SCM of Samsung Electronics. Table of Contents 1. Introduction 2. Background 3. SCM Case 4. APS 5....
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Transcript of SCM of Samsung Electronics. Table of Contents 1. Introduction 2. Background 3. SCM Case 4. APS 5....
SCM ofSamsung Electronics
Table of Contents
1. Introduction2. Background3. SCM Case4. APS5. SCM Timeline6. Result of SCM
1. Introduction SCM - Definition
SuppliersSuppliers CustomersCustomersPurchasing Production Distribution
Supply chain management (SCM) the management of a network of interconnected businesses involved in the ultimate provision of product and service packages required by end customers
Supply Chainplanning
Collaborateplanning
Supply ChainExecution
Supply Chain Management
1. Introduction SCM - Strategies
Supply Chain Planning
Collaborative Planning
Supply Chain Execution
3 strategiesof
SCM
To provide stable suppliesfor any circumstance of market
Planning immediateInformation share with
customers and suppliers
To manage timelinefor Supply Chain System
1. Introduction Elements of SCM
Organization: Global Operation Center Planning, Operating, regulating, and Monitoring
Process: Forecast-based, daily production planningSystem: APS (Advanced Planning & scheduling System)
2. Background Current Status
• The world's largest electronics company• Global market leader in more than 60
products• Business areas: Consumer electronics
Telecommunication Semiconductor
• As of 2007– Revenue $103.4 billion– Net income $21.5 billion– Employees Over 138,000
2. Background Business process perspective
• Quick reactions in rapidly changing markets– Rapid market growth, price drops, new paradigms, etc.
Demands ForecastLow reliability of forecasts
Lack of management tools on forecast
Delivery Due DateLow reliability of delivery due date
Need for setting priorities for demands
PlanningDecentralized planning processes
Lack of unified standard information
Inventory Controllittle control over worldwide
inventoryLack of tools for strategic planning
Late deliverySurplus
inventory
2. Background Business process perspective
• Demand for centralized supply control– sharing of quick, exact, and useful information
about current status & future forecast
2. Background Business process perspective
• Strengthening global competitiveness– 60~70% of extra values come from supply chain– Competitors (Intel, GE, Sony, HP, Toshiba, …)
began implementing SCM systems– To gain competitive advantage, it was important to
enhance supply chain and the way of managing it
2. Background Information Systems perspective
• Difficulties in integrating decentralized local information systems– Decided to develop a stand-alone SCM tool that centralizes
and streamlines supply chain management
• Preparation for future e-business system– Implementing SCM as a step toward future e-business
3. SCM Case Samsung Electronics
Samsung Electronics‘ Plans for introducing SCM
PLAN1. Rapid planning for fast reaction to market changes
PLAN2. Predicting demands with information integration
PLAN3. Real-Time delivery to customers
3. SCM Case PLAN 1Rapid planning for fast reaction to market changes
Integrates all planning steps Provides real-time business information & Accurate plans and decisions are made for each order Right plans are made quickly
Salesperson
SalesDepartment
StrategyMarketing
Merchandise/ManufactureManufactureManagement
Purchase
Forecasting/Order
Control/Management
Selling Plan
Allocation Plan
Manufacture Plan
Purchase Plan
In1 day,Set-up
AllPlans
Week Cycle
Purchase Plan
Manufacture Plan
Allocation Plan
Selling Plan
Control/Management
Salesperson
SalesDepartment
StrategyMarketing
Merchandise/
ManufactureManufactureManagemen
t
Purchase
Month
Cycl
e
Forecasting / Order
3. SCM Case PLAN 2Predicting demands with information integration
Integrated management on information for forecasting demands
Simultaneous management on information Eliminates all inefficiencies originated from
inaccurate forecasts
Command CenterCustomer
SalesmanStrategy
Marketing
LocalMarketing
Bullwhip Effect
Customer
Command Center
Salesman LocalMarketing
StrategyMarketing
3. SCM Case PLAN 3
Real-Time delivery to customers
Allocation of resources in advance, based on current situation On time delivery through reliable information sources
Lack
Delivery by
the localstock
Customer
On-Hand
If there are no stock and we don’t know when can we buy, we will buy from other company!!
Headquarter
Manager Salesman Customer
Delivery by
the supply plan
On-Hand
In-TRANSIT
Stock Manufacture
plan
Material
plan
Allocation
4. APS Global Production Planning– Samsung Electronics introduced “Global Production Planning”, as a specific solution that enables SCM – Global Production Planning is a similar
concept to APS
4. APS Effects of implementing APS
• Simultaneous planning• Reduction in time for planning• Shortened planning cycle: Weekly,
daily planning• Enables making accurate production
plans• Enhancements on on-time delivery• Enables quick responses• Enhanced Customer service
5.SCM Timeline From 1997 To 2007
5.SCM Timeline In 2009
Global SCM Global SCM TOP 8TOP 8
The AMR Research Supply Chain Top 25 for 2009
salessales(Trillion
Won)
’97
18.5
’03
43.656
33
inventory turnover
ratio(day)
inventory..bond(Trillion Won)5.2 3.8
• Improvements on process management- Shortened process management cycle: monthly -> weekly ->
daily- Simultaneous planning/execution of worldwide
manufacturing/sales plans as a single system- Reduction of lead time for planning: previously 3 weeks, reduced
to less than 1 week
6.Result of SCM Improvements on process management
6.Result of SCM Articles