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Factory Profile - Niagara Textiles Ltd.Factory Profile of Niagara Textiles Ltd. NTL Profile Page 4...
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Factory Profile of Niagara Textiles Ltd.
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NIAGARA TEXTILES LTD.
Factory Profile
Vertical Set-up Composite Factory
(100% export oriented Compliance Factory)
Factory Profile of Niagara Textiles Ltd.
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Niagara at a Glance:
NIAGARA Textiles Ltd. is one of the leading Textile product manufacturing companies in Bangladesh. The company is managed by a group of dynamic professionals who are work in group actively in a challenging environment. NIAGARA is committed to provide excellent services to its clients. It is dedicated to focus on quality in order to excel in its performance. We make every effort to delight our customers by producing best quality Textile products at an optimum price through efficient utilization of available resources. We manufacture and export high quality textile products at an affordable price produced in an environmental friendly process and practicing high level of integrity and fairness in dealing with our stakeholders. Our mission is to provide excellent quality and value-added textile products at a competitive price for ultimate satisfaction of our customers. Since 1980 the Apparel sector of Bangladesh has passed through different huddles & obstacles and now at a stage where it can compete with all its competitors in price and quality as well as variety. In this scenario, Niagara Textiles Ltd. is a vertically set up textiles unit which starts its operation in 2001 from knitting and ships the end product i.e. garments. In a short time, Niagara Textiles Ltd. has become stronger to become one of the significant entities into sphere of activities. The factory is well equipped with highly performed machinery. Here experienced technicians are engaged to ensure the quality and customer satisfaction. We can produce international standard fabric and garments of any quality and quantity. Niagara always keeps pace with latest technology of Textiles industry. Niagara Textiles Ltd. is a fully compliant factory. We never allow slave, child or prison labor or force labor. We always provide all necessary safety measures & ensure the work environment safe, healthy & comfortable. We are going ahead to achieve our vision plan with our dynamic team members. To manufacture quality products as well as customer satisfaction is our ultimate goal. We are certified by Oeko-Tex& WRAP. We have also awarded one of the best compliant factories by Labor Ministry of Bangladesh Govt. and BKMEA. We have an effective Effluent Treatment Plant (ETP). It was established to ensure hazard free environment. Our Social Officers always monitor social welfare issues at production floors. As the part of automation, we implemented in-house developed ERP database software for MIS (Management Information System). Facilities are available hare like in-house printing section and own covered van for carrying products on time.
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Corporate and Financial Information:
Corporate Name : Niagara Textiles Limited
Incorporation : C-41635(994)/2000
Type of ownership : Private Limited Company
Nature of the Project : 100% export Oriented Company
Number of Owners : 04
Motto : Niagara is committed for excellence
Workforce : 4500 (Approx.)
Membership : BGMEA – Registration No.: 4570
BKMEA – Membership no: 594-A/2001
Year of the establishment : 2000
Year of the Operation Started : 2001
Our Bankers : Shahjalal Islami Bank Ltd.
Islami Bank Bangladesh Ltd.
Bank AL Falah Ltd.
Dutch Bangla Bank Ltd.
General Terms : All payments have to be made with confirmed Irrevocable letter of credit at sight.
Our Wings : Knitting
Dyeing Printing Garments
- Cutting - Sewing - Finishing
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Contact Address:
Our Board of Directors
Head Office
: 27, Bijoy Nagar
Suite No. C – 1 (1st floor)
Dhaka - 1000 Bangladesh Phone # 088-02- 9352328, 9340945, 9347303 Fax # 088-02-9353480 Web Address: www.niagaratex.com E-mail: [email protected]
Factory : Niagara Textiles Ltd. Chandra circle Union-Atabaha, Kaliakair, Gazipur, Bangladesh Tel: 88 02 9289127, 06822 – 51233-4 Fax: 06822 – 51231 Web Address: www.niagaratex.com E-mail: [email protected]
Mr. Ahsan Habib Chairman
Mr. M. A. Bakar Vice Chairman
Mr. Md. Nurul Hasan Managing Director
Mr. Md. Shahinoor Islam Deputy Managing Director
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Our Vision:
Niagara is committed to excellence.
Our Mission:
Our mission is to provide excellent quality and value-added textile products at a competitive price in an environmental friendly process for ultimate satisfaction of our customers.
Objectives: Customer Satisfaction.
Some of Our Important Buyers:
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We have been awarded one of the best compliant factories for fulfilling major compliance
issues which was jointly organized by Labor Ministry of Bangladesh Govt. and BKMEA on
1st May, Labor Fair-2008.
We have also awarded by Naari Uddug Kendra (NUK) for fulfilling core standards on social
compliance issues
Best compliance award from BKMEA
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Area Details of our Factory:
Niagara Textiles Limited is a Garments factory with area of total 241,663 sqf.
SL Building Name of the department located in this floor Total Area
(Sqf.)
1 7 Storied Knitting & Garments Old Building.
Knitting, Accounts, Compliance, CAD, Merchandising, Sample, Office, Sewing, IT, Garments Store, Prayer Place, Dining.
56460
2 6 Storied Knitting & Garments New Building.
Knitting, Office, Printing, Sewing, Prayer Place &Dining. 34510
3
8 Storied New Dyeing Finishing & Ware House (Under Construction).
Dyeing Finishing, Cartoon Store, Machine Store, Dining& Canteen.
60864
4 Dyeing Shade Dyeing, Lab, Office. 17000
5 Old Dyeing Finishing Shade
Dying Finishing, Office. 19000
6 Ware House Building
Fabrics Store, Gray Fabrics Store, Batch, Finished Cartoon Store, Cutting, Finishing & Office.
53880
7 Bonded Ware House
Warehouse (Yarn, Dyes & Chemical Store), Medical & Day Care Centre.
10855
8 Generator Generator, Control Room & Office 2897
9 Mechanical Mechanical, Office, Old Kitchen. 2500
10 Boiler House Boiler 1359
11 HRD Office, RMS &Security Office
HRD Office, RMS &Security Office. 1948
12 Training Building Training Centre, Office & Dining. 4847
13 Wastage Go down Wastage Go down 5200
14 Washing Shade Washing, Office. 1600
15 Tin Shade, Gray Inspection Room.
Inspection & Office 1943
16 ETP Lab ETP Lap Building 2200
17 Workers’ Toilet Toilet 4600
Grand Total (Sqf.) 281,663
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Area Details According to the Floor Distribution:
Section No. of Floor
Office, CAD &Sample 01
Knitting 02
Dyeing 01
Dyeing Finishing 02
Cutting 01
Printing 01
Sewing Floor 09
Finishing 02
Total Floor 19
Different facilities and its quantity at factory
infrastructure for our staffs and workers are following:
Facility Quantity
Dining 03
Prayer Place for Male 01
Prayer Place for Female 01
Male Toilet 87
Female Toilet 86
Medical Center 01
Childcare Center 01 (08 Childs)
Canteen 01
Photocopy Center 01
Training & Seminar Hall 01
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We are committed to Compliance:
Niagara Textiles Ltd. is a fully compliant factory. We maintain our compliance very dedicatedly that is based on
Local labor laws and code of Conducts of Key buyers. We are very much concern for hazard free environment and
have constructed an Effluent Treatment Plant (ETP) that is running and rectifying waste water. We are very much
concern about social welfare issues of our workers; our efficient Social Welfare Officers regularly monitor these at
floors.
Some of our Compliance and Social Welfare Issues are following:
Laws, Rules and Regulations
: Law, Rules and Regulations are followed by Bangladesh Labor Act’ 2006 and the Code of Conduct of our respected buyers.
Recruitment : We never allow slave, child or prison labor or even force labor.
Maternity Leave : We provide maternity leave and benefit according to the Bangladesh Labor Act’ 2006.
Safety : We are always very much concerned about the safety issues of our workers. We manage all necessary functions of safety issues very carefully.
Personal Protective Equipment’s (PPE)
: We provide all necessary Personal Protective Equipment’s(PPE) and monitor its proper uses for our workers. We provide PPE to our workers according the department and the nature of their activities.
Drinking Water : We provide icddr’b tested pure drinking water to our workers and staffs.
Medical : The factory has full Time Doctor and trained nurse.
Dining : The Factory has most hygienic dinning facility for its workers and staffs.
Childcare : The factory has separate childcare facilities for its workers.
PRAYER ROOM : The Factory has separate Prayer facilities for male and female workers and staff.
Transportation : We provide transportation to our workers who come from a long distance.
CC Camera Coverage : We have set CC (Close Circuit) Camera at our factory to maintain the safety and security at the workplace.
Training and Development
: We have a training wing under compliance department to counsel, train and develop our workers and staffs through different types of training and counseling programs.
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Product Information:
Existing Product
Variety (Textile)
Existing Product
Variety
(Garments)
Up-coming Product
Variety(Textile) Blended Fabric
Single/Double
Jersey
Single/Double
Lacoste
Pique
Waffle
Fleece
Terry
Interlock
Interlock Pique
Pleated
Jersey
Mesh
Fabric
Rib etc
with or without
Spandex
T-Shirt
Polo Shirt
Jacket
Trouser
Shorts
Leggings
Nightwear
Tops
Underwear
Low Weight Fabric for
example 90gsm, 100
gsm
Neon Color Knit
Fabrics
Naps Mélange
Pointal
100% Viscose
100% Modal
Twill Jersey
Yarn Dyed Auto Stripe
Rib
Cotton Modal
Blend
Cotton –Viscose
Elastane-Viscose
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Garments Divisions:
All kinds of Knitted tops and bottoms.
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Fire Safety Issues
We have a detailed and realistic fire safety policy and plan to protect and manage fire accident at our factory. To protect and to manage fire accident we maintain and monitor following issues very:
Fire Safety Equipments Details: (Manual Safety equipments):
Fire Extinguisher Total : 566
ABC
: 453
Co2
: 106
Emergency Exit Lights
: 132
Fire Alarm Switch
: 53
Hammer
: 53
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Trained up Fire Fighter Team: We have a fully trained fire Fighter team of 657 members
Fire Safety Committee: We have a fire safety committee 859 members
Rescue Team: We maintain a well-trained up rescue team of 359 members
First Aid Team: We have developed and trained up a team of 134 first aid man.
Sound Box
: 40
First Aid Box
: 55
Hose Reel
: 37
Smoke Detector
: 156
Gas Musk
: 41
Visual Alarm
: 20
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We have a continuous commitment towards fire safety ensuring by continuous monitoring as per the NFPA. We have added
Qualified Fire Protection Consultants, reviewing and inspecting Automatic Fire stand pipe Hose & Detection systems design and installation.
1. Automatic Fire stand pipe & Hose system * Hydraulically Remote Riser: 16pcs * Horizontal Split case centrifugal pump: 01 pcs * Vertical Multistage Jockey Pump: 01 pcs * Water reservoir: 72,000 Gallon * Diesel Generator
2. Fire Detection System
Fire Door
: 32 pcs
Smoke Detector
:493 pcs
Heat Detector 70
Manual Fire Alarm Call point : 88 pcs
Fire Alarm Control Panel : 04 pcs
Audible Notification Device 80 pcs
Visual Notification Device 80 pcs
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Product Information
Textiles Division:
Single Jersey, Single/Double Lacoste, Pique, Waffle, Fleece, Terry, Interlock, Interlock Pique,
Pleated Jersey, Mesh Fabric, Rib(1x1/2x1), Polyester Mesh, Polyester Fleece, Ponti-di-roma,
Polyester twill fabric, Forte Fabric, Twilted Fabric, Poly lock design etc.
with or without Spandex
(With or without Lycra)
Our Production Capacity
Section Capacity
Textile division : 20,000 kg fabric / day
Knitting : 12,000 kg / day
Dyeing & Finishing : 20,000 kg / day
Cutting : 65,000 pcs./ day
Printing division : 50,000 pcs/ day (One color basic rubber print items)
Sewing : 60,000 pcs/ day (based on basic items)
Circular Knitting Machine Profile. SL.# BRAND ORIGIN DIA GAUGE M/C PARAMETER QTY
SINGLE JERSEY SERIES
1 PAI-LUNG TAIWAN 20" 24/32 S/J with Spandex Attachment 1
2 PAI-LUNG TAIWAN 22" 24/28 S/J with Spandex Attachment 1
3 PAI-LUNG TAIWAN 24" 24/28 S/J with Spandex Attachment 1
4 PAI-LUNG TAIWAN 25" 24/28 S/J with Spandex Attachment 1
5 ORIZIO ITALY 30" 20/24/28 S/J with Spandex Attachment 2
6 LISKY TAIWAN 32" 20/24 S/J with Spandex Attachment 1
7 PAI-LUNG TAIWAN 34" 20/24/28 S/J with Spandex Attachment 5
8 LISKY TAIWAN 36" 14/24 S/J with Spandex Attachment 1
9 PAI-LUNG TAIWAN 36" 24/28 S/J with Spandex Attachment 1
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FLEECE SERIES
10 ORIZIO ITALY 30" 20 Three Thread Fleece 1
11 ORIZIO ITALY 30" 20 Three Thread Fleece 1
12 LISKY TAIWAN 32" 20 Three Thread Fleece 2
13 LISKY TAIWAN 34" 20 Three Thread Fleece 1
14 LISKY TAIWAN 36" 14 Three Thread Fleece 1
RIB SERIES
15 TERROT GERMANY 30" 18 Rib With Lycra Attachment 1
16 PAI-LUNG TAIWAN 34" 18 Rib With Lycra Attachment 1
17 TERROT GERMANY 36" 18 Rib With Lycra Attachment 1
18 PAI-LUNG TAIWAN 36" 18 Rib With Lycra Attachment 1
19 PAI-LUNG TAIWAN 38" 18 Rib With Lycra Attachment 1
20 PAI-LUNG TAIWAN 40" 18 Rib With Lycra Attachment 1
21 PAI-LUNG TAIWAN 42" 18 Rib With Lycra Attachment 1
INTERLOCK SERIES
22 TERROT GERMANY 30" 22
Interlock With Lycra
Attachment 1
23 TERROT GERMANY 34" 22
Interlock With Lycra
Attachment 1
ENGINEERING STRIPE SERIES (6 COLOUR)
24 FUKUHARA JAPAN 30" 24/20 S/J with Spandex Attachment 1
25 FUKUHARA JAPAN 34" 24/20 S/J with Spandex Attachment 1
FLAT KNIT MACHINE
26 KAUO-HENG TAIWAN 54" 14
Flat Knit with Lycra
Attachment 26
27 JY-LEH TAIWAN 80" 14 Flat Knit Jacquard with Lycra
Attach. 2
GRAND TOTAL MACHINE SET 55
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Dyeing Division:
SL# M/C Usage Brand Origin Capacity (Kg.)
(100%)
M/C No.
01.
Bulk
Sclavos Greece 250 01
02. Sclavos Greece 500 01
03. Sclavos Greece 750 01
04. Sclavos Greece 1000 01
05. Acme Taiwan 600 01
06. P.M.M Turkey 750 01
07. P.M.M Turkey 300 01
08. P.M.M Turkey 100 01
09. Dilmenler Turkey 150 01
10. Dilmenler Turkey 300 01
11. Dilmenler Turkey 450 01
12. Acme Taiwan 1200 01
13. Acme Taiwan 1500 01
14. Acme Taiwan 1200 01
15.
Sample
P.M.M Turkey 30 01
16. P.M.M Turkey 25 01
17. P.M.M Turkey 25 01
18. Acme Turkey 50 01
19. P.M.M Turkey 25 01
20. Dilmenler Taiwan 25 01
21. Fongs Turkey 30 01
22. Fongs Turkey 60 01
Total = 9320 22
Dyeing Finishing Division:
SL# Machine Name Brand Name Origin Capacity (Kg.) Remarks
01 Slitting - 01 Bianco Italy 10000
Open Width
02 Slitting – 02 Blanco Italy 10000
03 Slitting - 01 Lklh Taiwan 10000
04 Slitting – 02 Platinum Korea 12000
05 Slitting - 03 Bruckner Germany 14000
06 Compactor – 01 Blanco Italy 10000
07 Compactor- 02 Laffer Italy 12000
08 Compactor- 03 Laffer Italy 12000
09 Back Sewing Turana Turkey 6000
10 Brush Machine Arttex Taiwan 6000
11 Squezzer -01 Helot France 8000
Tube Line
12 Squezzer -02 Beneks Turkey 10000
13 Dryer Pmm Turkey 9000
14 Tube Compactor -01 Serteks Turkey 8000
15 Tube Compactor - 02 Tubetex Turkey 10000
Total Machine No. = 15
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Dyeing Laboratory:
SL Name of Machine Brand No. of Set
01 Spectrophotometer attached
With HP Pro Core i3 computer Datacolor 01
02 Shaking Machine Korea 01
03 Lab Sample Dyeing Ahiba Nuance, Swiss 01
Fongs, Hong Kong 03 04 Dimensional Stability Test. Wascator, Sewden 01 05 Color Assesment Cabinet Veri vide, England 04 06 Washing Machine Ariston 02 07 Light Box Englang 01
08 Rubbing Tester Crock Meter Roaches,
England 01
Total No. of Machines 15
Washing Plant:
SL Name of Machine Brand Capacity (Kg.)
01 Hydroextractor-01 D.H.R 60
02 Hydroextractor-02 D.H.R 60
03 Washing Machine-01 Taiwan 30
04 Washing Machine-02 Taiwan 30
05 Tumble Dryer-01 Taiwan 20
06 Tumble Dryer-02 Taiwan 28-31
07 Tumble Dryer-03 Taiwan 28-31
08 Tumble Dryer-04 Taiwan 54
09 Tumble Dryer-05 Taiwan 74
10 Tumble Dryer-06 Taiwan 74
11 Tumble Dryer-07 Taiwan 74
12 Tumble Dryer-08 Taiwan 74
Total No. of Machines 12
Brushing Machines:
SL Name of Machine Brand No. of Set
01 Raising Machine Arttex 01
02 Spectra Flash Model – SF 600x 01
03 Lab Sample Dyeing Ahiba Nuance, Swiss 01
Total No. of Machines 03
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Garments Division
Cutting Section:
SL Name of Machine Brand No. of Set
01 Cutting Machine KM 09#
02 Cutting Table Local 08
Total No. of Machines
17
Printing Section:
SL Name of Machine Brand/Type No. of Set
01 Printing Table 80/10/56 ft 06
02 Conveyer Dryer Belt Curing 01
03 Heat Press Machine Hydrolic 02
04 Heat Press Machine Manual 03
05 Flock Machine 02
Total No. of Machines 14
Sewing Section:
SL Name of Machine Brand No. of Set
01 Plain Juki 692
02 Over lock Pegasus 329
03 Flat lock Yamata 213
04 Button Hole Juki 16
05 Button Stitch Juki 19
06 Snap Button Nagishing 05
07 Peaconting Juki & Kansai 05
08 DFD Kansai 01
09 PMD Kansai 02
10 Fit of the Arm Juki 02
11 Re-cone Hashima 02
12 Rib Cutting IDEA 08
13 Back tape Kansai 06
14 Bertack Computer Juki 08
15 Two Needle Juki 02
16 Fusing Hashima 01
17 ZikZakPlain Juki 02
Total No. of Machines 1313
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Finishing Section:
SL Name of Machine Brand/Type No. of Set
01 Iron Machine
Mordern 39
Naomoto 08
Veit 12
02 Electronic Steam pressure Naomoto 03
03 Electronic spot remover NGAI SHING 02
04 Finishing table Local 20
05 Thread Sucker
NGAI SHING 01
Mordern 01
Aatpr 01
06
Metal Detector Cintex, UK 01
Lock, England 01
Total No. of Machines
89
Power and Utilities Section:
SL Name of Machine Capacity No. of Set
01 Gas Generator 1125 KVA 02
02 Diesel Generator 750 KVA 01
03 Diesel Generator 359 KVA 01
04 Boiler 7.71 Ton 01
05 Boiler 05 Ton 01
06 Compressor 30 Bar 04
07 ETP (Bio Chemical) 40 m3/H 02
08 Water Treatment Plant 40 m3/H 02
09 Water Treatment Plant 80 m3/H 01
10 SRP 75 m3/day 01
11 Hot Water Plant 40 m3/H 01
Total No. of Machines 17
Our Manpower Strength
Section Male Female Total G.Total
Knitting 102 - 102
4996
Dyeing 450 - 450
Cutting 158 67 225
Printing 26 60 86
Sewing 721 1948 2669
Finishing 402 169 571
Utility 75 - 75
Admin Staff 168 75 243
Office Staff 557 18 575
Total 2669 2337 4996
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Our Quality Strength:
Quality Policy – We have a planned and continuously updated quality policy for our respected
buyers to maintain the maximum quality of our products at any cost.
Quality Vision – We have set a vision for our quality management by the named Vision 2020
(Quality). By this time period we are committed to be best one arena of Quality in Textile
Manufacturing.
Quality Team – We have developed and maintained a skilled and experienced Quality Team to
implement our quality policy and to ensure the quality of our products.
Quality Control Circles –We have developed 18 Quality Control Circles at our factory who are
working dedicatedly (self) for the workplace problem solving which problems could be hampered
the quality of our products.
Training and Development -We conduct different types of Training, Seminar and Workshop on
Quality Improvement for personnel of quality department regularly.
Quality Checking and Maintenance –
• Total goods are checked before shipment for quality assurance.
• Yarns are lab-tested for pilling resistance, color fastness etc.
• All kinds of raw materials are preserved in warehouses in a professional manner.
• Production only starts after their approval & also prior approval on quality.
• All production floors keep clean and maintain all necessary safety measures according to
compliance.
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Some Good Practices at Niagara Textiles Ltd.
Effluent Treatment Plant (ETP) –We are very much concern for hazard free environment and constructed an Effluent Treatment Plant (ETP) that has been running and rectifying waste water.
We have 120 M3/hr powerful ETP Water Recycle Plant
Solar Panel – We have established a solar panel at our factory to get 100% solar backup emergency exit lights of 2 KW.
Heat Recovery Boiler – We maintain a 2.5Ton Powerful Heat Recovery Boiler at our factory
SRP- Salt Recovery Plant; Capacity - 75 m3/day
IWWR (Industrial Waste Water Recycling) Plant.
LED Light – We have set LED Light for all of our new constructed building and Floor to save the national energy consumption.