Edwards Lean Distribution Strategy · Lean entire SCM chain globally P-Card MSA Strategic...
Transcript of Edwards Lean Distribution Strategy · Lean entire SCM chain globally P-Card MSA Strategic...
Edwards Leads Growth Industry • Global leader in science of heart
valves and hemodynamic monitoring
• Cardiovascular disease is progressive; leading killer and health expense
• Continuing transformation into an innovation-focused, faster-growing company – 2010 sales: $1.45 billion – 6,800+ employees – Broad global presence
World’s Leading Killers
2010 Sales by Region
2011 Net sales of $1.60 to $1.67 billion; R&D Investment of 15% of Sales 2
Nyon, Switzerland Horw, Switzerland
Añasco, Puerto Rico
Irvine Draper, Utah
Haina, Dominican Republic
Sao Paulo, Brazil
Tokyo, Japan
Edwards’ Global Operations
Singapore
40+ offices in 35 countries
3
Global Leader in Core Businesses • Heart Valve Therapy
– Unmatched product pipeline – Driving transformation of valve treatment
• Critical Care Technologies – Unique global channel – Demand for high value monitoring products
• Over 95% of sales from products with #1 global positions
• High barriers to entry and strong brand recognition
* Estimated 2010 sales
~$1.9 billion
Other
Edwards
Global HVT Market*
Sorin
Global Hemodynamic Monitoring Market*
~$600 million
Edwards
Pulsion Other
ICU Medical
MDT
4
Hemodynamic Monitoring Sepsis Management
Access Products
Minimally-Invasive Instruments Cannulae
Embolic Protection
Clot Management Systems Surgical Accessories
Surgical Replacement & Repair Transcatheter Replacement
Sales by Business Unit
57%
4% 7%
31%
Edwards’ Business Units
Vascular Therapies
Critical Care
Cardiac Surgery Systems
Heart Valve Therapy
5
Transportation - 68% Logistics - 26%
Global Distribution Components Baseline 2011- Fragmented & Regional
8 EW Warehouses
22 3PL Warehouses / 17 Providers
Lack clarity into all 3PLs
Locations, volume, services, cost
No standardization of requirements
No standardization of performance metrics
Regional partnerships (no leverage)
Regional decision making – silo benefits
Air, Ocean, Truck, Rail / 87 providers
RAW/WIP, Replenishment, Customer
EW intra-company = 100+ lanes
ROW data at summary AP level only
Lanes / mode / cost not visible
Basic to no global freight auditing
Brokerage Services - 6% 27 Brokerage / Freight Forwarding providers Service not covering all local regulations Small providers with local relationships Independent contracts / benefits (no leverage)
Brokerage
Confidential & Proprietary Information
6
Business Unit Transportation Intra Edwards
THV: Transcatheter Heart Valve HVT: Heart Valve Therapy
CC / VAS: Critical Care / Vascular CSS: Cardiac Surgery Systems
Confidential & Proprietary Information
7
Lean Six Sigma Approach to Global Distribution Strategy
• Apply Appropriate Metrics CONTROL
• Eliminate Waste in the Process & Enhance Relationship with Global Partners IMPROVE
• Map Value Streams Across Global Markets MEASURE / ANALYZE
• Determine what Customer’s Value & Communicate to Partners DEFINE
Building a stable foundation…
Confidential & Proprietary Information
8
Our Aspiration Our Strategy
Components
Logistics
Mission
Develop and integrate a lean distribution model encompassing BU requirements with strategic partnerships .
Transition 70% in 3 years 90% in 5 years
Vision
Partner with Best in Class global providers who bring operational excellence, quality healthcare facilities, global capability, and cost effectiveness throughout the global supply chain
RAW/WIP FG
Freight
Multi Plant
Service & Delivery
Temp & Humidity
Regional Labeling
THV / HVT Multipack
EW Growth
Regional & BU requirements FG to Healthcare level
Quality Systems & Processes Common IT Platforms / Integration Transparency Analytical Decisions Leverage volume Rationalize Lean entire SCM chain globally P-Card MSA
Strategic Partnerships Benefits
Freight Mgmt Freight Auditor - 12 reviewed - IntraVex NA / PR / EU / SNG - Details - Data Mining Rationalize to Key Partners Transaction reduction Assessorial reduction
Logistics Map Loc & Requirement Partners Engaged 1. Global 2. Multi functional 3. Healthcare
Rationalize 3PLs Lean transaction focus 1. Integrate 2. Eliminate 3. Automate
Brokerage Map Current Global Requirements Region Partner Capability Link to Frt / Logistics Rationalize
. Lean Initiatives .
Strategy Development
Transportation
Brokerage Service
17 Providers 87 Providers
25 Providers
Confidential & Proprietary Information 9
Global 3PL Distribution Roadmap
SNG
Q1 12
Canada Q4 12
2 USA Q3 12
2011 2012 2013
8 Asia 3PLs
Rhenus Q3 13
2 Japan Q1 16
5 EU Q2 13
Brazil Q2 12
Status MSA s negotiated with potential partners - Complete Regional requirements, volume, consolidated - Complete Statement of Work with providers - In Process
Freight strategy to be developed after EU data in IntraVex
Mexico Q2 13
China Q2 12
Confidential & Proprietary Information
10
Transportation Spend Auditing - IntraVex
IntraVex Transition Plan Evaluate 12 providers - Complete Selection Dec 2010 - Complete Transition USA - Complete Transition DR - Complete Transition PR - Complete Draper - Complete EU - Q4 2011 Asia Pac - Q1 2012 Canada - Q2 2012
IntraVex is a best in class freight auditing & data mining tool Capabilities: • Increased freight auditing to a global level 80%+ of EW spend • Strong data mining tool and spend analysis • Actionable information to directly impact EW bottom line cost
Benefits Identified so far: Missed guaranteed delivery time Identified 200 different assessorial charges Duplicate charges Incorrect charges ( not EW )
Confidential & Proprietary Information
11
THV Lean Kitting Tilburg, NL
Morpheus Horw, CH
EW Draper Multi Pack Line Draper, UT
Japan Multi Pack Line Tokyo, JP
Draper • SCM • Ops • Quality • IT
� The Global Multipack Project
Develop a standardized project methodology to incorporate -
• LEAN thinking & principles, • across cross-functional teams, • geographical locations & • a time-phased approach;
to achieve highly flexible, scalable & robust solutions.
Objective
EU • SCM • Quality • IT
RA THV • SCM • Quality • Eng.
GCO • SCM • IT • BEST
Confidential & Proprietary Information
12
� BEST Lean Systematic Approach
Base Condition Video
• Meeting held w/ key stakeholders
• Current state value stream mapping
• Videotaped baseline returns process
• Completed Product Process Flow Analysis • Value Stream Mapping Session
Completed both Current and Future State maps
Confidential & Proprietary Information
13
�
Operator traveled 564 feet to pick one kit!
Old Multi Pack Process
Confidential & Proprietary Information
14
�
Operator traveled 356 feet to return one kit!
Old Returns Process
Confidential & Proprietary Information
15
� BEST Lean Systematic Approach
Lean Condition Video
• A layout was designed including… • IT solution for soft allocation • Line Layout and Material Handling • Added mistake proofing on picking process • Sales Order now generates Work Order • Eliminated Manual Keying • Benefits include: 76% productivity improvement, 95% throughput / WIP reduction, 39% reduction in space
Confidential & Proprietary Information
16
�
• Moved from Regional to Global approach • Simplified & rationalized all elements of Distribution
• 3PLs • Transportation • Brokerage
• Applied Lean 6 Sigma approach & principles • Eliminate waste, unnecessary steps, value stream mapping, network analysis • Developed takt-time based multipack lean cell
• Systems standardization & Integration • Improved Leverage / Cost & Service Levels • Upgraded 3PLs to global healthcare standards
Summary
Confidential & Proprietary Information
17
�
• Carl Bennett – [email protected] 949-250-2344 • Marc Fernandez – [email protected] 949-250-2006
• Qlickview For Main Website and Product Tour: http://www.qlikview.com/ For download of Free edition: http://www.qlikview.com/us/landing/go-sm/meet-qlikview.aspx?SourceID1=Google+Search&KW=QlikView&gclid=CKa5js6Q4qwCFeldtgodamKinQ
• IntraVex
http://www.intravex.com/
Contacts
Confidential & Proprietary Information
18