CSL P5-007229 AuditReport[3]

SIRIM QAS International Sdn. Bhd. (Co. No. 410334-X) No. 1, Persiaran Dato’ Menteri, P.O. Box 7035, Section 2, 40700 Shah Alam, Selangor, MALAYSIA Tel : 603-55446800, Fax : 603-55446466

AUDIT REPORT

File Information

File No. : P5-007229File Status : Pre-CertificationProduct : PRECAST CONCRETE MASONRY UNIT (LIGHTWEIGHT CONCRETE BLOCK)Standard : MS 2282-3 : 2010, BS 476 : PART 22 : 1987Customer Code : 10000180Customer Name : CSL TECHNOLOGIES (M) SDN BHDCustomer Address : LOT 9896-B, BATU 4

JALAN KAMPUNG JAWA,KAMPUNG JAWA,40460, SHAH ALAMSELANGOR, MALAYSIA

Manufacturer Information

Manufacturer Name : CSL TECHNOLOGIES (M) SDN BHDManufacturer Address : LOT 9896-B, BATU 4

JALAN KAMPUNG JAWA,KAMPUNG JAWA,40460, SHAH ALAMSELANGOR, MALAYSIA

Job No. : J201305-026Job Type : Initial InspectionJob Auditor : NURUL IZZAH BINTI NORZARIJob Start Date : 02/05/2013 Job Start Time : 09:30Job End Date : 02/05/2013 Job End Time : 17:00

Product Audit Information

Item ObservationsRaw material 1) Portland cement

Brand: PHOENIX by LAFARGESupplier: Hiap Guan Chan Timber Hardware Sdn Bhd

2) SandSupplier: Hiap Guan Chan Timber Hardware Sdn Bhd

3) Cellulose fibreSupplier: KPT Recycle Sdn Bhd

4) Foam - RBM Foam AdditiveSupplier: RBM Trading Sdn Bhd

5) Polystyrene chipsSupplier: Styrene Foam Sdn Bhd

6) WaterSupplier: Tap Water + Rain water

Mixing composition per 1m3

Cement: 335kgSand: 660kgCellulose Fibre: 48 litreFoam additive: 6 litrePolystyrene chips: 4kgWater: 130 litre

Final product Size: 600mm x 208mm x 100mmWeight: 13kgGross density: 1041.7kg/m3

Marking Requirements

Marking Compliant : NOMethod of Marking : -

Record ObservationsThis report shall not be reproduced except in full with the approval of SIRIM QAS International Sdn. Bhd. and the party requesting the audit.

of 5

-nil-

1. To establish incoming inspection record.2. To amend in-process (mixing) inspection record.3. To establish final checking inspection.4. To calibrate compressive strength machine.5. To propose marking with SIRIM mark.

Overall, quality system are established and well maintained. Manufacturer has a capability to produce Lightweight Cement Block.However, manufacturer shall take action on above item prior to certification. The manufacturer also certified with ISO 9001:2008 bySIRIM. Sampling will be conducted later due to no stock of block with new mixing.

To award licence after verified action taken on raised NCR.

Record ObservationsIncoming NIN 1 (I1/2013)In process System established and maintained.Final NIN 2 (I1/2013)Customer complaint System established.Handling of product failure System established.Calibration NIN 3 (I1/2013)

Sampling, Testing and Results

Were sample selected? NO

Corrective action for previous non-conformance(s)

Changes required for continued certification and other instructions

Summary of current findings

Recommendations

This is a computer generated document. No signature is required.

End of Report

This report shall not be reproduced except in full with the approval of SIRIM QAS International Sdn. Bhd. and the party requesting the audit.

of 5

FILE NO. : P5-007229JOB NO. : J201305-026

Non-Conformance Report

NCR No. : NCR001090Reference No. : NIN 1 (I1/2013)

1.0 Details of Non-Conformance : Clause

3.1 Incoming inspection

Findings :

No record for incoming inspection.

2.0 Corrective Action PlanCorrection during auditCorrective action plan to be submitted for approval within 30 days

C.A Submission Date :Completion Date :Detail Action :

3.0 Verification of Corrective Action

NCR Status : Open


End of Report


of 5

FILE NO. : P5-007229JOB NO. : J201305-026

A new form, Form CS-F43, has been created to be used for incoming inspection for raw materials that will be used for the manufacture of EKO-Block. Attached is the sample of CS-F43.

Attached is a copy of the form CS-F43 that has been filled in.




3.2 Final inspection

Findings :

Final checking inspection parameter and frequency are not sufficient




NCR Status : Open


End of Report


of 5

FILE NO. : P5-007229JOB NO. : J201305-026

For final inspection, 2 forms has been created for the purpose of final inspection on EKO-Block. The forms are:

1. CS-F30A - Daily inspection on the dimension of eko-block after demoulding. Frequency will be 10pcs per batch.

2. CS-F32A - Inspection and Test Records. This form will be used for the final inspection of eko-block where 2pcs per batch will be chosen at random to perform the dimension test, weight test as well as the compressive strength test.

Attached are samples of the said forms.

Attached is a copy of the forms CS-F30A and CS-F32A which has been filled in.




3.5 Calibration

Findings :

Compressive strength machine are not calibrated.




NCR Status : Open


End of Report


of 5

FILE NO. : P5-007229JOB NO. : J201305-026

The compressive strength test machine has been calibrated on the 15th of May 2013. Attached is a copy of the calibration certificate. The certificate number is : SM13278209.

Attached is a copy of the calibration certificate of the Strength Test Machine.

CSL P5-007229 AuditReport[3]

Documents

Transcript of CSL P5-007229 AuditReport[3]