Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

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Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

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Transcript of Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Page 1: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Cylinder Head

Motorcycle Engineering (021) Overhaul Cylinder Head

(SK-KD – 04)

Page 2: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa2

Target of Lesson

Student can know function of head cylinder

Student can know cylinder head component

Student can overhoul head cylinder

Student can do cylinder head maintenance

Page 3: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa3

Cylinder Head Function

Place of valve mechanism

Place of intake system

Place of combustion chamber

Page 4: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa4

Cylinder Head Construction

Page 5: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa5

Symbol

Apply Grease

Apply Silicone Grease

Apply Moly Paste

Apply Bond

Page 6: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa6

Remove the camshaft sprocket cover (3)

Cylinder Head Disassembly

Page 7: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa7

Remove the valve timing inspection plug (1) and generator cover plug (2)

Cylinder Head Disassembly

Page 8: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa8

Place the piston at top compression

Cylinder Head Disassembly

Engine Rotate Top Compression Sign Top Compression Sign at Sprocket

Page 9: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa9

Remove tensioner

Cylinder Head Disassembly

Page 10: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa10

Remove chamshaft sprocket (3)

Cylinder Head Disassembly

Page 11: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa11

Remove cylinder head nut (1 & 2)

Cylinder Head Disassembly

Page 12: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa12

Remove valve inspection caps (2)

Cylinder Head Disassembly

Page 13: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa13

Remove rocker arm bolt (4)

Cylinder Head Disassembly

Page 14: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa14

Remove rocker arm (5) and ring (6)

Cylinder Head Disassembly

Page 15: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa15

Remove camshaft (7)

Cylinder Head Disassembly

Page 16: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa16

Remove valve (8)

Cylinder Head Disassembly

Page 17: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa17

Remove valve stem seal (12)

Cylinder Head Disassembly

Page 18: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa18

Rocker arm shaft Inspection

Cylinder Head Component Inspection

Page 19: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa19

Rocker arm Inspection

Cylinder Head Component Inspection

Page 20: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa20

Flatness surface of cylinder head inspection

Cylinder Head Component Inspection

Page 21: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa21

Valve head thickness inspection

Cylinder Head Component Inspection

Page 22: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa22

Valve run out inspection

Cylinder Head Component Inspection

Page 23: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa23

Cylinder Head Component Inspection

Valve rod inspection

Page 24: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa24

Cylinder Head Component Inspection

Valve spring inspection

Page 25: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa25

Cylinder Head Component Inspection

Chamshaft bearing inspection

Page 26: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa26

Camshaft sprocket inspection

Cylinder Head Component Inspection

Page 27: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa27

Cam chain tensioner inspection

Cylinder Head Component Inspection

Page 28: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa28

Valve guide change

Cylinder Head Component Inspection

Page 29: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa29

Cylinder Head Assembly

Valve Assembly

Page 30: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa30

Cylinder Head Assembly

Chamshaft Assembly

Page 31: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa31

Cylinder Head Assembly

Rocker Arm Assembly

Page 32: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa32

Cylinder Head Assembly

Rocker Arm Shaft Assembly

Page 33: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa33

Cylinder Head Assembly

Valve Inspection Caps Assembly

Page 34: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa34

Cylinder Head Assembly

Cam Chain Tensioner Assembly

Page 35: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa35

Cylinder Head Assembly

Place The Piston at Top Compression

Page 36: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa36

Cylinder Head Assembly

Camshaft Sprocket Assembly

Page 37: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa37

Cylinder Head Assembly

Decompression Assembly

Page 38: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa38

Cylinder Head Assembly

Tensioner Assembly (2)

Page 39: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa39

Cylinder Head Assembly

Checking After Assembly

Page 40: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa40

Cylinder Head Assembly

Cylinder Head Left Side Cover Assembly (1)

Page 41: Cylinder Head Motorcycle Engineering (021) Overhaul Cylinder Head (SK-KD – 04)

Teknologi dan Rekayasa41


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