DIAL TEST INDICATORS(LEVER-TYPE · 2011. 3. 30. · Note on the use of TESATAST dial test...
Transcript of DIAL TEST INDICATORS(LEVER-TYPE · 2011. 3. 30. · Note on the use of TESATAST dial test...
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F-4
Ø
mm01810005 0,01 0,8 28 0 ÷ 0,4 ÷ 0 12,5301810006 0,01 0,8 38 0 ÷ 0,4 ÷ 0 12,5301810007 0,01 0,5 28 0 ÷ 0,25 ÷ 0 36,5301810008 0,01 0,5 38 0 ÷ 0,25 ÷ 0 36,5301810009 0,002 0,2 28 0 ÷ 100 ÷ 0 12,5301810010 0,002 0,2 38 0 ÷ 100 ÷ 0 12,53
in01820006 0.0005 0.030 1.1 0 ÷ 15 ÷ 0 1/201820007 0.0005 0.030 1.5 0 ÷ 15 ÷ 0 1/201820008 0.0005 0.020 1.1 0 ÷ 10 ÷ 0 1 7/1601820009 0.0005 0.020 1.5 0 ÷ 10 ÷ 0 1 7/1601820010 0.001 0.030 1.1 0 ÷ 15 ÷ 0 1/201820011 0.0001 0.008 1.1 0 ÷ 4 ÷ 0 1/201820012 0.0001 0.008 1.5 0 ÷ 4 ÷ 0 1/201820013 0.00005 0.008 1.5 0 ÷ 4 ÷ 0 1/2
Ø
mm01811000 0,01 0,8 28 0 ÷ 0,4 ÷ 0 12,5301811001 0,002 0,2 38 0 ÷ 100 ÷ 0 12,53
Ø
mm01810204 0,01 0,8 28 0 ÷ 0,4 ÷ 0 12,5301810205 0,01 0,5 28 0 ÷ 0,25 ÷ 0 36,5301810304 0,002 0,2 38 0 ÷ 100 ÷ 0 12,53
in01820204 0.0005 0.030 1.1 0 ÷ 15 ÷ 0 1/201820304 0.0001 0.008 1.5 0 ÷ 4 ÷ 0 1/2
✓
DIN 2270NF E 11-053
Rotating dial
Very low measuring force as shown in table oppositeMovement withpatented shock proof systemLever system with friction drive to preventoverloadAccuracy: see table on page F-3Supplied in a plastic case along with :
1 Insert with a 2 mm dia.1 Wrench (No. 01860307)1 Mounting rod with a 8 mmdia. (No. 01840105)
Identification number
Declarationof conformity
Insert
Insert
* Same technical data as standard models, but equipped with a 2 mm dia. ruby ball tip No. 01860302.
Insert
D I A L T E S T I N D I C A T O R S ( L E V E R - T Y P E )
TESATAST Standard Models
SWISSTAST Standard Models
TESATAST Perpendicular Models
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A-5F-5
Ø
mm01810011 0,01 0,8 28 0 ÷ 0,4 ÷ 0 12,5301810012 0,02 2 38 0 ÷ 1,0 ÷ 0 36,5301810013 0,002 0,2 28 0 ÷ 100 ÷ 0 12,53
in01820014 0.0005 0.030 1.1 0 ÷ 15 ÷ 0 1/2
mm01860201 01860301 1 12,5301860202 01860302 2 12,5301860203 01860303 3 12,5301860211 01860304 1 36,5301860212 01860305 2 36,5301860213 01860309 3 36,5301860307
01630003
01810005018100100186020301840104018401050186030701639007
A B
α
✓
Tungsten carbide or ruby ball tip
M1.4 coupling thread
✓
DIN 2270NF E 11-053Technical data are listed under each
single product
Plastic case
Identification number
Declarationof conformity
Ø Insert
Carbide ball tips Ruby ball tips mm
Wrench for measuring inserts
Indicator sets with small support
consisting of :Dial test indicator (lever-type)Dial test indicator (lever-type)Measuring insertMounting rodMounting rodWrench for measuring insertsINTERAPID small support UJ 15
Measuring direction
Shorter lever length
Measuring direction
NoteThe original measuring insert mounted on every TESATAST as well as any other insert with same nominal length but having a different ball tip diameter are fully interchangeable.
Measuring inserts
D I A L T E S T I N D I C A T O R S ( L E V E R - T Y P E )
Indicator Sets with Small Support
TESATAST Lateral Models
Note on the use of TESATAST dial test indicatorsWith the measuring insert lying parallel to the workpiece surface (Fig. A), these indica-tors give true reading due to the amplification factor to 1:1.In another measuring position (angle α in Fig. B), the effective lever length changes so that the read value needs to be corrected. With respect to this, also refer to the instruction manual.
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F-6
6
9
2
4
7
3
5
1
10
811
✓
mm 01840104 01840105 01840202 01840203 01840404 01840405 01840406 01840501 0186040101840001* No 1 ● ●01840100** No 2 ● ● ● ● ● ●01840703*** No 3 ● ● ● ● ● ● ●
in 01850104 01850105 01850202 01850203 01850404 01850405 01850406 01840501 0186040101850001* No 1 ● ●01850100** No 2 ● ● ● ● ● ●01850703*** No 3 ● ● ● ● ● ● ●
mm in01840104 1 Ø 4 01850104 Ø 7/3201840105 2 Ø 8 01850105 Ø 1/401840202 3 Ø 8 x 80 01850202 Ø 3/8 x 3.5
Ø 5,6 Ø 7/3201840203 4 13 x 6 x 50 01850203 1/2 x 1/4 x 2
Ø 5,6 Ø 7/3201840404 5 Ø 8 x 25 01850404 Ø 3/8 x 1
01840405 6 Ø 8 x 90 01850405 Ø 3/8 x 3.5
01840406 7 Ø 8 x 25 01850406 Ø 3/8 x 1Ø 8 Ø 3/8
01840501 8Ø 8 x 25 01840501Ø 4
01860401 9 Ø 5,6 01860401Ø 9,5
01840407 10 Ø 8 x 125
01860008 11 Ø 6
Consisting of the following components :
* Supplied with one single insert No. 01860201, 01860202 and 01860203, one wrench No. 01860307 as well as a suited case No. 01860308.** Supplied in a suited case No. 01860608.*** Supplied in a suited case No. 01860702.
Mounting rod with dovetail clampMounting rod with dovetail clampMounting rod with cylindrical body and clamping tenonMounting rod with right-angle body and clamping tenonShort swivel holder with mounting rodand dovetail clampLong swivel holder with mounting rodand dovetail clampAngle holder with mounting rod Clamping boreCentring shoulder for TESATAST Perpendicular with cylindrical rod Clamping point for mounting rod and dovetail clampDovetail clamp with tightening pointLong swivel holder with cylindrical rod anddovetail clamp as well as fine setting deviceMounting rod with dovetail clamp
Sets of Accessories
D I A L T E S T I N D I C A T O R S ( L E V E R - T Y P E )
TESATAST Accessories
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A-7F-7
0,01 mm 0,002 mm
1 2 1 2
10 µm 20 µm 4 µm 8 µm13 µm 23 µm 6 µm 10 µm
3 µm 1 µm
3 µm 2 µm
0,12 N 0,25 N
B
B
A
96,5
~16
16,5
ø 4
ø 3
0
ø 3
7,5
29
67,5
Measuring direction
Measuring direction
Measuring direction
Pointer Rev Pointer Rev
Deviation range, feTotal deviation range, fges
Repeatability limit, fw
Max. hysteresis, fu
Measuring force
APermissible limits of a metrological characteristic (MPE/MPL)
D I A L T E S T I N D I C A T O R S ( L E V E R - T Y P E )
INTERAPID 312 Dial Test IndicatorsVery large measuring span – Ideal for inspecting all significant size variations,e.g. on the surface plate – Measure position, form and shape errors.• Additional revolution counter for safe reading.• Bidirectional measuring with automatic reversal inside the movement.• Thereby pointer rotation is constant.• Jewelled movement with rubies.• Ball-bearing lever system with measuring insert swivelling through 210°.• Full-metal construction giving outstanding robustness.• Monobloc housing with mounted dovetail attachments as well as a 4 mm
swivelling shank.
Stylus insert with angular position of 12°All models INTERAPID 312 are designedto give a true reading when the angle be -tween the stylus and the workpiece sur-face is 12° (Fig. A).In another measuring position, includingparallel position of the stylus against theworkpiece surface, read values have to becorrected accordingly (Fig. B). Withregard to this, also read in the instructionmanual.
Regular ModelTime-tested dial test indicator with dial facemounted parallel to theinsert axis.
PerpendicularModelDial test indicator with dial face mounted at right angle to insert axis.
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F-8
Ø
mm074111366 0,01 1,6 37,5 0 ÷ 40 ÷ 0 16,5074111367 0,01 1,6 30 0 ÷ 40 ÷ 0 16,5074111368 0,002 0,4 37,5 0 ÷ 10 ÷ 0 15,2074111369 0,002 0,4 30 0 ÷ 10 ÷ 0 15,2
in074111370 0.0005 0.060 1.5 0 ÷ 15 ÷ 0 0.65074111371 0.0005 0.060 1.2 0 ÷ 15 ÷ 0 0.65074111965 0.0005 0.060 1.5 0 ÷ 15 ÷ 0 2.675074111374 0.001 0.060 1.2 0 ÷ 15 ÷ 0 0.65074111372 0.0001 0.016 1.5 0 ÷ 4 ÷ 0 0.65074111373 0.0001 0.016 1.2 0 ÷ 4 ÷ 0 0.65
Ø
mm074111375 0,01 1,6 37,5 0 ÷ 40 ÷ 0 16,5074111376 0,01 1,6 30 0 ÷ 40 ÷ 0 16,5
in074111377 0.0005 0.060 1.5 0 ÷ 15 ÷ 0 0.65074111378 0.0005 0.060 1.2 0 ÷ 15 ÷ 0 0.65074111958 0.0005 0.060 1.5 0 ÷ 15 ÷ 0 2.675074111379 0.001 0.060 1.2 0 ÷ 15 ÷ 0 0.65074111957 0.0001 0.016 1.5 0 ÷ 4 ÷ 0 0.65
074111366 074111367 074111368 074111369
4030
20
100
30
20
10
0,01 mm
4030
20
100
30
20
10
0,01 mm
02
0,002 mm 4
6
810
8
6
4
20
2
0,002 mm 4
6
810
8
6
4
2
Insert
Insert
✓
Rotating dial
Very low measuring force (see table on
page F-7)Lever system with friction driveto prevent
overloadAccuracy:see table on page F-7Supplied in aplastic casealong with :
1 steel insert with a 2 mm diameter, hardened.1 key No. 01860307
Identification number
Declaration of conformity
D I A L T E S T I N D I C A T O R S ( L E V E R - T Y P E )
INTERAPID 312 Regular Models
INTERAPID 312 Perpendicular Models
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A-9F-9
mm 074111366 074111367 074111368 074111369 074106331 074108942 074106026 074111474 01860307074111502 ● ● ● ● ● ●074111503 ● ● ● ● ● ●074111504 ● ● ● ● ● ●074111505 ● ● ● ● ● ●
in 074111370 074111371 074111372 074111373 074106331 074108943 074106931 074111474 01860307074111508 ● ● ● ● ● ●074111509 ● ● ● ● ● ●074111510 ● ● ● ● ● ●074111511 ● ● ● ● ● ●
074106331074108942
074108943074106026
07410693107411147401860307
mm 074111375 074111376 074106331 074108942 074106026 074111474 01860307074111506 ● ● ● ● ● ●074111507 ● ● ● ● ● ●
in 074111377 074111378 074106331 074108943 074106931 074111474 01860307074111513 ● ● ● ● ● ●074111514 ● ● ● ● ● ●
✓
Technical data as listed under:each single
product
Plastic case
Identification number
Declarationof conformity
Each full set consists of :
INTERAPID 312 as listed in the tables belowRectangular attachmentReducing sleeve, metricorReducing sleeve, inchSwivel holder, metricorSwivel holder, inchStorage case for measuring insertsWrench for measuring inserts
INTERAPID 312 Perpendicular Models
INTERAPID 312 Regular Models
D I A L T E S T I N D I C A T O R S ( L E V E R - T Y P E )
Dial Test Indicator Sets,Complete with Accessories
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F-10
✓
074106331
074108942
074106026
L
mm074107893 074105993 0,01 2 16,5074107895 074105994 0,01 1,5 16,5074107897 074105995 0,01 0,8 16,5
074106358 0,01 2 36,6*074106360 0,01 0,8 36,6*
074110481 074110482 0,002 2 15,2074110492 074110491 0,002 1,5 15,2074110493 074110507 0,002 0,8 15,2
074110494 0,002 2 34*074110508 0,002 0,8 34*
in074107899 074105996 0.080 0.650074107901 074105997 0.060 0.650074107903 074105998 0.031 0.650
074106361 0.080 1.375*074106363 0.031 1.375*
074111913*** 0.080 2.675074111912**** 0.100 2.675
mm/in01860307074111474
mm in074106331 07410633101840203 13 x 6 x 50 01850203 1/2 x 1/4 x 2
Ø 5,6 Ø 7/32074108603 Ø 4 074108603
074106026 Ø 8 x 133 074106931 Ø 3/8 x 5.25Ø 4
074108942 Ø 8 / Ø 4 074108943 Ø 3/8 / Ø 5/32074111481 3/16 x 5/16
L
✓
Ball tips inhardened steel ortungsten carbide
M1,7 coupling thread
Steel Carbideball tips ball tips
all**all**all**all**all**
Wrench for measuring insertsStorage case for measuring inserts
Rectangular clamping attachment, completeRectangular attachmentwith clampDouble attachment with clamping pointand dovetailSwivel holder with clamping points and dovetailReducing sleeveRectangular mounting rod
Length L of measuring inserts
D I A L T E S T I N D I C A T O R S ( L E V E R - T Y P E )
Measuring Inserts for INTERAPID 312
Accessories for INTERAPID 312
* The length of the used insert chan ges the amplification factor of the lever system. Therefore, eachread value must be doubled.
** Except for both models No. 074111965 and 074111958.
*** Model No. 074111965 only.**** Model No. 074111958 only.
NoteThe original measuring insert mounted onevery INTERAPID 312 as well as any otherinsert with same nominal length but havingdifferent ball tip diameters are fully inter-changeable.
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A-11F-11
mm mm Ø0351761301 0,01 0,8 28 0 ÷ 0,4 ÷ 0 12,530351761302 0,01 0,8 38 0 ÷ 0,4 ÷ 0 12,530351761303* 0,01 0,8 28 0 ÷ 0,4 ÷ 0 12,530351761305 0,01 0,5 38 0 ÷ 0,25 ÷ 0 36,530351761311 0,002 0,2 28 0 ÷ 100 ÷ 0 12,530351761312 0,002 0,2 38 0 ÷ 100 ÷ 0 12,53
mm mm Ø0351761321 0,01 0,8 28 0 ÷ 0,4 ÷ 0 12,530351761322 0,01 0,8 38 0 ÷ 0,4 ÷ 0 12,530351761331 0,002 0,2 28 0 ÷ 100 ÷ 0 12,530351761332 0,002 0,2 38 0 ÷ 100 ÷ 0 12,53
mm mm Ø0351761341 0,01 0,8 28 0 ÷ 0,4 ÷ 0 12,530351761342 0,01 0,8 38 0 ÷ 0,4 ÷ 0 12,530351761351 0,002 0,2 28 0 ÷ 100 ÷ 0 12,530351761352 0,002 0,2 38 0 ÷ 100 ÷ 0 12,53
mm mm
01860201 01860301 1 12,5301860202 01860302 2 12,5301860203 01860303 3 12,5301860211 01860304 1 36,5301860212 01860305 2 36,5301860213 01860309 3 36,53
01860307
✓
Carbide orruby ball tips
M1,4 couplingthread
✓
DIN 2270NF E 11-053
Rotating dial
Very low measuring force(see table on page F-3)
Movement withshock absorberLever systemwith friction clutchacting as load inhibitorFor accuracy,see tableon page F-3Provided in a suited plastic caseincluding:
3 measuring inserts with 1 mm dia. (No. 01860201)2 mm dia. (No. 01860202)3 mm dia. (No. 01860203)
1 wrench (No. 01860307)2 mounting rods with
4 mm dia. (No. 01840104)8 mm dia. (No. 01840105)
ExceptionsROCTEST No. 0351761303in a plastic case including:1 measuring insert with
2 mm dia. (No. 01860202)1 wrench (No. 01860307)1 mounting rod with
8 mm dia. (No. 01840105)ROCTEST No. 0351761305in a plastic case including:1 36,53 mm meas. insert,
2 mm dia. (No. 01860212)1 wrench (No. 01860307)1 mounting rod with a
8 mm dia. (No. 01840105)
Identification number
Declaration of conformity
Insert
* Low-cost model (for information on the scope of delivery, see opposite)
Insert
Insert
Carbide Rubyball tips ball tips
Wrench for measuring inserts
D I A L T E S T I N D I C A T O R S ( L E V E R - T Y P E )
ROCH Dial Test Indicators ROCTEST • Bidirectional measuring through automatic reversal inside the movement.• Continuous clockwise pointer rotation providing clear unambiguous
reading.• Insensitive to magnetic fields.• Jeweled movement with rubies.• Ball-bearing lever mechanism with measuring insert swivelling through
240°.• Very low measuring force.• Full-metal construction giving exceptional robustness. • One-piece housing with 3 dovetail mounting attachments.
ROCTEST Regular Models
ROCTEST Perpendicular Models
ROCTEST Lateral Models
Measuring insertsNoteThe original insertmount ed on each ROC TESTcan be re plac ed by any other onewith sa me or different ball tipdiameter as long as the nominal length is respected.
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F-12
✓
A
B
α
8,54
6,4 ø 1,51,
65
6
9
2
4
7
3
5
1
10
811
23,524,4
17
ø 38,2
ø 28,4
58,3
12,5
36,5
7,4
ø 228,7 7,8
51,2
12,5
36,5
7,4
6,5
ø 38,2
ø 28,4
7,4
ø 2
8,4
ø 3
8,2
13,914,8
72,7
12,5
18
Shorter lever length
Measuring direction
Measuring direction
D I A L T E S T I N D I C A T O R S ( L E V E R - T Y P E )
Regular ModelsModels with dial mounted parallel tothe insert axis.
Lateral ModelsModels with dial mounted parallel to the insert axis, but on the lateralface of the housing.
Perpendicular Models Models with dial mounted at rightangle to the insert axis.
Note on the use of ROCTEST dial testindicatorsWith the measuring insert lying parallel tothe workpiece surface (Fig. A), these indi-cators give true reading due to the ampli-fication factor to 1:1.In another measuring position (angle α inFig. B), the effective lever length changes so that the read value needs to be cor-rected. With respect to this, also refer tothe instruction manual.
ROCTEST AccessoriesFor a detailed description of the components shown in this catalogue as wellas the complete accessory sets and order numbers, see on page F-6.
-
A-13F-13
in in Ø Nmm L1 in L2 in
01826001 301-1 0.0005 0.030 27 0 ÷ 15 ÷ 0 0.6754 0.5278 ≤ 0,2501826002 303-1 0.0001 0.008 27 0 ÷ 4 ÷ 0 0.7200 0.5724 ≤ 0,2501826003 305-1 0.001 0.030 27 0 ÷ 15 ÷ 0 0.6754 0.5278 ≤ 0,2501826004 306-1 0.0005 0.030 40 0 ÷ 15 ÷ 0 0.6754 0.5278 ≤ 0,2501826005 310-1 0.001 0.080 27 0 ÷ 40 ÷ 0 1.800 1.6527 ≤ 0,2501826006 312-1 0.0005 0.060 40 0 ÷ 30 ÷ 0 1.440 1.2035 ≤ 0,25
mm mm Ø Nmm L1 mm L2 mm
01816001 302-1 0,01 0,8 27 0 ÷ 40 ÷ 0 18 14,26 ≤ 0,2501816002 304-1 0,002 0,2 27 0 ÷ 10 ÷ 0 18 14,26 ≤ 0,2501816003 307-1 0,01 0,8 40 0 ÷ 40 ÷ 0 18 14,26 ≤ 0,2501816004 311-1 0,025 2,0 27 0 ÷ 10 ÷ 0 45 41,26 ≤ 0,2501816005 313-1 0,01 1,6 40 0 ÷ 8 ÷ 0 36 32,26 ≤ 0,25
✓
DIN 2270 andfactory standard
Rotating dial
See table oppositeLever system with friction clutchacting as load inhibitor
Tungstencarbide ball tipsSupplied in a suited plasticcase including:
1 insert with a 2 mm dia.1 rigid rod with a 1/4 dia.
(No. 01850107).
A 8 mm dia. rod or a mount-ing lug (No. 01840107 or No. 03238013) can also beused instead of the rigid rod.
Both are provided at no extracost if specified on order.
Identification number
Declaration of conformity
Insert*
Insert*
* For both sizes L1 and L2, see drawing on page F-14.
Metric Versions
Inch Versions
D I A L T E S T I N D I C A T O R S ( L E V E R - T Y P E )
MERCER Series 300• Bidirectional measuring through automatic reversal inside the movement.• Continuous clockwise pointer rotation providing clear, unambiguous
reading.• Insensitive to magnetic fields.• Jewelled Movement with rubies.• Ball-bearing lever system with measuring insert swivelling through 240°.• Full-metal construction giving exceptional robustness.• One-piece housing with dovetail attachment on 3 faces.
-
0.001 in 0,025 mm0.0005 in 0.0001 in 0,01 mm 0,002 mm
0.0004 in 0.00012 in 10 µm 3 µm0.0005 in 0.00015 in 13 µm 4 µm
0.00015 in 0.00006 in 3 µm 1 µm
0.00015 in 0.00008 in 3 µm 1 µm
A
B
α
17
10.65
9.4
ø40
ø27
8
48.9
1L1 L2
8,54
6,4 ø 1,5
1,65
F-14
Shorter lever length
Measuring direction
Measuring direction
Deviation span, feTotal deviation span, fges
Repeatability limit, fw
Max. hysteresis, fu
D I A L T E S T I N D I C A T O R S ( L E V E R - T Y P E )
Maximum permissible errors for a metrological characeristic (MPE)
Note on the use of MERCER dial testindicatorsWith the measuring insert lying parallelto the workpiece surface (Fig. A), theseindicators give true reading due to theamplification factor to 1:1.In another measuring position (angle αin Fig. B), the effective lever lengthchanges so that the read value needs tobe corrected. With respect to this, alsorefer to the instruction manual.
-
A-15
in in Ø Nin L1 in L2 in
01826011 0.0005 0.06 0.02 1.063 0 ÷ 10 ÷ 20 0.72 0.5724 ≤ 0,3501826012 0.0005 0.06 0.02 1.575 0 ÷ 10 ÷ 20 0.72 0.5724 ≤ 0,3501826013 0.0005 0.12 0.04 1.063 0 ÷ 20 ÷ 40 1.44 1.2924 ≤ 0,2001826014 0.0005 0.12 0.04 1.575 0 ÷ 20 ÷ 40 1.44 1.2924 ≤ 0,2001826015 0.0001 0.024 0.004 1.063 0 ÷ 20 ÷ 40 0.72 0.5724 ≤ 0,3001826016 0.0001 0.024 0.004 1.575 0 ÷ 20 ÷ 40 0.72 0.5724 ≤ 0,30
mm mm Ø Nmm L1 mm L2 mm
01816011 0,01 1,5 0,5 27 0 ÷ 25 ÷ 50 18 14,26 ≤ 0,3501816012 0,01 1,5 0,5 40 0 ÷ 25 ÷ 50 18 14,26 ≤ 0,3501816013 0,01 3,0 1,0 27 0 ÷ 50 ÷ 100 36 32,26 ≤ 0,2001816014 0,01 3,0 1,0 40 0 ÷ 50 ÷ 100 36 32,26 ≤ 0,2001816015 0,002 0,6 0,1 27 0 ÷ 50 ÷ 100 18 14,26 ≤ 0,3001816016 0,002 0,6 0,1 40 0 ÷ 50 ÷ 100 18 14,26 ≤ 0,30
F-15
Metric Versions
Inch Versions
✓
DIN 2270 andfactory standard
Rotating dial
See table oppositeLever system with friction clutchacting as load inhibitor
Tungstencarbide ball tipsFor sizessee on previouspage F-14Supplied in a suited plasticcase including:
1 insert with a 2 mm dia.1 rigid rod with a 1/4 dia.(No. 01850107).
A 8 mm dia. rod or a mount-ing lug (No. 01840107 or No. 03238013) can also beused instead of the rigid rod. Both are provided at no extracost if specified on order.
Identification number
Declaration of conformity
Insert*
Insert*
* For both sizes L1 and L2, see on page F-14
MERCER TOP QualityDial Test IndicatorsModels with extra long measuring span.• Bidirectional measuring through automatic reversal inside the movement.• Continuous clockwise pointer rotation providing clear unambiguous
reading.• Insensitive to magnetic fields.• Jewelled movement with rubies.• Bell-bearing lever system with measuring insert swivelling through 240°.• Full-metal construction giving exceptional robustness.• One-piece housing with dovetail attachment on 3 faces.
D I A L T E S T I N D I C A T O R S ( L E V E R - T Y P E )
-
ø
L2
M1,
6
0.06 in 0.12 in 0.024 in 1,5 mm 3,0 mm 0,6 mm
0,025 mm0.0005 in 0.0005 in 0.0001 in 0,01 mm 0,01 mm 0,002 mm
0.0007 in 0.0009 in 0.0005 in 17 µm 24 µm 13 µm
0.0008 in 0.0012 in 0.0006 in 20 µm 30 µm 15 µm
0.00015 in 0.00025 in 0.0001 in 3 µm 6 µm 1,5 µm
0.00015 in 0.00025 in 0.0001 in 3 µm 6 µm 1,5 µm
0,8 mm 2 mm 3 mm
300 TOP Quality
01866010 01866007 01866017 0.5278 in 018260010182600301826004
01866011 01866005 01866018 0.5724 in 01826002 01826011018260120182601501826016
01866013 01866001 01866020 1.2035 in 0182600601866012 01866008 01866019 1.6527 in 0182600501866024 01866009 01866025 1.2924 in 01826013
01826014
01866014 01866003 01866021 14,26 mm 01816001 0181601101816002 0181601201816003 01816016
01866016 01866004 01866023 32,26 mm 01816005 0181601301816014
01866015 01866006 01866022 41,26 mm 01816004
F-16
✓
Tungsten carbide ball tips
M1.6 couplingthreadOriginal insertsmounted on every ROCTEST as well
as any other inserts withsame nominal length buthaving different tip diametersare fully interchangeable.
Deviationspan, feTotaldeviation span, fges
Repeatability limit, fw
Max. hysteresis., fu
Insert Series Serieslength L2
Inch Models
Metric models
Measuring Inserts
D I A L T E S T I N D I C A T O R S ( L E V E R - T Y P E )
Maximum permissible errors for a metrological characeristic (MPE)
Accessories for MERCER Dial TestIndicators – Series 300 and TOP Quality
-
A-17
D
01850106 Ø 1/4 in01850107 Ø 1/4 in01840106 Ø 8 mm01840107 Ø 8 mm01840108 Ø 4 mm01840109 Ø 4 mm03238013
✓
✓
6
9
2
4
7
3
5
1
10
811
13
ø 1
6
26,8
ø D
15
ø D
23,8
ø 1
619,05
6,4
9,5
14,3
ø 6,
4
26,2
F-17
Mounting rods and lug with dovetail gripMounting rod swivelling through ± 30°Rigid mounting rodMounting rod swivelling through ± 30°Rigid mounting rodMounting rod swivelling through ± 30°Rigid mounting rodMounting lug
Attachments for MERCER Series 300 andTOP Quality Lever-Type Dial TestIndicatorsFor a detailed description of the components shown in this catalogue as wellas the complete accessory sets and order numbers, see on page F-6.
Additional Clamping AccessoriesFor a detailed description of the components listed in this catalogue as wellas the complete accessory sets and order numbers, see on page F-6.
D I A L T E S T I N D I C A T O R S ( L E V E R - T Y P E )
-
mm mm mm Ø mm L mm µm µm µm N213 0,01 1,5 0,5 27 0÷25÷ 50 18 13 3 3 ≤ 0,35213G 0,01 1,5 0,5 40 0÷25÷ 50 18 13 3 3 ≤ 0,35212L 0,01 3 1 27 0÷50÷100 36 26 3 6 ≤ 0,20212GL 0,01 3 1 40 0÷50÷100 36 26 3 6 ≤ 0,20215 0,002 0,6 0,1 27 0÷ 5÷ 10 18 13 1,5 2,5 ≤ 0,30215G 0,002 0,6 0,1 40 0÷ 5÷ 10 18 13 1,5 2,5 ≤ 0,30215GL 0,002 1,2 0,2 40 0÷10÷ 20 36 26 1,5 5 ≤ 0,20216G 0,001 0,6 0,1 40 0÷ 5÷ 10 18 13 1,5 2,5 ≤ 0,30
A
B
α
17
10.65
9.4
ø40
ø27
8
48.9
1L
6.38
1.6
60∞
ø0.79
F-18
Total Travel/ Contacttravel revolution point
✓
DIN 2270 andfactory standard
Rotating dial
Friction lever system topreventing overloadContact points with tungsten carbide ball tipsDelivery in a suited plastic case
including:1 contact point, 2 mm dia.1 rigid stem with 8 mm dia.,
L = 15 mm, No. 018401071 rigid stem with 4 mm dia.,
L = 15 mm, No. 01840109(except for series 220).
Serial numberInspection reportwith a declarationof conformity
Shorter lever length
Measuring direction
Measuring direction
Metric Reading
D I A L T E S T I N D I C A T O R S ( L E V E R - T Y P E )
COMPAC Series 210 – Type Standard
COMPAC Dial Test Indicators Essential for the workshop, but also in the inspection room or measuringlaboratory – Ideal for comparative measurement on a surface plate – Detectform and position errors – Measure axial and radial runouts, especially.
Note for use of COMPAC dial test indicatorsWith the measuring insert lying parallel to the workpiece surface (Fig. A), these dial test indicators give true reading due to the amplification factor to 1:1.In another measuring position (angle α in Fig. B), the effective lever length changes so that the read value need be corrected. With respect to this, also read in the instruction manual
Technical features• Long range up to 3 mm.• Bidirectional measuring, without reversing lever.• Continuous two-way clockwise rotation of the pointer.• Swivelling probe through 180°.• Main pivot on oversized, self-aligning angular bearings.• Dovetail mounting machined in the indicator body.• Dull-chrome plated bezel and housing.• Rotating dial.• Insensitive to magnetic fields as produced in universal
precision mechanics.
-
A-19
mm mm mm Ø mm L mm µm µm µm N223 0,01 1,5 0,5 27 0÷25÷ 50 18 13 3 3 ≤ 0,35223G 0,01 1,5 0,5 40 0÷25÷ 50 18 13 3 3 ≤ 0,35222L 0,01 3 1 27 0÷50÷100 36 26 3 6 ≤ 0,20222GL 0,01 3 1 40 0÷50÷100 36 26 3 6 ≤ 0,20225 0,002 0,6 0,1 27 0÷ 5÷ 10 18 13 1,5 2,5 ≤ 0,30225G 0,002 0,6 0,1 40 0÷ 5÷ 10 18 13 1,5 2,5 ≤ 0,30
in in in Ø in L in in in in N212A 0.001 0.06 0.02 1.063 0÷10÷20 0.72 0.0005 0.00015 0.00015 ≤ 0,35214A 0.0005 0.06 0.02 1.063 0÷10÷20 0.72 0.0005 0.00015 0.00015 ≤ 0,35214GA 0.0005 0.06 0.02 1.575 0÷10÷20 0.72 0.0005 0.00015 0.00015 ≤ 0,35213LA 0.0005 0.12 0.04 1.063 0÷20÷40 1.44 0.001 0.00015 0.00025 ≤ 0,20213GLA 0.0005 0.12 0.04 1.575 0÷20÷40 1.44 0.001 0.00015 0.00025 ≤ 0,20215A 0.0001 0.024 0.004 1.063 0÷20÷40 0.72 0.00005 0.00005 0.0001 ≤ 0,30215GA 0.0001 0.024 0.004 1.575 0÷20÷40 0.72 0.00005 0.00005 0.0001 ≤ 0,30
in in in Ø in L in in in in N224A 0.0005 0.06 0.02 1.063 0÷10÷20 0.72 0.0005 0.00015 0.00015 ≤ 0,35224GA 0.0005 0.06 0.02 1.575 0÷10÷20 0.72 0.0005 0.00015 0.00015 ≤ 0,35223LA 0.0005 0.12 0.04 1.063 0÷20÷40 1.44 0.001 0.00015 0.00025 ≤ 0,20223GLA 0.0005 0.12 0.04 1.575 0÷20÷40 1.44 0.001 0.00015 0.00025 ≤ 0,20225A 0.0001 0.024 0.004 1.063 0÷20÷40 0.72 0.0005 0.00005 0.0001 ≤ 0,30225GA 0.0001 0.024 0.004 1.575 0÷20÷40 0.72 0.0005 0.00005 0.0001 ≤ 0,30
6.38 ø 0.79
1.6
8
L35
.17
9.4
Ø 27
Ø 40
33.2
10.6
5
F-19
Total Travel/ Contacttravel revolution point
Total Travel/ Contacttravel revolution point
Total Travel/ Contacttravel revolution point
Inch Reading
Metric Reading
Inch Reading
COMPAC Series 220 – Type Perpendicular
D I A L T E S T I N D I C A T O R S ( L E V E R - T Y P E )
-
mm mm mm Ø mm L mm µm µm µm N233 0,01 1,5 0,5 27 0÷25÷ 50 18 13 3 3 ≤ 0,35233G 0,01 1,5 0,5 40 0÷25÷ 50 18 13 3 3 ≤ 0,35232L 0,01 3 1 27 0÷50÷100 36 26 3 6 ≤ 0,20232GL 0,01 3 1 40 0÷50÷100 36 26 3 6 ≤ 0,20235 0,002 0,6 0,1 27 0÷ 5÷ 10 18 13 1,5 2,5 ≤ 0,30235G 0,002 0,6 0,1 40 0÷ 5÷ 10 18 13 1,5 2,5 ≤ 0,30
in in in Ø in L in in in in N234A 0.0005 0.06 0.02 1.063 0÷10÷20 0.72 0.0005 0.00015 0.00015 ≤ 0,35234GA 0.0005 0.06 0.02 1.575 0÷10÷20 0.72 0.0005 0.00015 0.00015 ≤ 0,35233LA 0.0005 0.12 0.04 1.063 0÷20÷40 1.44 0.001 0.00015 0.00025 ≤ 0,20233GLA 0.0005 0.12 0.04 1.575 0÷20÷40 1.44 0.001 0.00015 0.00025 ≤ 0,20235A 0.0001 0.024 0.004 1.063 0÷20÷40 0.72 0.0005 0.0001 0.0001 ≤ 0,30235GA 0.0001 0.024 0.004 1.575 0÷20÷40 0.72 0.0005 0.0001 0.0001 ≤ 0,30
✓
6.38
1.6
Ø 0.79
17
58.6
L
Ø 2
7
Ø 4
0
10.65
9.410.1
F-20
Total Travel/ Contacttravel revolution point
Total Travel/ Contacttravel revolution point
✓
DIN 2270 andfactory standard
Rotating dial
Friction lever system topreventing overloadContact points with tungsten carbide ball tipsDelivery in a suited plastic case
including:1 contact point, 2 mm dia.1 rigid stem with 8 mm dia. ,
L = 15 mm, No. 018401071 rigid stem with 4 mm dia.,
L = 15 mm, No. 01840109(except for series 220).
Serial numberInspection reportwith a declarationof conformity
Inch Reading
Metric Reading
D I A L T E S T I N D I C A T O R S ( L E V E R - T Y P E )
COMPAC Series 230 – Type Parallel
-
A-21
mm mm Ø mm L mm µm µm µm N242 0,01 0,8 27 0÷40÷0 18 13 3 3 ≤ 0,25242G 0,01 0,8 40 0÷40÷0 18 13 3 3 ≤ 0,25243L 0,01 0,5 27 0÷25÷0 45 13 3 3,5 ≤ 0,10243GL 0,01 0,5 40 0÷25÷0 45 13 3 3,5 ≤ 0,10245 0,002 0,2 27 0÷10÷0 18 4 1,5 2 ≤ 0,25245G 0,002 0,2 40 0÷10÷0 18 4 1,5 2 ≤ 0,25
in in Ø in L in in in in N244A 0.0005 0.030 1.063 0÷15÷0 0.6754 0.0005 0.0001 0.00015 ≤ 0,25244GA 0.0005 0.030 1.575 0÷15÷0 0.6754 0.0005 0.0001 0.00015 ≤ 0,25244LA 0.0005 0.020 1.063 0÷10÷0 1.800 0.0005 0.00015 0.00015 ≤ 0,10244GLA 0.0005 0.020 1.575 0÷10÷0 1.800 0.0005 0.00015 0.00015 ≤ 0,10245A 0.0001 0.008 1.063 0÷ 4÷0 0.7200 0.00015 0.00006 0.00008 ≤ 0,25245GA 0.0001 0.008 1.575 0÷ 4÷0 0.7200 0.00015 0.00006 0.00008 ≤ 0,25
✓
8
48.9
1L
17
10.65
9.4
ø40
ø27
6.38
1.6
Ø 0.79
F-21
Total Contacttravel point
Total Contacttravel point
✓
DIN 2270 andfactory standard
Rotating dial
Friction lever system topreventing overloadContact points with tungsten carbide ball tips
Delivery in a suited
plastic case including:1 contact point with a
2 mm diameter1 rigid stem with 8 mm dia.,
L = 15 mm, No. 018401071 rigid stem with 4 mm dia.,
L = 15 mm, No. 01840109
Serial number
Inspection reportwith a declarationof conformity
Inch Reading
Metric Reading
COMPAC Series 240 – Reduced RangeOne-revolution models
D I A L T E S T I N D I C A T O R S ( L E V E R - T Y P E )