FA・Robotic Automation Products Application Examples · Expansion Locating Pin High-Accuracy...

Factory Automation Products

FOR INJECTION MOLDING MACHINES

FOR PRESS MACHINES FOR DIECAST MACHINES

QUICK DIE CHANGE SYSTEMS

QUICK MOLD CHANGE SYSTEMS

DIECAST CLAMPING SYSTEMS

MACHINE TOOL RELATED PRODUCTS

KOSMEK WORK CLAMPING SYSTEMS

Product Line-upWe have various types of hydraulic and pneumatic products. Please let us know your requirements, and we will make it happen.

For further information of each product, please refer to

"FA・Robotic Automation Products Complete Catalog".

Please contact us or request it from our website.

FA・Robotic Automation Products

Complete Catalog

Catalog No. FA0020□-□-GB

Robotic Hand ChangerTool Change for Robot Standardization

Robotic HandWorkpiece・Pallet Transfer

Clamp・Work SupportFor Workpiece Fixing Jig

Expansion Locating PinHigh-Accuracy Locating

Auto CouplerAir・Fluid Supply to Pallet

Location ClampHigh-Accuracy Pallet Change・Setup Time Reduction

Location ClampHigh-Accuracy Pallet Change/Setup Time Reduction

Application Examples

Kosmek Products for Automation and Setup Improvement in Every Process

For More Automation SolutionsKosmek Products for Automation and Setup Improvement in Every Process

For More Automation Solutions

▶ http://www.kosmek.com/

CAT.NO. SBR-FA0002-04-GBPrinted in Japan

KOSMEK (USA) LTD.650 Springer Drive, Lombard, IL 60148 USA

1-5, 2-chome, Murotani, Nishi-ku, Kobe-city, Hyogo, Japan 651-2241

TEL. +1-630-620-7650 FAX. +1-630-620-9015

FAX. +43-463-287587-20

United States of AmericaSUBSIDIARY

KOSMEK USA Mexico Office

TEL. +52-442-161-2347

MEXICOREPRESENTATIVE OFFICE

KOSMEK Thailand Representation Office67 Soi 58, RAMA 9 Rd., Suanluang, Suanluang, Bangkok 10250, Thailand

THAILANDREPRESENTATIVE OFFICE

KOSMEK EUROPE GmbH Schleppeplatz 2 9020 Klagenfurt am Wörthersee AustriaTEL. +43-463-287587

EUROPESUBSIDIARY

TEL.+91-9880561695

KOSMEK LTD. - INDIAF 203, Level-2, First Floor, Prestige Center Point, Cunningham Road, Bangalore -560052 India

INDIABRANCH OFFICE

TEL.+81-78-991-5162 FAX.+81-78-991-8787

■ For Further Information on Unlisted Specifications and Sizes, Please call us.■ Specifications in this Leaflet are Subject to Change without Notice.

2016/4 First 2Ry2019/6 4th 2Ry

HEAD OFFICE

FAX. +66-2-300-5133TEL. +66-2-300-5132

KOSMEK LTD.

Av. Santa Fe #103 int 59 Col. Santa Fe Juriquilla C.P. 76230 Queretaro, Qro Mexico

KOSMEK Production MapRobotic Hand Changer Transfer

Robotic Hand ChangerP.11

Robotic Hand

(High Accuracy Locating/Compact Clamp, etc.)Automation Products

Tool Change

LocatingClamp

CouplerSupport / Back UpSupport / Back Up

KOSMEK Production MapRobotic Hand Changer Transfer

Robotic Hand ChangerP.11

Robotic Hand

(High Accuracy Locating/Compact Clamp, etc.)Automation Products

Tool Change

LocatingClamp

CouplerSupport / Back UpSupport / Back Up

Strong to "bend" and "torsion" with high rigidity obtained

by non-backlash function. Also, high strength material

is used in all the contact part of the master and the tool

so that it ensures high durability and 3μm (5μm※)

repeatability even after 1 million cycles.

Even with long tools or hands, fluctuation of the edge

is extremely small. It secures high-accuracy processing

even after changing tools.

Secures the Aimed PositionWhen Connected, Locating Repeatability is 3 μm

Uncomparably High andRigidity Durability24-Hour Continuous Operation is Possible

Robotic Hand Changer with Zero BacklashThe World's Only

model SWR

Payload：0.5kg ~ 360kg

Detaching Function

KOSMEK Exclusive Non-Backlash Mechanism

Before Connecting When Connected

No Continuity Failure of Electrode

Sharp Decline of Moment Stop

Continuity Failure of Electrode

Frequent Moment Stop

Noise and Continuity Failure due to Friction of Contact Probe

Backlash of a Tool Changer Causes Electrode Errors

Backlash (Gap)

Kosmek Hand Changer with No Backlash Prevents Electrode Errors

Zero-Backlash Connection with Dual Contact

No Noise

Zero Backlash

Long Tool

・ Resin Connector

・ Solder Terminal

・ Solder Terminal with Cable

・ Waterproof Electrode (Simple Waterproof)

Only when connected：Equivalent to IP54

・ D-sub Connector

・ Circular Connector (Connector Based on JIS C 5432)

・ Power Transmission Option (Connector Based on MIL-DTL-5015)

・ Compact Electric Power Transmission (Ability to Transmit AC/DC200V 5A)

・ High Current Transmission Option (Connector Based on MIL-DTL-5015)

・ Compact Waterproof Electrode (Noncontact Waterproof) IP67

・ Waterproof Electrode (Noncontact Waterproof) IP67

・ Air Joint (3 Port・Resin Connector/Solder Terminal Extensible Option)

・ Air Joint (2 Port Option)

Sudden Acceleration/Sudden Stop

ScrewTighteningScrewTightening

※ Only SWR0010 (0.5kg~1kg payload model) has repeatability of 5μm.

A Variety of Electrode/Air Joint Options

Strong to "bend" and "torsion" with high rigidity obtained

by non-backlash function. Also, high strength material

is used in all the contact part of the master and the tool

so that it ensures high durability and 3μm (5μm※)

repeatability even after 1 million cycles.

Even with long tools or hands, fluctuation of the edge

is extremely small. It secures high-accuracy processing

even after changing tools.

Secures the Aimed PositionWhen Connected, Locating Repeatability is 3 μm

Uncomparably High andRigidity Durability24-Hour Continuous Operation is Possible

Robotic Hand Changer with Zero BacklashThe World's Only

model SWR

Payload：0.5kg ~ 360kg

Detaching Function

KOSMEK Exclusive Non-Backlash Mechanism

Before Connecting When Connected

No Continuity Failure of Electrode

Sharp Decline of Moment Stop

Continuity Failure of Electrode

Frequent Moment Stop

Noise and Continuity Failure due to Friction of Contact Probe

Backlash of a Tool Changer Causes Electrode Errors

Backlash (Gap)

Kosmek Hand Changer with No Backlash Prevents Electrode Errors

Zero-Backlash Connection with Dual Contact

No Noise

Zero Backlash

Long Tool

・ Resin Connector

・ Solder Terminal

・ Solder Terminal with Cable

・ Waterproof Electrode (Simple Waterproof)

Only when connected：Equivalent to IP54

・ D-sub Connector

・ Circular Connector (Connector Based on JIS C 5432)

・ Power Transmission Option (Connector Based on MIL-DTL-5015)

・ Compact Electric Power Transmission (Ability to Transmit AC/DC200V 5A)

・ High Current Transmission Option (Connector Based on MIL-DTL-5015)

・ Compact Waterproof Electrode (Noncontact Waterproof) IP67

・ Waterproof Electrode (Noncontact Waterproof) IP67

・ Air Joint (2 Port Option)

Sudden Acceleration/Sudden Stop

ScrewTighteningScrewTightening

A Variety of Electrode/Air Joint Options

Advantages of Robotic Hand Changer in Assembly

Robotic Hand Changer Application Examples

Transfer ToolTransfer Tool

Welding ToolWelding Tool

Inspection Tool(Camera)

Screw Tightening ToolScrew Tightening Tool

Deburring Tool

Change the Transfer Hand and Deburring Toolwith High Rigidity

Strong to "bend" and "torsion" with high rigidity.

It ensures stable production even with offset transfer hand or heavy load deburring.

Withstands Heavy Load with Non-Backlash Function

General Tool Changer

The changer has no backlash so it is highly

rigid and strong to torsion. This allows for

no fluctuation on tools.

It also withstands high load

of casting deburring.

Due to backlash, a tool changer is weak to

torsion and can be broken if high load is

applied when deburring surface R which

has large contact area.

Low Load High LoadContact area of surface R is large and receives high load.

Workpiece

Deburring Tool

Hand ChangeHand Change

Workpiece

WorkpieceBy clamping workpiece with Hole Clamp (model SWE), every workpiece surface is accessible.

Deburring

Workpiece Transfer Tool

Model SWE

Kosmek Robotic Hand Changer

Backlash on Changer Part No Backlash on Changer Part

Workpiece

When Installing Multiple Tools on One Hand

Interference

When Installing Robotic Hand ChangerWhen Installing Robotic Hand Changer

Hand with Multiple Tools

Frequent

Complicated

Interference

TeachingTeaching

Robot SizeRobot Size

Interference Rare

Simple

Interference

TeachingTeaching

Advantages of Robotic Hand Changer in Assembly

Transfer ToolTransfer Tool

Welding ToolWelding Tool

Inspection Tool(Camera)

Screw Tightening ToolScrew Tightening Tool

Deburring Tool

Change the Transfer Hand and Deburring Toolwith High Rigidity

Strong to "bend" and "torsion" with high rigidity.

It ensures stable production even with offset transfer hand or heavy load deburring.

Withstands Heavy Load with Non-Backlash Function

General Tool Changer

The changer has no backlash so it is highly

rigid and strong to torsion. This allows for

no fluctuation on tools.

It also withstands high load

of casting deburring.

Due to backlash, a tool changer is weak to

torsion and can be broken if high load is

applied when deburring surface R which

has large contact area.

Low Load High LoadContact area of surface R is large and receives high load.

Workpiece

Deburring Tool

Hand ChangeHand Change

Workpiece

WorkpieceBy clamping workpiece with Hole Clamp (model SWE), every workpiece surface is accessible.

Deburring

Workpiece Transfer Tool

Model SWE

Kosmek Robotic Hand Changer

Workpiece

Interference

When Installing Robotic Hand ChangerWhen Installing Robotic Hand Changer

Hand with Multiple Tools

Frequent

Complicated

Interference

TeachingTeaching

Interference Rare

Simple

Interference

TeachingTeaching

Exclusive non-backlash function is strong to torque and overcomes disadvantages

of tool changers. 3μm (5μm※) repeatability allows for highly reliable operation

without fluctuation of the bit edge.

Changing only the bit part enables sharing the motor part. ※Custom-Made Rodless Hollow Option

Transfer Hand

Change the Transfer Hand and Screw Tightening Tool with High Rigidity

Strong to Torque and Not Damaged by Impact Load

Twisting Moment

Displacement

ScrewTightening

Displacement (μm)

Moment (N・m)0 2 4 6 8 10

Backlash

Moment and Displacement (Equivalent to 5kg Payload)

KOSMEK Company A

※Custom-MadeChanger

Motor is shared.

Screw Tightening Tool

Transfer → Inspection → DeburringOne robot performs multiple operations.

Locating the workpiece side and the tool side with high-accuracy repeatability minimizes errors among processes.

This allows for process integration.

Transfer to Inspection Process

High-Accuracy Locating with

Expansion Locating Pin

Hand Change to the Gauge Tool

for Dimension Inspection

of the Spline Part

Hand Change to the Hand with

Hole Clamp (※ Refer to P.17)

for Deburring Process

3μm Locating Repeatability to Integrate Various Processes

Loading/Unloading (Released)

Clearance

Locating (Locked)Loading/Unloading Locating

Fixed Pin Expansion Locating Pin

Easy to Load/UnloadZero Clearance and High Accuracy

Difficult to Load/UnloadSome Clearance

Hole Clamp

Gauge Tool

Model VWM

Large Clearance Zero Clearance

Exclusive non-backlash function is strong to torque and overcomes disadvantages

of tool changers. 3μm (5μm※) repeatability allows for highly reliable operation

without fluctuation of the bit edge.

Changing only the bit part enables sharing the motor part. ※Custom-Made Rodless Hollow Option

Transfer Hand

Change the Transfer Hand and Screw Tightening Tool with High Rigidity

Strong to Torque and Not Damaged by Impact Load

Twisting Moment

Displacement

ScrewTightening

Displacement (μm)

Moment (N・m)0 2 4 6 8 10

Backlash

Moment and Displacement (Equivalent to 5kg Payload)

KOSMEK Company A

※Custom-MadeChanger

Motor is shared.

Screw Tightening Tool

Transfer → Inspection → DeburringOne robot performs multiple operations.

Locating the workpiece side and the tool side with high-accuracy repeatability minimizes errors among processes.

This allows for process integration.

Transfer to Inspection Process

High-Accuracy Locating with

Hand Change to the Gauge Tool

for Dimension Inspection

of the Spline Part

Hand Change to the Hand with

Hole Clamp (※ Refer to P.17)

for Deburring Process

3μm Locating Repeatability to Integrate Various Processes

Loading/Unloading (Released)

Clearance

Locating (Locked)Loading/Unloading Locating

Fixed Pin Expansion Locating Pin

Easy to Load/UnloadZero Clearance and High Accuracy

Difficult to Load/UnloadSome Clearance

Hole Clamp

Gauge Tool

Model VWM

Large Clearance Zero Clearance

Even when changing longer torches, fluctuation on the tip is extremely small due to

3μm (5μm※) repeatability. This enables stable quality and appearance of products.

High-Accuracy Change of Welding Torches

High-Accuracy Change of Transfer Arms

High-Accuracy and Compact Pallet Change

For Highly Versatile Humanoid Robot

WorkpieceWorkpiece

The arm has to be changed when the product changes.

SWRLonger Arm

Press Machine

Transfers a workpieceto the next process.

Product Transfer Arm

Locates and clamps a small pallet such as electronic component within

a more compact space. Locating error between processes can be

minimized by 3μm (5μm※) repeatability.

Locates and Clamps Simultaneously with One Unit

When adjusting position with camera corrector installed not on the tool

side but on the robot side, accuracy of the changer affects the displacement

amount of the tool end. Kosmek tool changer has high locating accuracy

and this allows minimal error of camera corrector.

Highly versatile humanoid robot requires multiple hands, and tool

change is essential. Kosmek robotic hand changer ensures its lightness,

high accuracy, high rigidity, and longer operational life.

Suitable for Tool Changer with Camera Corrector

3kg-Payload Robotic Hand Changer (Full Scale)

Fluctuation on the Tip

Suction Pad

Minimal Fluctuation

Some Clearance(Backlash)

General Tool Changer Kosmek Robotic Hand Changer

No Backlash

Prevents errors on attaching and detaching products.

Minimal Fluctuation on the Tip

Assembly

Inspection

Pallet Setup

Holding Force：500N (at 0.5MPa)

Even when changing longer torches, fluctuation on the tip is extremely small due to

3μm (5μm※) repeatability. This enables stable quality and appearance of products.

High-Accuracy Change of Welding Torches

High-Accuracy Change of Transfer Arms

High-Accuracy and Compact Pallet Change

For Highly Versatile Humanoid Robot

WorkpieceWorkpiece

The arm has to be changed when the product changes.

SWRLonger Arm

Press Machine

Transfers a workpieceto the next process.

Product Transfer Arm

Locates and clamps a small pallet such as electronic component within

a more compact space. Locating error between processes can be

minimized by 3μm (5μm※) repeatability.

Locates and Clamps Simultaneously with One Unit

When adjusting position with camera corrector installed not on the tool

side but on the robot side, accuracy of the changer affects the displacement

amount of the tool end. Kosmek tool changer has high locating accuracy

and this allows minimal error of camera corrector.

Highly versatile humanoid robot requires multiple hands, and tool

change is essential. Kosmek robotic hand changer ensures its lightness,

high accuracy, high rigidity, and longer operational life.

Suitable for Tool Changer with Camera Corrector

3kg-Payload Robotic Hand Changer (Full Scale)

Fluctuation on the Tip

Suction Pad

Minimal Fluctuation

Some Clearance(Backlash)

General Tool Changer Kosmek Robotic Hand Changer

No Backlash

Prevents errors on attaching and detaching products.

Minimal Fluctuation on the Tip

Assembly

Inspection

Pallet Setup

Holding Force：500N (at 0.5MPa)

External Chuck

Internal Chuck：FA Pneumatic Hole Clamp

External Chuck Series

Robotic Hand SeriesLight・Compact

Gripper expands and pul ls workpiece in.

FA Pneumatic Hole Clamp

Light Body with Selectable Functions：Locating and Floating

Workpiece Diameter φ6～φ14 in 0.5mm increments.

Self-Lock Function with Spring

Can be used in machine tools. Gripper expands and pulls workpiece in.

High-Power Pneumatic Hole Clamp

High Power with Foreign Substance Prevention for Machine Tools, etc.

Secures/Transfers a pallet and prevents falling off with steel balls.

Model WKABal l Lock Cyl inder

Powerful, Light and Compact

Pul l-Out Load Capacity (Holding Force)：50N / 70N / 100N

andCompact LightChucking Inside of Workpiece Holes Allows for

andZero Interference Minimum SetupChucking Inside of Workpiece Holes Allows for

Larger Space Smaller Space

Interferes with the hand when holding a workpiece. 5 Faces Accessible with No Interference

Loading/Lifting Hand with Parallel Hand/Linear Cylinder Hole Clamp is Compact and Light with Powerful Gripping Force

Reduce theHand Weight

NoInterference

Model WKH FA Pneumatic Hole Clamp

Advantages of FA Pneumatic Hole Clamp

Kosmek Exclusive Internal Chuck Series

Model WKH

Model SWE

Applications

Parallel Gripper Three-Jaw Chuck Two-Jaw ChuckParallel Gripper

Air Lock Air Release

Compact Body with High Gripping Force

Robotic Hands

Highly Versatile Robotic Hands for Various Usage

Model WPH Model WPP Model WPQ

Model WPS / WPA WPH / WPP / WPQ

Model WPAHigh-Power Parallel Gripper

Model WPS

Spring Lock Air Release

External Chuck

Internal Chuck：FA Pneumatic Hole Clamp

External Chuck Series

Robotic Hand SeriesLight・Compact

Gripper expands and pul ls workpiece in.

FA Pneumatic Hole Clamp

Light Body with Selectable Functions：Locating and Floating

Can be used in machine tools. Gripper expands and pulls workpiece in.

High-Power Pneumatic Hole Clamp

High Power with Foreign Substance Prevention for Machine Tools, etc.

Secures/Transfers a pallet and prevents falling off with steel balls.

Model WKABal l Lock Cyl inder

Powerful, Light and Compact

Pul l-Out Load Capacity (Holding Force)：50N / 70N / 100N

andCompact LightChucking Inside of Workpiece Holes Allows for

andZero Interference Minimum SetupChucking Inside of Workpiece Holes Allows for

Larger Space Smaller Space

Interferes with the hand when holding a workpiece. 5 Faces Accessible with No Interference

Loading/Lifting Hand with Parallel Hand/Linear Cylinder Hole Clamp is Compact and Light with Powerful Gripping Force

Reduce theHand Weight

NoInterference

Model WKH FA Pneumatic Hole Clamp

Advantages of FA Pneumatic Hole Clamp

Kosmek Exclusive Internal Chuck Series

Model WKH

Model SWE

Applications

Parallel Gripper Three-Jaw Chuck Two-Jaw ChuckParallel Gripper

Compact Body with High Gripping Force

Robotic Hands

Highly Versatile Robotic Hands for Various Usage

Model WPH Model WPP Model WPQ

Model WPS / WPA WPH / WPP / WPQ

Model WPAHigh-Power Parallel Gripper

Model WPS

Spring Lock Air Release

Ball Lock Cylinder

Transfers a workpiece to the next process.

Attaching/Detaching Pallet

Pallet

Low Suction Force

Limited Speed Powerful・Light・Compact with Mechanical Lock

Single Circuit for Positive Pressure Only

Current Method Ball Lock CylinderSuctionPad

Suction Pad has critical weight limits and speed limits

due to low suction force. Also, the suction force is

affected by the roughness of surface and is decreased

due to deterioration and friction.

Requires Hole Machining

Optional Bush

Optional bush simplifies hole machining.

Transfer (Lock)Load/Unload (Release)

Ball Lock Cylinder

Ball Lock Cylinder changes only the bit part of nut runner. The nut runner part is shared.

Keeps it horizontal even with offset hand.

Prevents error at changer attaching/detaching.

The hand placed on the hook is inclined and

causes frequent errors when attaching/detaching.

Hook-Type Stand

Ball Lock CylinderOffset Hand

Unstable

Model WKA Ball Lock Cyl inder

Ball Lock Cylinder

Strong to Load of Thrust DirectionAble to Transfer in Minimum Distance

For Faster and More Accurate Pallet Transfer

For More Compact Tool Stockerand More Reliable Hand Change

(Ex.) Backlash Prevention with O-ring※O-ring is not included.

Ball Lock Cylinder

Bit Change of Nut RunnerModel WKA

Robotic Hand Application Examples

Bal l Lock Cyl inder

Ball Lock Cylinder

Transfers a workpiece to the next process.

Attaching/Detaching Pallet

Pallet

Low Suction Force

Limited Speed Powerful・Light・Compact with Mechanical Lock

Single Circuit for Positive Pressure Only

Current Method Ball Lock CylinderSuctionPad

Suction Pad has critical weight limits and speed limits

due to low suction force. Also, the suction force is

affected by the roughness of surface and is decreased

due to deterioration and friction.

Requires Hole Machining

Optional Bush

Optional bush simplifies hole machining.

Transfer (Lock)Load/Unload (Release)

Ball Lock Cylinder

Ball Lock Cylinder changes only the bit part of nut runner. The nut runner part is shared.

Keeps it horizontal even with offset hand.

Prevents error at changer attaching/detaching.

The hand placed on the hook is inclined and

causes frequent errors when attaching/detaching.

Hook-Type Stand

Ball Lock CylinderOffset Hand

Unstable

Ball Lock Cylinder

Strong to Load of Thrust DirectionAble to Transfer in Minimum Distance

For Faster and More Accurate Pallet Transfer

For More Compact Tool Stockerand More Reliable Hand Change

(Ex.) Backlash Prevention with O-ring※O-ring is not included.

Ball Lock Cylinder

Bit Change of Nut RunnerModel WKA

Bal l Lock Cyl inder

Expansion Locating Pin has high accuracy locating (repeatability：3μm) suitable for assembly of

small electronic components (motor parts, camera module, etc.) which are about the size of the

tip of the finger. This allows for more compact applications.

High-Accuracy Locating Prevents Assembly Errors of Small Components

Clamps the inner diameter of workpiece hole and locates with high accuracy (locating repeatability 3μm).

Allows for compact applications and improves accuracy of inspection and assembly.

Suitable for Workpiece Image Inspection

After checking the position by camera,keeps the proper position to install it.

Current Method Expansion Locating Pin

Heavy・Large・Low Accuracy

Thin lever tip is not suitable for smaller diameter hole.

Low rigidity of the gripper tip has low durability.

Light・Compact・High Accuracy

Easy to Control with Spring Lock・Air Release

Current Method FA Pneumatic Hole Clamp

Clamping part interferes with outer inspection or approach.

No interference on outer surface and suitable for inspection, etc.

Small Stroke with High Operation Speed

When LockedWhen Released

Model VRA/VRC Expansion Locating Pin

For Internal Chuck of Smaller Holes

For Internal Chucking and LocatingModel VRA/VRC

Model WKHLarger Space Smaller Space

Loading/Lifting Hand with Parallel Hand/Linear Cylinder Compact and Light with Powerful Gripping Force

Workpiece Hole Diameter：φ6 ~φ14

From Light to Heavy Workpieces

For Light Workpieces with Small Diameter Holes

For Workpieces which Require Locating Accuracy

Model VWM

Expansion Locating Pin has high accuracy locating (repeatability：3μm) suitable for assembly of

small electronic components (motor parts, camera module, etc.) which are about the size of the

tip of the finger. This allows for more compact applications.

High-Accuracy Locating Prevents Assembly Errors of Small Components

Clamps the inner diameter of workpiece hole and locates with high accuracy (locating repeatability 3μm).

Allows for compact applications and improves accuracy of inspection and assembly.

Suitable for Workpiece Image Inspection

After checking the position by camera,keeps the proper position to install it.

Thin lever tip is not suitable for smaller diameter hole.

Low rigidity of the gripper tip has low durability.

Easy to Control with Spring Lock・Air Release

Current Method FA Pneumatic Hole Clamp

Clamping part interferes with outer inspection or approach.

No interference on outer surface and suitable for inspection, etc.

When LockedWhen Released

Model VRA/VRC Expansion Locating Pin

For Internal Chuck of Smaller Holes

For Internal Chucking and LocatingModel VRA/VRC

Model WKHLarger Space Smaller Space

Loading/Lifting Hand with Parallel Hand/Linear Cylinder Compact and Light with Powerful Gripping Force

From Light to Heavy Workpieces

For Light Workpieces with Small Diameter Holes

For Workpieces which Require Locating Accuracy

Model VWM

Reducing the weight of the hand speeds up the robot and

maximizes utilization of its payload leading to downsizing

of the robot size.

Save Energy with Light Hands

Current Method High-Power Pneumatic Hole Clamp as Transfer Hand

Transfer the Heavy Workpiece with Light Hands 5 Faces Accessible with No Interference

Deburring

Compact and high-power clamp cylinder with exclusive mechanical locking structure.

Internal self-locking holds workpiece even when air supply is stopped.

Introduced for Irregular Shaped Workpiece Transfer Hand

Compact and High-Power Clamp with Self-Locking Function

Automobile Component

LinearCylinder

Heavy・Large Light・Compact・High Accuracy

Self-lock function ensures safety.

Reduce the Hand Weight

Larger Space Smaller Space Gripper expands and pulls workpiece in.

Even at zero pressure, it will stay locked with

internal spring and prevent workpiece falls.

Clamping Force at 0MPa : kN0.25

ClampingForce kN2 (Air Pressure：0.45 MPa)

Heavy Workpiece Heavy WorkpieceHeavy Workpiece Heavy Workpiece

Current Method High-Power Pneumatic ClampGeneralAir Cylinder

Heavy・Large Light・Compact・Powerful

Reduce the Loads to Transfer Equipment

Exerts Equivalent Clamping Force with Mechanical Lock

About 10% ReducedFixture Weight

※ Reference when the size of the workpiece is 300×260.

Model SWE High-Power Pneumatic Hole Clamp

Light and Compact Transfer Handfor Heavy Workpieces

Model WCE High-Power Pneumatic Link Clamp

Light and Compact Transfer Handfor Irregular Shaped Workpieces

Air Blow

The air blow function

cleans the product itself

and a workpiece hole.

Reducing the weight of the hand speeds up the robot and

maximizes utilization of its payload leading to downsizing

of the robot size.

Save Energy with Light Hands

Current Method High-Power Pneumatic Hole Clamp as Transfer Hand

Transfer the Heavy Workpiece with Light Hands 5 Faces Accessible with No Interference

Deburring

Compact and high-power clamp cylinder with exclusive mechanical locking structure.

Internal self-locking holds workpiece even when air supply is stopped.

Introduced for Irregular Shaped Workpiece Transfer Hand

Compact and High-Power Clamp with Self-Locking Function

Automobile Component

LinearCylinder

Heavy・Large Light・Compact・High Accuracy

Self-lock function ensures safety.

Reduce the Hand Weight

Larger Space Smaller Space Gripper expands and pulls workpiece in.

Even at zero pressure, it will stay locked with

internal spring and prevent workpiece falls.

Clamping Force at 0MPa : kN0.25

ClampingForce kN2 (Air Pressure：0.45 MPa)

Heavy Workpiece Heavy WorkpieceHeavy Workpiece Heavy Workpiece

Current Method High-Power Pneumatic ClampGeneralAir Cylinder

Heavy・Large Light・Compact・Powerful

Reduce the Loads to Transfer Equipment

Exerts Equivalent Clamping Force with Mechanical Lock

About 10% ReducedFixture Weight

※ Reference when the size of the workpiece is 300×260.

Model SWE High-Power Pneumatic Hole Clamp

Light and Compact Transfer Handfor Heavy Workpieces

Model WCE High-Power Pneumatic Link Clamp

Light and Compact Transfer Handfor Irregular Shaped Workpieces

Air Blow

The air blow function

cleans the product itself

and a workpiece hole.

Automation ProductsFor More Automation Solutions

Instant Change of Workpiece・Pallet Powerful Support for Unstable Parts

High-Accuracy Locating of Workpiece・Pallet

Zero Clearance with High-Accuracy Locating PinWorkpiece Hole Diameter：φ3 ～φ20

Locating Repeatability 3μm Locating Repeatability 3μm Locating Repeatability 5μm

Clean and Powerful Clamping with Air Pressure・Mechanical Lock

Auto Coupler to Supply Positive・Negative Pressure

Swing Clamp

High-Power Pneumatic Work Support (Standard / Rodless Hollow)

Firmly Supports the Workpiece and Prevents Chattering and Distortion

Load by Press Fitting, etc.

Locks when the tip of work support contacts a workpiece.

Securely supports a workpiece with various heights.

Model WNC / WNA

High-Power Pneumatic Clamp

Powerful Clamping Force with Air Pressure and Holding Force with Mechanical LockClamping force which withstands the load with holding force

does not distort the workpiece.

Model WHE / WCE / SWE

Auto Coupler

Compact Coupler to Connect Hydraulic/Pneumatic CircuitsConnection Stroke：1mm Easily Used with Screw Locator and Pneumatic Location Clamp

Model JTA/JTB JTC/JTD JVA/JVB JVC/JVD JVE/JVF

Link Clamp Hole Clamp

Model VRA/VRC Model VX

Model WHE Model WCE Model SWE

Model SWT Model WNC

Model VRA

Model VRA / VRC / VWM / VX

Model VWM

Pallet Clamp / Screw Locator

Clamps and Locates a Pallet and PlateLocating Repeatability SWQ / SWT / VXF：3μm, VXE：5μm

Location Clamp Screw Locator

Model SWQ / SWT / VXE / VXF

Model SWQ / SWT Model VXE / VXF

Air ReleaseAir + Spring Lock Manual ReleaseManual Lock

Spring Lock Air Release Air ReleaseAir + Spring Lock Manual ReleaseManual Lock

Automation ProductsFor More Automation Solutions

Instant Change of Workpiece・Pallet Powerful Support for Unstable Parts

High-Accuracy Locating of Workpiece・Pallet

Zero Clearance with High-Accuracy Locating PinWorkpiece Hole Diameter：φ3 ～φ20

Locating Repeatability 3μm Locating Repeatability 3μm Locating Repeatability 5μm

Clean and Powerful Clamping with Air Pressure・Mechanical Lock

Auto Coupler to Supply Positive・Negative Pressure

Swing Clamp

High-Power Pneumatic Work Support (Standard / Rodless Hollow)

Firmly Supports the Workpiece and Prevents Chattering and Distortion

Load by Press Fitting, etc.

Locks when the tip of work support contacts a workpiece.

Securely supports a workpiece with various heights.

Model WNC / WNA

High-Power Pneumatic Clamp

Powerful Clamping Force with Air Pressure and Holding Force with Mechanical LockClamping force which withstands the load with holding force

does not distort the workpiece.

Model WHE / WCE / SWE

Auto Coupler

Compact Coupler to Connect Hydraulic/Pneumatic CircuitsConnection Stroke：1mm Easily Used with Screw Locator and Pneumatic Location Clamp

Model JTA/JTB JTC/JTD JVA/JVB JVC/JVD JVE/JVF

Link Clamp Hole Clamp

Model VRA/VRC Model VX

Model WHE Model WCE Model SWE

Model SWT Model WNC

Model VRA

Model VRA / VRC / VWM / VX

Model VWM

Pallet Clamp / Screw Locator

Clamps and Locates a Pallet and PlateLocating Repeatability SWQ / SWT / VXF：3μm, VXE：5μm

Location Clamp Screw Locator

Model SWQ / SWT / VXE / VXF

Model SWQ / SWT Model VXE / VXF

Air ReleaseAir + Spring Lock Manual ReleaseManual Lock

Spring Lock Air Release Air ReleaseAir + Spring Lock Manual ReleaseManual Lock

In an engine cold testing (engine function test in non-fired state), every time an engine model changes, a testing device

had to be exchanged due to the design of the testing device. Applying the pneumatic location clamp to a part (the joint

part of an engine and testing device) of testing device enables the automatic setup exchange (time reduction in setup)

by the robot.

Automation Products Application Example

Productivity Improvement and Application Standardization with Automatic Setup

With 3μm locating repeatability it minimizes dislocation during coating

unit/roller unit setup and keeps high quality of coating and printing.

Suitable for automation with simultaneous locating and clamping.

Reduces Setup Time and Ensures High Coating/Printing Quality

With high accuracy (locating repeatability：3μm) of Location Clamp,

dislocation of the pallet is minimum during setup, and this allows for

almost the same operation. Also, it ensures safety with self-locking

to hold a pallet without air supply.Transfer a pallet from the stocker.

Automatic Pallet Change with Robot

Engine

Engine A

Change the Pallets

Standardizethe Workpieces

Engine B Engine C

Pallet for Engine A Pallet for Engine B Pallet for Engine C

Base Plate

This product connects (clamps) and locatesthe base plate and pallet.

This product connects the fluid of the base plate and pallet.

This product fixes the engine.

Auto Coupler model JVE/JVF

Pallet for Setup

High-Power Pneumatic Clamp model WHE/WCE

One Testing Device

For Coater Head

Setup for Washing

Locating Pin + Clamp

Unstable Locating Accuracy (It depends on clearance.)

Requires high accuracy transfer due to interference.

Requires space for clamps.

Pneumatic Location Clamp

High Accuracy (Locating Repeatability：3μｍ)

Locates and clamps at the same time.

Lift-up function enables to set workpiece without obstruction.

General Locating Pin Location Clamp

Model SWQ / SWT / JV□ / WHELocation Clamp / Auto Coupler / High-Power Pneumatic Swing Clamp

Automatic Setup of Cold Oil Testing Bench

Automatic Setup of Coating・Printing DeviceModel SWQ / SWT Location Clamp

Locating Clamp model SWQ / SWT

Locating Block model SWQJ / SWTJ (SWTB)