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DOSTEL MAKINA

2015 - GEBZE

DOSTEL Figures

Total 270 employees

Two production plant total 16.000 square meter

40.000 Ton Annual steel usage capacity ( Current %60)

TURNOVER 2014

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DOSTEL 2014 FIGURES

COŞKUNÖZ

• RENAULT PROJECTS DIE PRODUCTION

DOSTEL Figures

NEW PROJECTS

GEDIA – 2015

• OPEL ASTRA 5 DOOR VERSION

• FORD PROJECT

• VW PROJECT

• AUDI Q5/Q6 PROJECT

(TRANSFER & PROGRESSIVE

DIE PRODUCTION)

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FORD OTOSAN - 2015

• V362/3 TRANSIT

• B460 TOURNEO COURIER

• CARGO TRUCK

HONDA - 2017

• CIVIC 2017

ISUZU - 2016

• DMAX

FIAT - 2015

• 356 HB PROJECT

DOSTEL Figures

PLANNED TURNOVER RATIO 2015

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Dostel 2

Dostel 1

DOSTEL Plants

Engineering, Tool &

Die Shop,

Management, Finance,

Purchasing & Sales,

Logistic

DOSTEL Plants

Engineering, Tool & Die

Management, Finance,

Purchasing & Sales, Logistic

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DOSTEL Engineering & Tool Shop

ENGINEERING TEAM • 2 Process & Simulation Engineer • 4 Design Engineer

TOOL SHOP TEAM • 1 Chief Engineer • 2 CAM Engineer • 2 Project Engineer • 25 Die Maker & Machine operator

SOFTWARE INFORMATION

• CATIA V5 R20 • CIMATRON E10 • AUTOCAD 2010 • AUTOFORM PLUS R.4 • MS PROJECT • DINAMO

Engineering – Tool Shop

V5 R20

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CNC MACHINING PARK

NC/CNC 3D-2D Machining

CNC 3+2 Axis Machining

5000 x 2600 Bridge Type

4000 x 2100 Bridge Type

3250 x 1200 Bed Type

1700 x 700 Bed Type

3200 X 1600 High Speed

DOSTEL Engineering & Tool Shop

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Transfer Die Sets

Sample Dies

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DOSTEL Sample Progressive Parts in Production

PROGRESSIVE DIE – 2 PART /

SHOT

PROGRESSIVE DIE – 1 PART /

SHOT

PROGRESSIVE DIE – 2 PART (L/R) / SHOT

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PROGRESSIVE DIE – 1 PART /

SHOT

TOFAŞ–FIAT TRIM AND PUNCHING DIE

TOFAŞ-FIAT CAM TRIM AND PUNCHING DIE

3000mm*2320mm*1000mm : 23,5 TON 2800mm*1700mm*900mm : 16 TON

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Die Production Samples

COŞKUNÖZ – MERCEDES NCR Project Die & CF Sets

Die Production Samples

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Die Production Samples

ISUZU Die Sets

PIERCING DIE SET FOR NPR 3D TRUCK CHASIS PART

800 mm x 3800 mm x 500 mm

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FORM DIE SET FOR FTR-205 TRUCK CHASIS PART

800 mm x 8500 mm x 500 mm

COŞKUNÖZ – GM OPEL Project Die & CF Sets

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Die Production Samples

GEDIA – DAIMLER A217 Project Die Sets

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Die Production Samples

GEDIA – DAIMLER A217 Project Die Sets Buy-Off in POLAND

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Die Production Samples

GEDIA – GM OPEL Project Die & Part Production -

POLAND

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New Projects

GEDIA – FORD Project Die Production - SPAIN

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New Projects

GEDIA - GM Project Die & Part Production - POLAND

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Prototype & serial, Part & die production

New Projects

GEDIA – VW Project Die & Part Production -

POLAND

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New Projects

GEDIA – AUDI MEXICO Q5/Q6 DIE PRODUCTION

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TOTAL : 16 PARTS

37 TOOL

New Projects

GEDIA – AUDI MEXICO Q5/Q6 PROJECT MEETING & TRY OUT

STUDIES - 2015

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New Projects

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Prototype & serial, Part & die production

Prototype production finished

Shock Absorber & Anti Roll Bar Bracket

New Projects

Ford V362/3 Transit Urea Tank Straps

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Prototype & serial, Part & die production

Prototype production finished

New Projects

Radiator Guard – CARGO Truck (FORD)

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Prototype & serial, Part & die production

New Projects

New Projects

HONDA CIVIC 2016

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TOTAL 7 PARTS

41 TOOL

13 CHECKING FIXTURES

3 WELDING FIXTURE

COŞKUNÖZ

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RENAULT PROJECTS DIE PRODUCTION

New Projects

ISUZU D-MAX CHASIS PROJECT

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TOTAL 158 PARTS

445 TOOL

145 CHECKING FIXTURES

25 WELDING FIXTURE

New Projects

DOSTEL Quality

• DEA Vento Measuring Machine

PCDMIS software

(3200 mm X 2000 mm)

• DEA Vento Measuring Machine

Capps NT software

(4000 mm X 2000 mm)

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•ISO 9001 – ISO/TS 16949 CERTIFICATED FROM TÜV SÜD

•ISO 14001 CERTIFICATED FROM NQA

TANDEM ROBOTIC LOAD

•D2-H10 : 1 x 750T (M) (3200x2100) (ABB)

3 x 400T (M) (2750x1800) (ABB)

PROGRESSIVE

•D1-PRG 10 : 1 x 315T (M) (2470x1250)

•D1-PRG 20 : 1 x 315T (M) (2470x1250)

TANDEM MANUAL

•D1-H10 : 1 x 500T (M)(2800x1500)

1 x 400T (M) (2740x1800)

2 x 315T (M) (2470x1250)

•D2-H20 : 1 x 1000T (H) (2800x1700)

3 x 500T (M) (3150x1700)

•D2-H30 : 1 x 400T (M) (2750x1500)

3 x 400T (M) (2750x1500)

DOSTEL Main Process Lines

Press Technologies

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D2 TRANSFER PRESS

1100T Transfer Press

5000 mm x 2500 mm

Full Automated Cut to Length Line

Press Technologies

DOSTEL Main Process Lines

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TRY-OUT PRESES

Press Technologies

DOSTEL Main Process Lines

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1000T HIDROMODE 500T ERFURT 500T TOMRUK 400T COWISHAW

WALKER 2800x1700 2800x1500 2250x1540 2740x1800

2 NEW INVESTMENT PLANNED TO 2015.

GOVERMENT INVESTMENT INCENTICE DOCUMENT HAS BEEN APPROVED

• 1600T TRANSFER PRESS - 5500 X 2500 TABLE SIZE

PLANNED DATE END OF 2015

• 400T PROGRESSIVE PRESS - 2500 X 1250 TABLE SIZE

PLANNED DATE END OF 2015

New Investments

DOSTEL Main Process Lines

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DOSTEL Main Process Lines

WELDING

•MIG Welding Robot line (4 OTC Robot) •Spot Welding Robot line (14 Spot Welding Robot)

•Spot Welding Manuel line (18 Manuel gun)

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CRASH BOX FRONT

LEFT

CRASH BOX FRONT

RIGHT

FUEL TANK STRAP

HONDA

FUEL TANK STRAP

FORD

DOSTEL Safety Parts in Production

SWING ARM

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FUEL TANK STRAP

FORD

DOSTEL Parts On Ford V362 Transit

BRKT HTR WTR CONTR VLV

MTNG

PNL HTR PLENUM CHMBER

FRT

MBR ASY FRT FLR

REINF FRT ST BEL ANC

MBR ASY RR FLR CS

CWL ASY

REINF DH LWR PNL

REINF DH LWR PNL STRP ASY

FU/TNK SUPT

CVR RR CNR INR FIN UPR

REINF BDY SD INR PNL

TRGH ASY L/C DR OPG DRN LWR

MBR RR FLR CS LWR

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DOSTEL Sample Parts On Ford V363 Transit

CWL ASY

BRKT-RR SPG FRT

PNL W/SHLD HDR OTR

PNL HTR PLENUM CHMBER FRT LHD

REINF ASY BDY SD INR PNL LWR RH/LH

BRKT CPL/SHT BRG SUPT

STRP ASY FU/TNK SUPT

MBR ASY RR FLR CS CTR

CARR ASY LUGG MBR RR FLR CS LWR

MBR ASY CTR FLR CS REINF BDY SD LWR EDG RR MBR ASY BDY RR CS BRKT RR SPG RR

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DOSTEL Sample Parts On Ford B460 Transit

CWL ASY RH

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CWL ASY LH

PNL HTR PLENUM CHMBER FRT LH PNL HTR PLENUM CHMBER FRT RH

DASH PANEL BRAKE CYLINDER REINF

DASH PANEL BRAKE CYLINDER REINF

FRNT BRACKET FUEL TANK STRAPS

CROSS MEMBER HYUNDAI i20 PROJECT

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DOSTEL Sample Parts On Hyundai / Isuzu Models

ISUZU P700 TRUCK CROSS CAR BEAM

DOSTEL References

OEM

TIER 1

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THANK YOU

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