Despiece Polipasto Manual Cyclone (2)

8/19/2019 Despiece Polipasto Manual Cyclone (2)

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OPERATING,

MAINTENANCE &

PARTS MANUAL

SUPPLEMENT

ARMY TYPE TROLLEY HOIST

Rated Loads:Army Type Trolley Hoists 1/4 through 12tons.

Follow all instructions and warnings forinspecting, maintaining and operatingthis trolley hoist.

The use of any trolley hoist presents some riskof personal injury or property damage. Thatrisk is greatly increased if proper instructionsand warnings are not followed. Before usingthis trolley hoist, each operator should become

thoroughly familiar with all warnings, instruc-tions and recommendations in this manualsupplement. Retain this manual supplementfor future reference and use.

Forward this manual supplement to operator.Failure to operate equipment as directed inmanual supplement may cause injury.

®

Before installing trolley hoist, fill in theinformation below.

Rated Load _________________________

Serial No. ___________________________

Purchase Date _______________________

ARMY TYPE TROLLEY HOIST


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CapacityPlain TrolleyGeared Trolley

Standard LiftStrands of Chain

DepthFlange Width

Chain Pull To Lift FullCapacity LoadChain Overhauled toLift Load One FootMinimum HeadroomMinimum Radius Curve

Ton

Ft.

In.In.

Lbs.

Ft.In.In.

1/445214541

81

6-12*3 3/8-5 1/2

23

22 1/211 7/16

30

SPECIFICATIONS

Code

American StandardShape AdjustmentRanges †

1/245224542

81

6-12*33/8-51/2

46

22 1/211 7/16

30

145244544

81

6-12*3 3/8-5 1/2

69

3011 3/4

30

1-1/245254545

81

6-153 3/8-5 5/8

80

40 1/215 5/16

30

245264546

81

6-153 3/8-5 5/8

83

5215 5/16

30

345274547

82

7-153 3/8-5 5/8

85

811948

445284548

82

7-153 3/8-5 5/8

87

1041948

545294549

83

8-184-6 1/4

74

15622 9/16

60

645304550

83

8-184-6 1/4

89

15623 1/16

60

845314551

84

12-245-8

91

20829 5/16

72

1045324552

85

12-245/8

93

26029 5/16

72

1245334553

85

15-245 1/2-8

95

31231 13/16

96

GENERAL INFORMATION

Cyclone®

SPECIFICATIONS

The Cyclone Hand Hoist has been expanded toinclude trolley suspended units. The CM CycloneArmy Type Trolley Hoist consists of the light-weight, durable Cyclone Hand Hoist rigidlysuspended from a four wheel trolley. To suspend

the hoist from the trolley, the upper hook isreplaced by a pair of load bars. As a result, thecomponents of the hoist including the lowerhook parts are shown and described in ManualNo. 646. The manual should also be usedfor operating instructions, safety procedures,inspections and maintenance procedures,lubrication information, troubleshooting,hoist exploded view, parts list and load chain

reeving information.

Army Type Trolley Hoists

This compact trolley hoist features reducedheadroom, side clearances and end approachwhich make it ideal for operation in tight spaces.Integral trolley has hardened universal tread

flanged trackwheels which minimize rollingfriction. CM’s Internal Load Limiter™ automaticallyguards against damaging overloads withoutincreasing overall dimension. Capacities rangefrom 1/4 thru 12 ton - plain or geared trolley.Adapts to a wide range of beam adjustments.

CM REPAIR/REPLACEMENT POLICY

All Columbus McKinnon (CM) Cyclone Hand Hoists andArmy Type Trolley Hoists are thoroughly inspected andperformance tested prior to shipment. If any properlymaintained Trolley Hoist develops a performance problemdue to a material or workmanship defect, as verified

by CM or an authorized service station, repair or replace-ment of the unit will be made to the original purchaserwithout charge. This repair/replacement policy appliesonly to Trolley Hoist installed, maintained and operatedas outlined in this manual, and specifically excludes partssubject to normal wear, abuse, improper installation,improper or inadequate maintenance, hostile environ-mental effects, and unauthorized repairs/modifications.

We reserve the right to change materials or design ifin our opinion, such changes will improve our product.Abuse, repair by an unauthorized person, or use ofnon-CM replacement parts voids the guarantee and

could lead to dangerous operation. For full Terms ofSale, see Sales Order Acknowledgment. Also, refer tothe back cover of Manual No. 646 for Limitations ofWarranties, Remedies and Damages and,Indemnification and Safe Operation.

*1/4 thru 1 ton plain Trolley Hoist can be adapted to 4” & 5” depth - American Standard Shapes (2 5/8”-3” flange widths) - at no extra charge.† Specify exact beam size when ordering.

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TROLLEY INSTALLATION

Operating the trolley hoist on a beam that hasno rail stops may allow the trolley hoist to falloff the end of the beam.

To Avoid Injury:Install rail stops at each end of the beam onwhich the trolley hoist is to operate.

The railstops must be positioned so as to notexert impact force on the hoist portion of theunit or the trolley wheels. They must contact theends of the trolley side frames.

Due to the variations in beam flange widths, itis suggested that the beam flange width bemeasured to determine the exact distribution ofspacer washers. The distance between track-wheel flanges (dimension “X”) should be 1/8 to3/16 inch greater than the beam flange width

for straight runway beams, and 3/16 to 1/4 inchgreater than the beam flange width if runwaysystem includes sharp curves. Also, the use ofother than CM supplied washers may result intrackwheel to beam flange variations and thusFigure 1 will not apply.

DISTRIBUTION OF SPACER WASHERSFlange 1/4, 1/2, & 1 1-1/2 & 2 Ton 3 & 4 Ton 5 & 6 Ton 8, 10 &12 Ton

Width

2-5/82-3/4

33-1/43-3/83-5/83-7/8

44-1/84-5/8

55-1/85-1/45-1/25-5/8

6

6-1/46-3/8

77-1/87-1/47-7/8

8

A

201917161514129976541

B

78101112131516162021222326

C

7891112131415161922222326

D

2019181615141312985541

A

1614131211865421

B

6891011141617182021

C

6791011131516182021

D

1615131211976421

A

13121110754321

B

0123689101112

C

0233699101112

D

13111010744321

A

141310876542

1

B

01467891012

13

C

014678101113

14

D

151411987542

1

A

181716151411

10955400

B

3456710

11121616172121

C

3457810

12121516162021

D

181716141311

9965510

If washer spacing recommendations are not followed,trolley hoist may fall from beam.

To Avoid Injury:Measure the actual beam flange on which the trolley hoist isto operate and use Figure 1 to determine the arrangement of

the spacer washers for that flange width.

Immediately after installation, operate trolley with acapacity load over the entire length of runway ormonorail system to be sure that all adjustments andoperations are satisfactory.

When applying a load, it should be directly under thetrolley. Avoid off center loading of any kind. Side loadingmay spread trolley side frames.

On systems with curves, the edges of the rail at thecurved sections should be lightly lubricated with grease.

An excessively worn beam flange may fail and allowthe trolley hoist to fall from the beam.

To Avoid Injury:Periodically inspect the beam flange for wear. Replacebeam if flange is worn.

2

Figure 1

! WARNING WARNING!

! WARNING

D

C

A

B


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To maintain continuous and satisfactory operation, aregular inspection procedure must be initiated toreplace worn or damaged parts before they becomeunsafe. Inspection intervals must be determined bythe individual application and are based on the typeof service to which your hoist will be subjected andthe degree of exposure to wear, deterioration ormalfunction of the critical components.

The type of service to which the hoist is subjectedcan be classified as “Normal”, “Heavy” and “Severe”.

Normal Service. Involves operation with ran-domly distributed loads within the rated loadlimit, or uniform loads less than 65% of ratedload for not more than 25% of the time.

Heavy Service. Involves operating the hoistwithin rated load limit which exceeds normalservice.

Severe Service. Is normal or heavy service withabnormal operating conditions.

Following are the recommended, minimumintervals of inspection. When the unit is subjectedto extra heavy usage or dusty, gritty, moist, orother adverse atmospheric conditions, shortertime intervals must be assigned. During thePeriodic Inspection, inspection must be madeof all parts for unusual wear, corrosion effector damage in addition to those specificallymentioned.

Minimum Inspection Schedule

Frequent Inspections. These inspections are

visual examinations by the operator or other des-ignated personnel. Records of such inspectionsare not required. The frequent inspections are tobe performed monthly for normal service, weeklyto monthly for heavy service, and daily to weeklyfor severe service and they should include thoseitems listed in Table 1 of Manual No. 646.

Periodic Inspections. These inspections are visu-al inspections of external conditions by anappointed person. Records of periodic inspectionsare to be kept to provide the basis for continuingevaluation of the condition of the hoist.

Periodic inspections are to be performed yearlyfor normal service, semi-annually for heavyservice and quarterly for severe service and theyare to include those items listed in Table 2 ofManual No. 646.

Any parts that are deemed unserviceable are tobe replaced with new parts before the unit isreturned to service. It is very important that theunserviceable parts be destroyed and properlydisposed of to prevent their possible future useas a repair item.

INSPECTION PARTS LIST

ORDERING INFORMATION

The following information must accompany allcorrespondence or repair parts orders.

1) Hoist capacity.

2) Serial Number - this is stamped on the hoist

frames as shown below.

For parts orders also specify:

1) Quantity desired.

2) Key number of part.

3) Part name.

4) Part number.

When ordering replacement parts, considerationshould be given to the need to replace other items:bearings, fasteners, gaskets, etc. Items that may be

damaged or lost during disassembly or just unfit forfuture use because of deterioration from age orservice.

Using “Commercial” or other manufacturer’s parts torepair the Cyclone Hand and Army Type Trolley Hoistsmay cause load loss.

To Avoid Injury:Order all replacement parts from CM. Parts maylook alike but often CM parts are made of specific

materials or processed to achieve specific properties.

Parts should be ordered from CM’s Master PartsDepots conveniently located throughout the UnitedStates and Canada. Refer to page i of Manual No.646 to locate the Master Parts Depot nearest you.

3

WARNING!


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CYCLONE ARMY TYPE TROLLEY HOIST PARTS LIST

KeyNo.646-264

646-265

646-266646-267646-268

646-269646-269A646-270646-270A

646-271

646-272

646-273646-273A646-274

646-276

646-276A

646-277646-278

646-279

646-280646-281646-282646-283646-284646-285646-286646-287646-288646-289

646-290

646-291

646-292

646-293646-293A

646-294

646-295646-296

646-297646-298646-299646-300646-301

646-302

No.Req’d.

11111122

4422422

4

2

2

2

1------2424112212122

44111124812121

22

221116822222323

Part NameSide Frame-Hoist Handwheel Side-Plain TrolleySide Frame-Hoist Handwheel Side-Geared TrolleySide Frame-Hoist Geared Side-Plain TrolleySide Frame-Hoist Geared Side-Geared TrolleyUpper Load BarLower Load BarSuspension Bolt-PlainSuspension Bolt-GearedSuspension Bolt NutSuspension Bolt Nut Cotter PinLoad Bar ScrewLoad Bar Screw LockwasherTrackwheels (Plain Trolley)Trackwheels (Geared Trolley)Trackwheels (With Gears)Trackwheel Stud-PlainTrackwheel Stud Nut-PlainTrackwheel Stud Lockwasher-PlainTrackwheel Stud-Plain Side-GearedTrackwheel Stud Nut-Plain Side-GearedTrackwheel Stud Lockwasher-Plain Side-GearedTrackwheel Stud-Geared Side-GearedTrackwheel Stud Nut-Geared Side-GearedTrackwheel Stud Lockwasher-Geared Side-GearedCapacity LabelWarning LabelTrolley Spacer Washers (Specify Amount. Req’d.)Hanger Bolt Washers (Specify Amount Req’d)Chain Anchor Bolt Washers (Specify Amount Req’d)Hanger Bolt Nut

Hanger Bolt Cotter Pin

Hanger AssemblyHanger Sheave

Hanger Sheave Bearing

Hanger Sheave Bearing RetainerHanger Sheave Snap RingSheave ShaftKeeper PlateKeeper Plate ScrewKeeper Plate Screw LockwasherDead End BlockDead End PinChain AnchorSheave Hanger Bottom Plate

Sheave Hanger Bottom Plate Screw

Hanger Bolt-PlainTrolley

Hanger Bolt-Geared Trolley

Chain Anchor Bolt-PlainChain Anchor Bolt-GearedChain Anchor Bolt NutChain Anchor Bolt Cotter Pin

Hook Block Half

Hook Block Top PlateTop Plate Screw

Hook Block BoltHook Block Bolt NutHook Block Bolt LockwasherHook Block Bolt Pipe SpacerHook Block Sheave

Hook Block Sheave Bearing

Capacity - Tons1/4,1/2 &1 3/4 1-1/2 & 2 3 & 4 5 & 6 8 & 10

Part Number46694 46684 46688 46381 46392 46406 446375 -- 46679 46381 46392 46406 446695 46685 46689 46382 46393 46407 446376 -- 46680 46383 46396 46500 446361 46686 46367 46378 46389

46362 46368 46379 4636846364 46366 46369 46380 46390 7042046374 -- 46371 46386 46394 70428

948803 958818988343 988368946764 946766936850 94676735774 50762 39016 39017 39006

39002 39016 39017 39006 3935642 -- -- --

987790 35838 39375 39377 39379982520 948804 988097 982613 988158987923 987924 987927 987928 --

36361 39375 39377 39379988155 988097 982613 988158987926 987927 987928 --36362 39376 39378 39380

988155 988097 982613 988158987926 987927 987928 --

946768 946769 46772 46773 46774 46775 46776 46777 46936984

948700 958726-- 948701

-- 95-- 945835 --

-- 945835-- 988382 --

-- 988382-- 46614 46409-- 45085 45436 (8 Ton

-- 45436 (10 & 1-- 83670 88542 (10 & 1

88542 (8 Ton)-- 45151 ---- 45765 --

-- 46413-- 46414-- 982693-- 982226-- 46422-- 45944-- 48021 (10 Ton) 46

46415 (8 Ton)46415 (10 & 12 Ton)

982706 (8 Ton)982706 (10 & 12 Ton)

-- 46391 ---- 46408

-- 46395 ---- 46405-- 70-- 70-- 95-- 98

46416 (8 Ton)46507 (12 Ton)46502 (10 Ton - Hoist Gear Housing Side)46503 (10 Ton - Hoist Handwheel Side)

-- 46307 46946781 (8 & 10 Ton)

946781 (12 Ton)-- 946780-- 948804-- 987924-- 46420-- 45436

-- 4-- 88542-- 8

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CYCLONE ARMY TYPE TROLLEY HOIST PARTS LIST

Part NameHook Block Sheave Bolt

Sheave Bolt Nut

Sheave Bolt Lockwasher

Chain Anchor BoltChain Anchor Bolt NutChain Anchor Bolt LockwasherHook Block Plate - Warning LabelHook Block Capacity LabelCapacity Plate ScrewLower HookLatch KitHook TrunnionHook Thrust BearingHook NutHook Nut PinHook SleeveTrackwheel BearingTrackwheel CupTrackwheel ConeTrackwheel Bearing WasherTrackwheel Snap RingTrackwheel Spacer-Plain TrolleyTrackwheel Spacer-Geared Trolley-PlainTrackwheel Spacer-Geared Trolley-GearedTrackwheel Stud WasherTrackwheel Spacer Washer-GearedTrackwheel Spacer Washer-PlainTrackwheel Spacer WasherTrackwheel GearTrackwheel Gear Pin

Trackwheel Gear ScrewHandwheel Shaft & PinionHandwheel Shaft BushingHandwheelHandwheel KeyHandwheel Shaft NutHandwheel Shaft LockwasherHand Chain GuideHand Chain Guide BushingGuide ScrewGuide Screw NutGuide Screw LockwasherGuide Screw WasherHand ChainHand Chain - Zinc PlatedHand Chain Connecting LinkHand Chain Connecting Link - Zinc PlatedCapacity Insert

Capacity - Tons1/4,1/2 & 1 3/4 1-1/2 & 2 3 & 4 5 & 6 8 & 1012

Part Number-- 46421 --

-- 46421-- 988149 --

-- 988149-- 987924

-- 98792446421 (10 Ton Only)988149 (10 Ton Only)987924 (10 Ton Only)

-- 7028346917 - (8 Ton), 46916 - (10 Ton), 46915 - (12 Ton)

-- 988271-- 46006 46304-- 52707 71913-- 46424-- 88511

-- 945836 82468-- 983788 82466-- 46425 --

82113 82119 82115 ---- 88523-- 88519-- 81008-- 39715

-- 39716 39717 81009-- 81009-- 39386

81014 81015 81016 --82046 --

-- 987903 ---- 82047 82048 --

35425 39382 39383 39384983777 983778 --

-- 983781-- 982687

46677 46676 46398 46501820543314359967988095986270

46678 58152-- 58727-- 987065-- 945822-- 945853-- 986224

85808619022945490945491

No.Req’d.

23464612222

161111111488884

22444426441211111

11111

AIRAIR111

KeyNo.646-303

646-304

646-305

646-306646-307646-308646-309646-310646-311646-312646-313646-314646-315646-316646-317646-318646-319646-320646-321646-322646-323646-324

646-325646-326

646-327646-328

646-329646-330646-331646-332646-333646-334646-335646-336646-337646-338646-339646-340646-341646-342

646-343

646-344

Part Numbers for packaged lubricants used in Cyclone Hand andArmy Type Trolley Hoists

*These are not furnished by CM in Packaged Quantities.When ordering lubricants, specify the type of lubricant, part number andpackaged quantity required.

Touch-up Paints for Cyclone Hand and Army Type Trolley Hoists:1. Hoist. Order **(1) case (12-12 oz. Aerosol Cans) of Orange Touch-up paint

Part Number 84190.

2. Trolley. Order **(1) case (12-12 oz. Aerosol Cans) of Black Touch-up paint PartNumber 84189.

** Touch-up paints are only available in case quantities.

NOTE: When painting Hoists or Trolleys, also order warning labels, iden-tification labels, etc. that may be coated during painting.

LubricantUsage

Gears

HandwheelThreads

Chain

TrackwheelBearings

TrackwheelGears

HandwheelShaft

Type of Lubricant

Grease

Spray

Oil

Grease

*Heavy CupGrease

*Light MachineOil

Part Numbersand packagedQuantities of

Lubricants

28610 (1# can)28632 (4# can)

46698 (16 oz.)

28608 (1 pt. can)28619 (1 gal. can)

28610 (1# can)28632 (4# can)

--

--

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NOTES

8


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Note: When ordering parts, always furnish hoist model and serial number,motor horsepower, voltage, phase, frequency and rated capacity of hoist onwhich the parts are to be used.For the location of the nearest Authorized Repair Station, Contact CM, (seeinside front cover of Manual No. 646).

LIMITATION OF WARRANTIES, REMEDIES AND DAMAGES

INDEMNIFICATION AND SAFE OPERATION

!

Despiece Polipasto Manual Cyclone (2)

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