MAGFLO®

Flow metering based on electromagnetic technology

FLOW DIVISION – Simply Better

For value-adding

performance

you can count on

VALUE-ADDING PERFORMANCE

Danfoss has been a pioneer in the field of non-intrusive flowmeters technologies since 1970.Since then, Danfoss has been at the forefront ofsolving metering problems with innovativesolutions.

Danfoss MAGFLO® electromagnetic flowmetersare a perfect example.They were developed to addvalue to our customers’ operations by improvingaccuracy, simplifying operation and reducing theoverall cost of flowmeter ownership.

MAGFLO®

MAGFLO® flowmeters are the most versatile and widely used type of flowmeters in the world.This is due to their accurate and reliable flow measurement, ease of installation, commissioning,operation, and maintenance.

SENSORPROM®

SENSORPROM® is the MAGFLO® flowmeter’s memory unit which is unique for each flowmeter and carries all characteristics.SENSORPROM® ensures correct setup and accurate flow measurement from the first power-up, without programming.

USM II Plug & Play add-on communication modulesUSM II – the Universal Signal Module with “Plug & Play” simplicity makes it easy to access and to integrate the flow measurement with almost any system. It also ensures the flowmeter will be easy to upgrade to new communication platforms in the future.

MAGFLO® VerificatorMAGFLO® Verificator is designed to conduct in-line verification of thecomplete flowmeter system, giving you the assurance and documentation of continuous accuracy.

Discover the value-adding advantages of MAGFLO® flowmeters

MAGFLO® flow technologies are

like valuable pearls.You can’t

appreciate their value until you

look inside the oyster shell.

INTELLIGENT SOLUTIONS

MAGFLO® flowmeters will make managing flow easier.Whether it’sinstallation, managing operations or verifying continuous accuracy,customers rely on MAGFLO® to improve the entire value chain ofactivities.

Greater flexibility• Wide product program• Integral or remote installation using the same converter

and sensor• USM II communication platform for easy

integration with all systems

Easier to commission• SENSORPROM® enables instant measurement from

the start of power-up• User settings automatically stored in the SENSORPROM®

Easier to operate & maintain• No moving parts• Robust construction and materials• Uniform user interface for all MAGFLO® products

Easier to service• Converter replacement requires no programming.

SENSORPROM® automatically updates all settings afterinitialization

• Comprehensive self-diagnostic for error indication and logging

Room for growth• Plug & Play communication modules are available in

a wide range of bus-protocols• Add-on modules allow future upgrades

without investing in new flowmeters

Longer long term accuracy• MAGFLO® flowmeters are backed by our proprietary DCA

verification program, validating the actual flow performance in-line

• In-line performance check of complete flowmeter installation,without interrupting the installation, dismantling cables etc.

What makes MAGFLO®

simply better

MAG 6000 MAG 5000 MAG 1100 MAG 1100 F MAG 3100 (W) MAG 5100 WRack Mount Integral / wall mount

SENSORPROM® the beauty of superior value for customers Did you know that a big reason flowmeters can’t perform optimally is due to incorrect installation? SENSORPROM® eliminates this risk by storing the flowmeter’s calibration and “fingerprint” data for correct start-up and flowsensor verification. SENSORPROM® automatically sends data to the converter when it is initialized.• No programming or manual input is needed• No human error is possible• SENSORPROM® also contains the sensor’s magnetic properties (fingerprints)

enabling it to conduct high performance verification testing throughout itslifetime of use

• Stores user-setting for easy replacement of converter

USM II Intelligent connectivityUSM II, the Universal Signal Module, enables you to connect flowmeters to your network. It offers a broad range of field busoptions for managing data acquisition and configuring your network. Simply “Plug & Play” interface designed with an open architecture that guarantees compatibility with existing and future communication available platforms.

• Plug & Play add-on modules for easy gateway from one communication platform to another, without loss of existing IO interface and functionality:– Profibus DP, PA– DeviceNet– HART– CANopen

• Displays the same flow measurement on several converters simultaneously

• Enables remote configuration and access to flowmeter information

• Upgrading to emerging communication standards is as easy as snapping on a new add-on modules

Beauty, brains & MAGFLO®

It’s quite a combination

Control Net

Sensor Net

Administration Net

Modules: Profibus DP, Profibus PA, DeviceNet, HART and CANopen

SIMPLY BETTER

It's Simple.They are engineered for high performance,

easy installation, operation, and maintenance.

Choose MAG 5000 for a truly robust, cost effective solution for all-round applications. Choose MAG 6000 for more demanding applications where you require higher accuracy and greater functionality.

What’s so unique about MAG 5000 and MAG 6000 signal converters?

Integral or remoteinstallation made easy• Remote installation with the

same standard converter – standard cable: up to 900 FT – special cable: up to 1500 FT

MAG 5000 AND 6000

Rack Mount Wall Mount w. cleaning Integral / wall mount Integral / wall mount Wall Mounting Kitor IS barrier w/o display

Your guarantee for performance• MAG 5000 accuracy: 0.5% • MAG 6000 high accuracy: 0.25% • Superior signal resolution for optimal turndown

ratio• User configurable operation menu with

password protection• Multiple functional output for process control • Comprehensive self-diagnostic, for error

indication and logging• Batch control• Multilingual display and keypad interface• Accessories: cleaning units for cleaning

electrodes in the sensor• Custody transfer approval:

PTB, OIML R75, OIML R117• ULc approved

MAG 3100 measures up to any application.

Danfoss customers get first class performance across a broad range of applications with MAG 3100 flowmeters.The MAG 3100 series with its flexibili-ty in the choice of linings, electrodes, and flange materials allows the measure-ment on even the most extreme process media.

• Wide range of pipe dimensions: DN 1/2” to DN 80”• Wide pressure range: up to 1400 (10000) psi• Standard build in length according to DIN and ISO• Wide range of electrodes and liners• High temperature sensor for application with temperatures

up to 350 °F• 0.25% accuracy• Individual calibration for high accuracy on a UKAS EN 45001

accredited calibration facilities with +/- 0.1% tracable to NIST

MAG 3100 is engineered to save you moneyfor years to come

Danfoss materials and production techniques prolong the life of the flowmeter. Among the advantages:

• No moving parts• Fully welded construction• Simple onsite upgrade to NEMA 6P of a standard

sensor, suitable for direct burial or constant flooding • Intrincically safe version available for hazardous areas

MAG 3100 Water• 1” to 48”• Neoprene or EPDM (NSF approved) liner• Stainless Steel 316L measuring and grounding electrodes

• 0.5% accuracy

MAG 3100 – designed toperform in the toughestwork environments

MAG 3100

In common with all MAGFLO® series,the MAG 5100 W is engineered to provide a long lifetime of maintenance-free operations with verifiable accuracy.Among the advantages:

• No moving parts• Simple onsite upgrade to NEMA 6P of a standard sensor,

suitable for direct burial and constant flooding • Length according to ISO 13359• Calibrated on UKAS EN 45001 accredited calibration facilities with a +/- 0.1% uncertainty

tracable to NIST

Whether you are measuring ground water, drinking water, wastewater, sewage orsludge, the MAG 5100 W will satisfy all your measurement requirements.

MAG 5100 W

MAG 5100 WaterThe solution for all your water applications – just choose the sizeThe new MAG 5100 W with its patented composite elastomer lining is suitable for all water applications.All you need to do is specify your pipe size – and we supply the rest.

• Available in sizes from DN 1” to DN 48”• Available with ANSI Class 150 lb or AWWA C-207 flanges• 0.25% accuracy with improved accuracy at low flow• Hard elastomer lined bore provides stable ID throughout the temperature

and pressure range to guarantee consistent accuracy• Soft elastomer facing provides high abrasion resistance and eliminates

need for gaskets• High grade stainless steel measuring and grounding electrodes• Highly resistant to a wide range of chemicals• Increased low flow accuracy for water leak detection

• NSF Drinking water approval• Conforms to OIML R49 and ISO 4064 custody transfer standards

• Operating temperature from 23 – 195 °F• Confirms to EEC directives: PED, 97/23/EC pressure directive

for EN1092-1 flanges• ULc approved

The sanitary solutionMAG 1100 Food is specially designed for the food and beverage industry.It was the first to pass the EHEDG hygienic test and meets all sanitary standards including 3A.

MAG 1100’s obstructionless performance is unaffected by the suspended solids, viscosity, and temperature challenges typically foundin food and beverage processes.

Your guarantee for food safety• AISI 316 stainless steel enclosure• Hygienic seal, 3A and EHEDG-approved

construction• Easy to clean• NEMA 4X/6 rating and upgradable

to NEMA 6P• Delivered with your specified connection• Direct access to covered keypad and display

MAG 1100 AND 1100 FOOD

MAG 1100A higher standard of purity for food & beverageDanfoss is dedicated to helping our

customers in the food and beverage industry efficiently manage their

flow processes to give them a competitive edge.

0301

At Danfoss, uncertainty is not an option

CALIBRATION

To ensure continuous accurate flow measurement, flowmeters must be calibrated. MAGFLO® calibration is conducted at accredited Danfoss FlowCalibration facilities that have a reputation for being among the best in theworld.They are accredited after EN 45001 EA by UKAS and DANAK and aretracable to NIST.A calibration certificate is shipped with every sensor, and calibration data isstored in the SENSORPROM®. Under the calibration test a “fingerprint” of theflowmeter is captured and stored in the SENSORPROM®.This unique finger-print is then used for verification and describes the magnetic properties of thesensor. Danfoss Calibration complies with the ISO 9001 Quality ManagementSystem and our facilities are located in the United Kingdom and Denmark.

SENSORPROM®

Under calibration the following parameters are stored in the SENSORPROM®:• Sensor information and identification • Calibration parameters• Fingerprint parameters• Factory settings

How we calibrateDanfoss flowmeters are individually calibrated atour accredited calibration facilities. Each convertermust pass electronic tests to ensure correct processing of the sensor signal, regardless of theconnected sensor.This achieves a highly flexibleflow program and allows any sensor to be connected with any converter. It is also your guarantee for flow measurement accuracy evenwhen a converter is replaced.• High accuracy with 0.1% calibrating certainty• UKAS accredited calibration laboratory #0301• Documentation for ISO 9000 and ISO 14001

management system.

Flowmeters for Custody TransferDanfoss has type approvals on MAGFLO® flowmeters from PTB (type approvals for cold water), OIML R75 and OIML R117.Custody transfer approved meters are standard flowmeters,calibrated in an accredited calibration facility and sealed to avoidreadjustment of the meter after calibration.

Calibration in automated test rigs means no risk for human errors.Thescales are direct traceability to the basis reference kilogram.Thereforethe traceability reference is extremely accurate and reliable, with fulltraceability to international standards including NIST.

Weighing tank

Meter under calibration

Printer for calibration reports

Computer for process controland information handling

Danfoss flow laboratories calibrate the entire productionof flowmeters from DN 1/16” to DN 72”.

1/16” 72”

Reg. No. 356

SIGNAL CONVERTER

Outputs

Flow direction

Communication

Temperature [°F]

Batch

Display

System uncertainty, max

Enclosure

Custody transfer

approval

Ex-version

(safety barrier)

Power supply

Approvals

MAG 1100

1/4” to 4”

Flangeless

(Wafer design)

Max. 600

-25 to 400

Ceramics (Al2O3)

PFA

Platinum

Hastelloy

NEMA 4X / 6

EEx [ia/ib] IIB T4-T6

MAG 1100 FOOD

3/8” to 4”

Tri Clover

Tri Clamp

Max. 600

-20 to 300

Ceramics (Al2O3)

PFA

Platinum

Hastelloy

NEMA 4X / 6

3A

MAG 3100 (W)

1/2” – 80”

Flange

Max. 1500

-40 to 350

Neoprene, EPDM,

Teflon (PTFE)

Ebonite,

Linatex®

AISI 316 Ti

Hastelloy C,

Platinum/irridium,

Titanium,Tantalum

with grounding electrode

NEMA 4X / 6

EEx [ia/ib] IIB T4-T6

NSF Drinking Water

MAG 5100 W

1” – 48”

Flange

Max. 600

23 – 195

Composite Elastomer

Hard Elastomer

AISI 316 Ti

with grounding electrode

NEMA 4X / 6

NSF Drinking Water

SENSOR SERIES

Size [mm]

Connection

Pressure [psi]

Liquid Temperature [°F]

Liner

Electrodes

Enclosure

Ex-version

Approvals

SPECIFICATIONS

MAG 5000

1 current output

1 digital output

1 relay output

Uni/bidirectional

HART as option

-5 to 140

No

3 lines

20 characters

(optional of reading display)

± 0.5% o.r.

NEMA 4X / 6, NEMA 2

Cold water

[EEx ia] IIC

12-24 VAC/ VDC

115-230 VAC

ULc

MAG 6000

1 current output

1 digital output

1 relay output

Uni/bi-directional

Add-on module

HART, DeviceNet,

PROFIBUS DP/PA,

CANopen

-5 to 140

Yes

3 lines

20 characters

(optional of reading display)

± 0.25% o.r.

NEMA 4X / 6, NEMA 2

Cold water

OIML R75

OIML R117

[EEx ia] IIC

12-24 VAC/ VDC

115-230 VAC

ULc

1/4 4 2,52

3/8 12 2,52 5,75

1/2 28 285 7,87 2,56 5,75

1 75 285 7,87 3,15 6,34

1 1/2 198 285 7,87 3,74 6,93

2 308 285 7,87 4,13 7,32

2 1/2 528 285 7,87 5,12 8,78

3 793 285 7.87** 6,10 10,16

4 1233 285 9,84 7,28 11,34

5 1937 285 9,84

6 2774 285 11,81

8 4844 285 13,78

10 7486 285 17,72

12 11008 285 19,69

14 14971 285 21,65

16 19815 285 23,62

18 25099 285 23,62

20 30823 285 26,77

24 44033 285 32,28

28 57243 150 34,45

30 69749 150 36,89

32 79260 150 39,37

36 96873 150 44,29

40 123293 150 49,21

42 123293 150 49,21

44 150594 150 54,13

48 176133 150 59,06

54 242183 150 68,90

60 277410 150 73,80

66 308233 150 78,70

72 400703 150 88,60

78 484367 150 98,40

SENSORSMAG 3100 & MAG 1100 MAG MAG 5100 W 1100 Food

SIZING – SIGNAL CONVERTERS

Size Q Max. line L L LMax pressure, incl. EPDM incl. adapters

(33 ft/s) PN* gaskets

Inches US GPM (PSI) Inches Inches Inches

MEASURING ACCURACY

3,02,752,5

2,252,0

1,751,5

1,251,0

0,750,5

0,250

0.3 1.5 3 6 9 12 15 18 21 24 27 30

[%]

ft/s

v: Actual flow velocity [ft/sec]E: Meter uncertainty as a percentage of actual flow

v ≥ 1.5 ft/sec. E: ± 0.5% of actual flow

v < 1.5 ft/sec. E: ± 0.75 [%] of actual flowv[ft/s]

MAG 5000

v ≥ 1.5 ft/sec. E: ± 0.25% of actual flow

v < 1.5 ft/sec. E: ± 0.375 [%] of actual flowv[ft/s]

MAG 6000

1,77 6,10

1,97

5,16

5,16 6,10

Length is without grounding flanges and gaskets. Other dimensions please refer to product handbook.* Max Line Pressure, PN: 1/2” -24”ANSI B16.45 Class 150 lb – 28”-78”AWWA C-207 Class D. (Different flanges will result is different build in length and max line pressure)** 7.87” for MAG 5100 – 10.71” for MAG 3100

Danfoss Flow

Specialists in flowmeters, service

and other cost saving ideas

For our customers, the Danfoss Flow Division is a model of world-class engineering.

Since we work exclusively with flow technologies, Danfoss engineers are theones industries look to for solving their flow applications problems.You canrely on us to provide the best solutions and support possible.You will profitfrom flowmeters that offer the ultimate in accuracy and a long lifetime ofproblem-free performance, which means greater savings through lower mainte-nance.This is why Danfoss Flow is so often chosen as a first-tier supplier.

For value-adding performance you can count onMAGFLO® electromagnetic flowmeters are recognized in the industry foradding value to our customers’ operations.They are highly accurate, robust andeasy to operate and service. So, at the end of the day, they significantly lowerthe total cost of ownership, in some cases by as much as 50%. Also, like allDanfoss flowmeters, you can count on them to be tested and calibrated in flow laboratories that are accredited to European standard EN45001 and to meetall prevailing international standards tracable to NIST.

A company with a global presenceThere is a need for quality in high performance engineering

products all over the world. Consequently, Danfosscomponents, systems and equipment are being

sold in more than 100 countries worldwide.With 53 factories in 21 countries, shipping120,000 items daily, today’s Danfoss is aglobal, innovative and financially strong

group with attractive products that are themost competitive in their respective fields.

Danfoss engineers join forces throughout divisionssharing technological advancements and expertise, from

mechanical to complex electronic solutions.We are among worldleaders in research, development and production of mechanical and electroniccomponents for many different sectors. Danfoss is 20,000 dedicated peoplestriving to make excellent products and service even better.

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DKFD.PB.027.H6.22 Produced by BrandFocus (5030) 5.2002 AO