Data Sheet Electromagnetic Flowmeter MagMaster – … electromagnetic flow meter. Class-leading...

Electromagnetic Flowmeter

MagMaster – Water & Waste Water Version

MagMaster – bringing unsurpassedflowmetering performance to the

Water and Waste Water industries

Data SheetSS/MAG/WW_11

Industry-specific design– suitable for all applications found in the water and

waste water industries

Widest flow range, highest accuracy– diameters from 15mm to 2200mm (0.5 to 84 in.)– sizes up to 2600mm (102 in.) are available to

special order

Submersible sensor– suitable for flooded chambers and pits

Buriable sensor– eliminates chambers and ensures fast, low-cost

installation

Hazardous area approvals– FM, CSA, ATEX– ideal for waste water treatment works

Built-in earthing (grounding) electrode– eliminates the need for earthing (grounding) flanges

2-year warranty as standard– high-quality product guarantees reliable

maintenance-free operation

CalMaster compatible– in situ verification of flow meter calibration

Remote Communications– including Profibus DP v0

Electromagnetic FlowmeterMagMaster – Water & Waste Water Version SS/MAG/WW_11

2

Calibration VerificationCalMaster is the world's first in situ calibration verificationsystem. The system allows the calibration of MagMasterelectromagnetic flow meters to be verified without the need for'wet calibration'. The complex series of tests automaticallyperformed by CalMaster is completed and a certificateproduced without costly excavation of the sensor or disruptionto the water supply. A complete solution to the regulatoryrequirement for routine verification and traceability ofelectromagnetic flow meters.

Setting the StandardDesigned specifically to target the diverse applications found inthe supply and treatment of both potable and waste water,MagMaster sets new levels of accuracy, reliability and low cost ofownership.

MagMasters ground-breaking design guarantees long-termcalibration stability, coupled with the wide range of sizes, 15 to2600mm (0.5 to 102 in.), choice of lining and electrode materialquickly established MagMaster as the de facto industrystandard electromagnetic flow meter.

Class-leading Flow PerformanceThe combination of sensors with ultra-linear magnetics, proventechnology, signal processing and sensor drive results inunsurpassed accuracy and an operable flow range of 1500:1.MagMaster's class-leading performance ensures reliable andaccurate measurement over the widely varying flow rates,including minimal night flows, which occur in typical water andwaste water systems.

Assured QualityMagMaster is designed and manufactured in accordance withinternational quality procedures (ISO 9001) and all flowmetersare calibrated on nationally-traceable calibration rigs to providethe end user with complete assurance of both quality andperformance of the meter.

For further information on CalMaster refer to the brochurePB/CALMASTER

ABB operated national and internationally accredited flow calibration facilities in the UK, USA, Australia, Germany and India.


3

Electronic Display Unit Comprehensive display

Forward, reverse and net totals

4 digital outputs: forward pulse, reverse pulse, alarm 1and alarm 2

2 analog outputs (output 2 optional)

Communications: serial data (RS232), HART andProfibus DP v0

MagMaster is available with integral or remote transmitters,configuration is achieved either with a configurator of via theoptional integral keypad. The software features multi-levelpassword protection to prevent unauthorized configurationchanges. In the 2-line display only variant, display data can onlybe changed using a magnetic wand, no operational parameterscan be changed without the use of a configurator andappropriate passwords.

Forward flow total Reverse flow total Net flow total Alarms Flow Velocity in m/s or ft/s Flow Rate % of Range

Flow rate

>43567 Ltr

12.328Ltr/s Ltr/s>43567Ltr

12.328Alarm/Flowrate units

Magnetic switches fortotalizer reset & toscroll through allparameters

Membrane keys for access,adjustment of all parameters,totalizer reset and to scrollthrough all parameters

2-Line Display Version32-Character Super-Twist Display Keypad Version

Programming Options Local hand-held configurator (for example PSION Workabout)

Integral keypad

HART

Personal computer

Wall-mount Version


4

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Easy, Low-cost InstallationMagMaster sensors rugged and robust construction ensure along, maintenance-free life under the arduous conditionsexperienced in the water and waste water industry. The sensorsare fully submersible, meeting the requirements of IP68 (NEMA6)enabling installation in flooded chambers or metering pits.

MagMaster sensors in all sizes are buriable. Installation merelyinvolves excavating to the underground pipe, fitting the sensor,cabling back to the transmitter and then backfilling the hole. Nometering chambers or pits are required to the installation issimple, fast and low cost.

International ApprovalsAlternative versions of MagMaster are available for generallocations with FM Approval/CSA Certification and for HazardousArea locations to ATEX, FM and CSA Standards. A briefsummary of these Hazardous Area versions is given below,covering the safety designation inside the pipe. No externalsafety barriers are required.

Underground Installation of MagMaster


5

Specification – SensorSizes

* Based on 10ms–1 (33fts–1), but instrument capability in excess of15ms–1 (50fts–1)

seziS).ni(mm

egnaRwolFmuminiM *mumixaM

m 3 )nim/gSU(h/ m 3 )nim/gSU(h/)6.0(51 )120.0(500.0 )82(6)8.0(02 )830.0(900.0 )05(11

)1(52 )950.0(410.0 )77(71)6.1(04 )51.0(530.0 )791(54

)2(05 )32.0(350.0 )113(17)5.2(56 )04.0(980.0 )525(911

)3(08 )95.0(631.0 )697(181)4(001 )49.0(12.0 )3421(382)6(051 )01.2(74.0 )7972(046)8(002 )37.3(48.0 )4794(0311)01(052 )38.5(23.1 )1777(0771)21(003 )4.8(19.1 )09111(0452)41(053 )11(06.2 )03251(0643)61(004 )51(93.3 )09891(0254)81(054 )91(92.4 )08152(0375)02(005 )32(3.5 09013(0707)42(006 )33(6.7 )06744(08101)82(007 )64(41 )02906(05831)03(067 )25(61 )03996(00951)13(008 )06(81 06597(00181)53(009 )57(32 )007001(00922)93(0001 )39(82 )003421(00382)14(0501 )211(13 )004051(00243)74(0021 )431(14 )000971(00704)55(0041 )281(55 )007342(00455)95(0051 )802(46 )007972(00636)36(0061 )832(27 )003813(00427)17(0081 )203(29 )008204(00619)97(0002 )273(311 )004794(001311)78(0022 )154(631 )000206(000731

Accuracy (under forward flow reference conditions)

5.0

4.0

3.0

2.0

1.0

0 0.1 0.2 0.3 0.4 0.5Velocity — m/s (ft/s)

Acc

urac

y %

0.150.20

1.0 15.0

Sizes 700mm (27 in.)±1mm/s (0.0033ft/s) for velocities

below 0.4m/s (1.3ft/s)

Sizes 600mm (24 in.)±0.75mm/s (0.0025ft/s) for velocities

below 0.5m/s (1.64ft/s)

Analog output Additional < 0.008mA

Temperature effect

Transmitter <0.08% of reading/10C

Analog output – Additional

<0.08% of reading/10C

Power supply variation Negligible

Pressure effect <0.15% over the operating range ofthe equipment


6

…Specification – Sensor

Wetted MaterialLining

Suitable for potable water and waste water(all materials UKWFBS listed)Contact factory for non-standard materials

Electrodes

Stainless steel 316Contact factory for non-standard materials

Flanges

Carbon steel

Pressure limitations

600mm as flange rating

700mm 6, 10 or 16 bar

Environmental protection

IP68 (NEMA6)

Buriable to 5m (16 ft) depth

Pressure equipment directive 97/23/EC

This product is applicable in networks for the supply, distributionand discharge of water and associated equipment and is thereforeexempt.

Conductivity

5S/cm

End connections

PN6 ANSI B16-5 Class 150

PN10 ANSI/AWWA C207 Class B & D

PN16 AS2129 Table 'C'

or BS10/AS2129 Table 'D' & 'E'

Electronic Display UnitMounting

Integral with sensor

OR

Remote up to 100m (325 ft)Longer lengths available on request

Housing

IP65 (NEMA4)

Glass-loaded polypropylene, polycarbonate window ULVO rated

Electrical connections

20mm glands, or accepts1/2 in. NPT connections

Sensor cable

ABB cable supplied as standard

Armored version available on request

Power supply*

epyTegatloV)V(egnaRegatloV

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CA 562ot58 044ot74 02<

CD 04ot11 – 02<

Temperature Ranges

60°C (140°F)

–20°C (–4°F)

Process Ambient

–10°C (14°F)

70°C (158°F)75°C (167°C)

–20°C (–4°F)

Storage

*Power supply fully isolated

Liquid Sensing

Drives output to zero with an empty pipe

Languages

Operation in English, French, German, Spanish, Italian, Dutch plusothers on application


7

Common

mA

Forward

Reverse

Choice of9 alarms

<21mA, 16V

<800Hz, <35V open collectorsquare wave, or fixed pulsewidth <2.5s, 250mA

<35V, >250mA open collector

Contact closure or logic input

Totalizer resetDual range selectionOutput holdDrive to zero

RS232(local only)

9-pin D-connector (PC compatible)

Dual analog (optional)Non-active output is 4mA or 0mA

Optional (For blind & 2-line display units)

Optional (For keypad units)

Dual mA Dual analogNon-active output is 4mA or 0mA

Galvanic isolation to 50V DC between analog pulse/alarmand earth/ground

Profibus DP v0

Dual mA

HART

Output/Inputs Mounting

>5 x pipe dia.

minimum

>2 x pipe dia.

minimum

Flow Direction

Sensor Electrodes

45°maximum

Pipe Connections


8

Sensor Specification (nominal dimensions)

15 to 2200mm (0.5 to 84 in.)

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52 *52 1 104 *04 11/2 11/2 )02(905 *05 2 2 )32(0156 *56 21/2 21/2 )04(8108 *08 3 3 )04(81001 *001 4 4 *)8.9(052 )45(42051 *051 6 6 *)8.11(003 )48(83002 **002 8 8 **)8.31(053 )18(73052 **052 01 01 **)7.71(054 )231(06003 **003 21 21 **)7.91(005 )451(07053 **053 41 41 **)7.12(055 )022(001004 **004 61 61 **)6.32(006 )352(511054 **054 81 81 **)5.72(896 )253(061005 **005 02 02 **)2.03(867 )554(712006 **006 42 42 **)1.63(819 )396(513007 ***007 72 82 ***)6.72(007

)549(034067 ***067 03 03 ***)03(267008 ***008 – – ***)5.13(008009 ***009 63 63 ***)4.53(009 )0911(0450001 ***0001 93 93 ***)4.93(0001 )5851(0270501 ***0501 24 24 ***)24(7601 )0391(0880021 ***0021 84 84 ***)2.74(0021 )0612(00010041 ***0041 45 45 ***)1.55(0041 )0913(05410051 ***0051 06 06 ***)95(4251 )0003(07310061 ***0061 66 66 ***)36(0061 )0044(00020081 ***0081 27 27 ***)6.88(0522 )0825(00420002 ***0002 87 87 ***)4.89(0052 )0407(00230022 ***0022 48 48 ***)011(0572 )0039(0024

mm3–/0+ecnareloT*mm5–/0+ecnareloT**

mm01–/0+ecnarelotlacipyT***

Dimensions in mm (in.)

A


9

Overall Dimensions

Terminal Box – Sensor Mounted

Integral Electronic Display Unit (mounted on Sensor)


IP65/NEMA4 Remote Electronic Display Unit



29(1.14)

34.5 34.534.5= 69 =

214(8.43)

232(9.13)

161.5(6.36) ø6.5 (0.25)

(3 POSN)

34.5mm = 1.36in

Unit Depth = 70 (2.75)

29(1.14)

34.5(1.36)

34.5(1.36)

214 (8.43)

161.5(6.36)

242.5 (9.55)

33.5(1.32)

Unit Depth = 70 (2.75)

M20 CableGland shown

95 (3.75)

61 (2.4)

30 (1.2)

80 (3.15)


10

Note: Remove any exposedblack conductive layer from theinner insulation of both coaxialcables.

N (–)

L (+)

SIGGND

DS1

SIG1

SIG2

DS2

BLK2

BLK3

BLK1

ALARM1

ALARM2

PLS0V

EXTI/P+

IC+

FOUTA / FWD

FOUTB / REV

PLS0V

EXTI/P–

IC2 /DUAL I

IC–CD1

CD2

5V

INPUT

PULSE/ALARMS

SENSORCONNECTIONS

Optional

CD1

CD2

SIGGND

DS1

SIG1

SIG2

DS2

220R220R

HART

TRANSMITTER

*

*ABB cable

SupplyF u s e

ESCRN

Electrical Connections


11

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Ordering Information – Sensor


SS

/MA

G/W

WIs

sue

11

ABB LimitedOldends Lane, StonehouseGloucestershireGL10 3TAUKTel: +44 (0)1453 826661Fax: +44 (0)1453 829671

ABB Inc.125 E. County Line RoadWarminsterPA 18974USATel: +1 215 674 6000Fax: +1 215 674 7183

ABB has Sales & Customer Supportexpertise in over 100 countries worldwide

www.abb.com

The Company’s policy is one of continuous productimprovement and the right is reserved to modify the

information contained herein without notice.

Printed in UK (11.04)

© ABB 2004

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123456

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Ordering Information – Transmitter

Data Sheet Electromagnetic Flowmeter MagMaster – … electromagnetic flow meter. Class-leading...

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