110were
studied for thermal decomposition of AP. The Fe2O3 nanoparticles in Fe2O3/AP nano
composites showed good catalytic effect on the thermal decomposition of AP. Along
with nanocomposites, energetic crystals with inclusion of nanoparticle such as nano
INTRODUCTION
27
sized iron (III) oxide-ammonium perchlorate system111 was prepared and studied and
findings reveal effective thermal decomposition of AP. Chen et al112 studied
monodispersed hematite α-Fe2O3 and magnetite Fe3O4 nanocrystals on thermal
decomposition of AP, where α-Fe2O3 was more effective on thermal decomposition of
AP compared to Fe3O4.
1.11.6 Application of nano copper oxide as ballistic modifiers
The different shapes of CuO such as nano rods, 113 Claw-like nanocrystals,114
shuttle-like - flower-like nanocrystals115 and nano/microspheres116 were studied for
their catalytic effect on thermal decomposition of AP. These additives are found to be
effective for the thermal decomposition of AP. Also, hierarchical Cu2O
nanostructures117 has been investigated for their effect on thermal decomposition of
AP. The study reveals that hierarchical Cu2O nanostructures has strong influence on
thermal decomposition of AP. Fu et al118 observed that incorporated nano composite
of CuO on mesoporous silica SBA-15 composite material in AP-HTPB based
composite propellant increases burning rate at the same time pressure exponent
decreases.
1.11.7 Application of nano cobalt oxide as ballistic modifiers
Different forms of Co3O4 like nano crystals, 119 octahedral, 120 nanoflakes121,
has been studied for their effect on thermal decomposition of AP and found very
effective catalyst. Some researchers122, 123 have evaluated graphite oxide (GO)-
supported Co3O4 nanoparticles and Co3O4/graphene oxide composites for catalytic
effect on thermal decomposition of AP. The graphite oxide (GO)-supported Co3O4
nanoparticles and Co3O4/graphene oxide composites were also found excellent in
lowering the decomposition temperature of AP.
1.11.8 Application of nano manganese oxide as ballistic modifiers
MnOOH (Manganese Oxohydroxide) nanocrystals 124 dispersed on graphene
and nano Mn3O4-graphene (Mn3O4-GR) hybrids125 were studied for thermal
decomposition of AP. These catalysts are found to be very effective in thermal
decomposition of AP. Chandru et al126 evaluated the mesoporous β-MnO2 on thermal
decomposition of AP and as ballistic modifier in AP-based composition. The findings
INTRODUCTION
28
reveal that the mesoporous β-MnO2 is excellent catalyst for decomposition of AP and
very good ballistic modifier for AP-based composite propellant.
1.11.9 Application of nano transition metal oxides (TMOs) as ballistic modifiers
in HTPB/AP/Al based composition
Fuente et al127 has demonstrated the enhancement in performances of
composite propellant by incorporating CuO nano-powder as burning rate catalyst
compared to micron sized CuO. They observed that composite propellant with nano-
structured CuO yields high stable burning rates over a broad pressure range compared
to composite propellants as CuO micro particles are less stable due to over sensitivity
to pressure variations. Further, they also noted that incorporation of CuO
nanoparticles in formulations of these energetic materials also improves their
combustion and thermal properties. The results indicate the advantages using these
nanoparticles as additive for solid rocket propulsion applications.
Lu et al128 have studied mainly the burning characteristics of AP/Al/HTPB
composite solid propellant containing nano-sized ferric oxide (Fe2O3). They used the
dispersed technique to prepare propellant samples with ferric oxide (micron-sized /
nano-sized) powder. The SEM technique was used to observe the dispersion effect of
ferric oxide powder in the propellant samples. They also conducted pull-testing
machine to evaluate the mechanical properties and concluded that nano-sized ferric
oxide powder reduces thermal decomposition temperature of AP and enhances the
burning rate of AP/Al/HTPB composite solid propellant.
Manship et al129 have developed high burning rate composition by
incorporating varying levels of nano-aluminium, nano-iron oxide, iron complex of the
energetic ligand bistetrazolamine in HTPB based propellants and dicyclopentadiene-
based propellants. They observed that nano-additives have a significant effect on
propellant burning rate. The high-burning rate of 4.62 cm/s at 6.9 MPa was obtained
for dicyclopentadiene-based propellant that contains nano and micron aluminium
blend, micron-sized iron oxide, and ammonium perchlorate in a 3:1 (20:200 µm) fine-
to-coarse ratio while in case of HTPB based propellant low burning rate is observed.
INTRODUCTION
29
1.12 LIMITATION OF THE EARLIER STUDIES AND OBJECTIV ES OF
THESIS
The burning rate of propellant formulations is greatly affected by the use of
smaller particle size of the catalyst. Smaller particle creates larger interfacial area and
increase number of atoms or molecules at the particle interface which in turns
enhances catalytic activity. Application of nano sized catalyst for accelerated
decomposition of the AP has been reported previously, which is the main ingredient
of composite propellant. Accelerated decomposition of ammonium perchlorate
enhances burning rate of composite propellant formulation. The detailed literature
survey reveals that most of the studies reported using nano sized burning rate
modifiers/ nano sized TMOs are based on the thermal decomposition of ammonium
perchlorate and few studies on HTPB/AP composite propellant without aluminium
powder. However, few studies have also been reported using nano sized TMOs on
HTPB/AP/Al composition concentrating on thermal and ballistic properties.
Literature also reveal that there is no systematic study has been reported covering
with effect of nano sized TMOs on AP and Binder as well as mechanical, thermal and
ballistic properties of HTPB/AP/Al based propellant composition. Therefore, in order
to understand the effect of nano TMOs in aluminized composite propellant
formulations, different nano sized TMOs and micron sized TMOs were incorporated
and evaluated for their effect on mechanical, thermal and ballistic properties in detail.
In view of above, the present work entitled “Studies on mechanical, thermal
and ballistic properties of composite propellant formulations using nanoparticles
of different transition metal oxides” was undertaken for systematic study on effect
of nanoparticles of different transition metal oxides on HTPB/AP/Al based composite
propellant formulations for their mechanical, thermal and ballistic properties.
1.13 THE SCOPE OF PRESENT RESEARCH WORK INCLUDES
• Preparation of nano-Fe3O4 by chemical reduction method and its characterization
for particle size, purity and surface area.
• Study of nano-Fe3O4 in composite propellant formulation in comparison to nano-
Fe2O3.
• Study of nano-CuO and micron sized CuO in composite propellant formulation.
• Study of nano-Cr2O3 and micron sized Cr2O3 in composite propellant formulation.
INTRODUCTION
30
• Study of nano-Co3O4 and micron sized Co3O4 in composite propellant formulation.
• Study of nano-MnO2 and micron sized MnO2 in composite propellant formulation
• Evaluation of following properties-
1. Mechanical properties – It provides structural integrity to the system.
The parameters evaluated are-
a) Tensile strength.
b) Elastic Modulus.
c) Elongation, %.
2. Thermal properties – It provides thermal stability of system at
different environmental conditions.
3. Ballistic properties – It provides performance of the system. It
basically covers density, cal-val, burning rate and pressure exponent (n).
INTRODUCTION
31
1.14 REFERENCES:
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INTRODUCTION
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51. Shinde, P. D.; Mehilal; Salunke, R. B.; Agrawal, J. P, Some transition metal
salts of 4,6-dinitrobenzofuroxan: Synthesis, characterization and evaluation of
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52. Saravanakumar, D.; Sengottuvelan, N.; Narayanan, V.; Kandaswamy, M.;
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60. Sui, J.; Zhang, C.; Li, . Yu, Z.; Cai, W., Microwave absorption and catalytic
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62. Shi, X.Q.; Jiang, X. H.; Lu, L.; Yang, X.J.; Wang, X., Synthesis and
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66. Liu, L.; Li, F.; Tan, L.; Ming, Li; Yi, Y., Effects of nanometer Ni, Cu, Al and
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70. Singh, S.; Srivastava, P.; Singh, G., Synthesis, characterization of Co-Ni-Cu
trimetallic alloy nanocrystals and their catalytic properties, Part – 91, Journal of
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71. Dubey, R.; Chawla, M.; Siril, P. F.; Singh, G., Bi-metallic nanocomposites of
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72. Singh, G.; Kapoor, I. P. S.; Dubey, S.; Siril, P. F., Preparation, characterization
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Conference Proceedings, 1(1), 11-17, 2009
73. Kapoor, I. P. S.; Srivastava, P.; Singh, G., Nanocrystalline Transition Metal
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74. Zhou, Z.; Tian, S.; Zeng, D.; Tang, G.; Xie, C., MOX (M = Zn, Co, Fe)/AP
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perchlorate Journal of Alloys and Compounds, 513, 213-219, 2012
75. Ma, Z.; Li, F.; Chen, A., Preparation and thermal decomposition behaviour of
TMOs/AP composite nanoparticles, Nanoscience, 11(2), 142-145, 2006
76. Liu, J.; Wang, Z.; Jiang, W.; Liu, Y.; Li, F., Effects of nano TMO/CNTs
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80. Jiang, X.; Zou, M.; Wu, X.; Lu, L.; Chuyko, S. V.; Wang, Xin, Study on the
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HTPB and composite solid propellants, Part: 79, Thermochimica Acta, 511(1-
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82. Singh, S.; Srivastava, P.; Kapoor, I.P. S.; Singh, G., Synthesis, characterisation
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83. Wang, Y.; Yang, X.; Lu, L.; Wang, X., Experimental study on preparation of
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84. Yu, Z.; Sun, Y.; Wei, W.; Lu, L.; Wang, X., Preparation of NdCrO3
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85. Guan, X. F.; Zheng, J.; Zhao, M, L.; Li, L.P.; Li, G. S., Synthesis of FeTiO3
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88. Li, W.; Cheng, H., Cu-Cr-O nanocomposites: Synthesis and characterization as
catalysts for solid state propellants, Solid State Sciences, 9(8), 750-755, 2007
89. Patil, P. R.; Krishnamurthy, V. N.; Joshi, S.S., Effect of nano-copper oxide and
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97. Liu, H. B.; Huang, Z. Y.; Guo, B. Z.; Jiao, Q.Z., Preparation of hydrotalcites
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99. Liu, H.; Jiao, Q.; Zhao, Y.; Li, H.; Sun, C.; Li, X., Mixed oxides derived from
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100. Rajeev, R.; Suraj, S.; Catherine, K. B.; Ninan, K. N., Synthesis of nano grade α-
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110. Ma, Z.; Wu, R.; Song, J.; Li, C.; Chen, R.; Zhang, L., Preparation and
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120. Zhou, H.; Lv, B.; Wu, D.; Xu, Y., Synthesis and properties of octahedral Co3O4
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