Envelope Tracking GaN Power Supply for 4G Cell …...Envelope Tracking GaN Power Supply for 4G Cell...
Transcript of Envelope Tracking GaN Power Supply for 4G Cell …...Envelope Tracking GaN Power Supply for 4G Cell...
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Envelope Tracking GaN Power Supply for 4G Cell Phone Base Stations
Yuanzhe Zhang 1,2, Johan Strydom 2, Michael de Rooij 2and Dragan Maksimovic 1
1,2 University of Colorado Boulder 2 Efficient Power Conversion Corporation
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2University of Colorado Boulder | EPC - The Leader in GaN | APEC 2016
Outline
•ET power supply background
•Design guidelines
•Experimental results
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3University of Colorado Boulder | EPC - The Leader in GaN | APEC 2016
Wirelessly connected world
• 74% growth in global mobile traffic in 2015*
• 4G traffic exceeded 3G traffic for the first time in 2015*
*Source: Cisco Visual Networking Index: Global Mobile Data Traffic Forecast Update, 2015–2020
PA
Antenna
Input signal Output signal
Power supply
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4University of Colorado Boulder | EPC - The Leader in GaN | APEC 2016
Faster means higher PARPeak-to-Average Ratio (PAR)
GSM EDGE WCDMA LTE
Link Speed
Bandwidth*[MHz] 0.2 0.2 5 20
Envelope PAR*[dB] 0 3.4 10.6 ~12
RF Carrier
Signal Envelope
* Source: 3GPP and Wikipedia – Spectral efficiency
Faster
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5University of Colorado Boulder | EPC - The Leader in GaN | APEC 2016
PA efficiency• PA efficiency is low with fixed supply voltage
• ET improves efficiency
Wasted energy
Fixed supply voltage With ET
DC
PA PA
ET Supply
Picture reference: Nujira.com
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6University of Colorado Boulder | EPC - The Leader in GaN | APEC 2016
Envelope tracking power supply
• Introduced in 1928 [1]• ET in phone (low power), 2014 • ET in base station Si, 10 MHz bandwidth, 8-phase switcher [2] GaN?
• This work: Technology: GaN Bandwidth: 20 MHz (4G LTE) Efficiency: > 90% Power: 60 W
[1] R. Heising, “Wave varying and transmitting,” US Patent, 1928[2] M. Norris and D. Maksimovic, “10 MHz large signal bandwidth, 95% efficient power supply for 3G-4G cell phone base stations,” in Proc. IEEE 27th APEC, Feb. 2012, pp. 7–13.
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7University of Colorado Boulder | EPC - The Leader in GaN | APEC 2016
Topology: synchronous buck converter• Multi-phase (bandwidth and power)• Zero-Voltage Switching (efficiency and current balancing)• as the load -- representing a saturated PA
L1: 68 nHC2: 5 nFL3: 22 nHC4: 1.6 nFRL: 2.6 Ω
Vin
L1
C2 RL
L3
C4vLS1
vHS1
vddvsw1
+
−
+
−Vin
L1
vsw2
Phase 1
Phase 2vLS2
vHS2
VinL1
vsw4Phase 4
vLS4
vHS4...
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8University of Colorado Boulder | EPC - The Leader in GaN | APEC 2016
Switching frequency • with 2nd order filter• with 4th order filter
• BW required: 20 MHz• (Effective) switching frequency: 100 MHz• 4-phase converter, per-phase switching frequency: 25 MHz
1. Half-bridge gate driver for eGaN FETs at 25 MHz?2. How to get high efficiency at 25 MHz?
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9University of Colorado Boulder | EPC - The Leader in GaN | APEC 2016
Gate driver with synchronous bootstrap FET[3]• Use synchronous eGaN FET bootstrap for high side supply• Use digital isolator for signal level shifting
Q2
Vin5 V QBTSTRdamp
CENHRbleed
DENH*
Doff Ron
CDECP Q1 To filterLogic gateDigital
Isolator 5 V
[3] M. A. de Rooij, Wireless Power Handbook, Second Edition, El Segundo, October 2015, ISBN 978-0-9966492-1-6.
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10University of Colorado Boulder | EPC - The Leader in GaN | APEC 2016
Choosing FETs• Synchronous bootstrap FET: EPC2038
• Main power FETs: EPC8000 series with 40 V rating
Source
EPC8000 Series 2.05 x 0.85 mm
Gate
Drain Substrate Gate ReturnEPC2038 0.95 x 0.95 mm
Gate Drain
EPC Part Number Package
(mm)VDS (V)
RDS(on) @5V (mΩ)
QG @5 V Typ. (pC)
QGS Typ. (pC)
QGD Typ. (pC)
QOSS (pC)
ID (A)
EPC2038 BGA 0.9x0.9 100 2800 44 16 5 140 0.5
EPC8004 LGA 2.05x0.85 40 110 370 120 47 630 2.7
EPC8007 LGA 2.05x0.85 40 160 302 97 25 406 3.8
EPC8008 LGA 2.05x0.85 40 325 177 67 12 211 2.7
EPC Part Number Package
(mm)VDS (V)
RDS(on) @5V (mΩ)
QG @5 V Typ. (pC)
QGS Typ. (pC)
QGD Typ. (pC)
QOSS (pC)
ID (A)
EPC2038 BGA 0.9x0.9 100 2800 44 16 5 140 0.5
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11University of Colorado Boulder | EPC - The Leader in GaN | APEC 2016
Improving efficiency (1) – FETs• Conduction loss ( ) vs. switching loss ( )
• Use analytical loss model similar to [4]
• Result: EPC8004
Dead time
ZVSHard switching
[4] Y. Zhang, M. Rodriguez and D. Maksimovic, “Very High Frequency PWM Buck Converters Using Monolithic GaN Half-Bridge Power Stages with Integrated Gate Drivers,” IEEE Trans. Power Electron., 2016
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12University of Colorado Boulder | EPC - The Leader in GaN | APEC 2016
Improving Efficiency (2) – ZVS InductorWide output voltage range (5 – 28 V)
1. 68 nH: 94.5% predicted tracking average efficiency2. 56 nH: 93.7% predicted tracking average efficiency
4 9 14 19 24 290
0.06
0.12
0.18
0.24
0.3
Prob
abilit
y
Vdd [V]
80
84
88
92
96
100
η [%
]
PDF68 nH56 nH
Predicted static efficiency vs. signal PDF
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13University of Colorado Boulder | EPC - The Leader in GaN | APEC 2016
Final DesignVin
L1
C2 RL
L3
C4vLS1
vHS1
vddvsw1
+
−
+
−Vin
L1
vsw2
Phase 1
Phase 2vLS2
vHS2
VinL1
vsw4Phase 4
vLS4
vHS4
...
68 nH x4
EPC8004
5 V QBTSTRdamp
CENHRbleed
DENH*
Doff Ron
CDECP Logic gateDigital
Isolator 5 V
EPC2038
EPC Part Number Package
(mm)VDS (V)
RDS(on) @5V (mΩ)
QG @5 V Typ. (pC)
QGS Typ. (pC)
QGD Typ. (pC)
QOSS (pC)
ID (A)
EPC8004 LGA 2.05x0.85 40 110 370 120 47 630 2.7
EPC2038 BGA 0.9x0.9 100 2800 44 16 5 140 0.5
C2: 5 nFL3: 22 nHC4: 1.6 nFRL: 2.6 Ω
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14University of Colorado Boulder | EPC - The Leader in GaN | APEC 2016
PCB DesignTransmission line delay match• Accurate dead time (improve efficiency)• Low distortion
LVDS receivers
Phase 2 zoom in100 Ω differential
transmission lines
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15University of Colorado Boulder | EPC - The Leader in GaN | APEC 2016
Test Setup• Envelope signal generated using 20 MHz LTE (OFDM) modulation
• Digital ‘on/off’ signals stored in FPGA memory
• 4.8 Gbps (~200 ps resolution) FPGAs:
Altera Stratix IV or Arria V
Off-line signal
processingEnvelope signal
FPGAmemory
To gate drivers
...
PWM
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16University of Colorado Boulder | EPC - The Leader in GaN | APEC 2016
Efficiency
5 10 15 20 25 300%
8%
16%
24%
32%
40%
Prob
abilit
y
Voltage [V]
80%
84%
88%
92%
96%
100%
Effic
ienc
y
LTE envelope PDF
Power stage efficiency
Total efficiency
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17University of Colorado Boulder | EPC - The Leader in GaN | APEC 2016
Oscilloscope Waveform
20 ns
vsw 1
vdd
vsw 2
vsw 3
vsw 4ZVS Partial ZVS
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18University of Colorado Boulder | EPC - The Leader in GaN | APEC 2016
Waveform Comparison
Normalized RMS error: 1.2%
41 41.5 42 42.5 435
10
15
20
25
30
Time [µs]
v dd[V
]
TargetExperimental
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19University of Colorado Boulder | EPC - The Leader in GaN | APEC 2016
Thermal• No heat sink, no fan• Phase current balancing verified
EPC8004
EPC8004
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20University of Colorado Boulder | EPC - The Leader in GaN | APEC 2016
Summary• ET – Improves PA efficiency
• ET supply for 4G cell phone base stations
eGaN FETs – low CISS, COSS, fast switching time
20 MHz bandwidth, 60 W average, 92% efficiency
Power level Scalable
Thank you! Questions?